CN108896390A - A kind of minute yardstick double-shaft two-way loading tester - Google Patents
A kind of minute yardstick double-shaft two-way loading tester Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0001—Type of application of the stress
- G01N2203/0003—Steady
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
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- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
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- G01N2203/0075—Strain-stress relations or elastic constants
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- G01N2203/0254—Biaxial, the forces being applied along two normal axes of the specimen
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Abstract
本发明提供一种微尺度双轴双向加载试验机它包括了机架平台组件、拉伸机构组件、载荷测量组件、夹具组件和应变测量组件;拉伸机构组件通过螺栓安装在机架平台组件上,拉伸机构组件与载荷测量组件通过螺纹配合进行固定,载荷测量组件的光栅尺、直线导轨通过螺栓固定在机架平台组件上,载荷测量组件与夹具组件的通过销钉连接,应变测量组件通过螺栓固定在机架平台组件上;本发明可根据不同的试验载荷选用不同尺寸形式的夹具和不同量程传感器,方便安装与拆卸,能同时实现非接触式应变测量与实验载荷测量;结构简单,工艺性好,具有推广应用价值。
The invention provides a micro-scale biaxial bidirectional loading testing machine, which includes a frame platform assembly, a tension mechanism assembly, a load measurement assembly, a clamp assembly and a strain measurement assembly; the tension mechanism assembly is installed on the frame platform assembly through bolts , the tension mechanism assembly and the load measurement assembly are fixed through screw fit, the grating scale and the linear guide rail of the load measurement assembly are fixed on the frame platform assembly by bolts, the load measurement assembly and the fixture assembly are connected by pins, and the strain measurement assembly is by bolts It is fixed on the frame platform assembly; the present invention can select fixtures of different sizes and different range sensors according to different test loads, which is convenient for installation and disassembly, and can realize non-contact strain measurement and experimental load measurement at the same time; simple structure, manufacturability Well, it has the value of popularization and application.
Description
技术领域technical field
本发明设计一种微尺度双轴双向加载试验机,它可用于测试材料,尤其针对厚度在0.02-0.4mm之间的薄板在双轴承受拉伸状态下的力学性能,属于工程材料、物理性能、力学实验技术领域。The invention designs a micro-scale biaxial bidirectional loading testing machine, which can be used to test materials, especially for the mechanical properties of thin plates with a thickness of 0.02-0.4mm under the tension state of double bearings, which belongs to engineering materials and physical properties. , Mechanical experiment technology field.
背景技术Background technique
近些年随着环境污染、能源短缺等问题的日益突出,微型产品的市场需求显著增加,越来越多微细成形零件应用于微电子、汽车、航空和医疗等领域。微细成形继承了传统塑性加工技术的优点,但当材料的尺度缩小到一定程度时,因尺度效应、摩擦阻力增大、难以精确定位等诸多问题,限制了其工业化应用。微尺度下材料屈服强化行为是精准描述微细成形过程的基础,也是国际研究的热点前沿问题。目前在预测微细成形材料屈服行为时仍采用宏观下广泛使用的Mises,Hill系列等屈服准则,没有考虑屈服准则在微尺度下适用性。In recent years, with the increasingly prominent problems of environmental pollution and energy shortage, the market demand for micro-products has increased significantly, and more and more micro-formed parts are used in microelectronics, automobiles, aviation and medical fields. Microforming inherits the advantages of traditional plastic processing technology, but when the size of the material is reduced to a certain extent, its industrial application is limited due to many problems such as scale effect, increased frictional resistance, and difficulty in precise positioning. The yield strengthening behavior of materials at the micro-scale is the basis for accurately describing the micro-forming process, and it is also a hot frontier issue in international research. At present, widely used yield criteria such as Mises and Hill series are still used to predict the yield behavior of micro-formed materials, and the applicability of yield criteria at the micro scale is not considered.
十字形试件的双向拉伸实验可以方便地通过控制两轴的载荷或位移比例,使试样中心区得到不同的应力应变状态,进而得到不同加载路径下双向拉伸区的任意屈服点。因此,十字形双向拉伸实验成为研究板料屈服行为最有效的实验方法。目前用于研究微尺度屈服强化行为的双向拉伸试验机未见报道,使得宏观下的屈服准则在微观尺度下的有效性一直缺乏实验验证。为此,本文发明了一种微尺度双轴双向加载试验机,可以实现箔材复杂加载路径下的变形,解决了箔材双向加载试验设备匮乏、成本较高的问题,为微尺度的屈服行为研究提供技术支持。The biaxial tensile test of the cross-shaped specimen can conveniently control the load or displacement ratio of the two axes to obtain different stress-strain states in the central area of the specimen, and then obtain any yield point in the biaxial tensile area under different loading paths. Therefore, the cross-shaped biaxial tensile test has become the most effective experimental method to study the yield behavior of sheet metal. At present, there is no report on the biaxial tensile testing machine used to study the micro-scale yield strengthening behavior, so the validity of the yield criterion at the macro scale has been lacking in experimental verification at the micro scale. For this reason, this paper invented a micro-scale biaxial bidirectional loading test machine, which can realize the deformation of the foil under the complex loading path, solve the problem of lack of biaxial loading test equipment and high cost of the foil, and provide a micro-scale yield behavior Research provides technical support.
发明内容Contents of the invention
(1)目的(1. Purpose
本发明的目的在于提供一种微尺度双轴双向加载试验机,以研究微尺度下金属箔材的屈服行为等力学性能。具有四轴独立驱动、便于拆卸、传动简便和测试精度高等优点,可以配合CCD相机对双向加载过程中试样的应变情况进行观测。结合应力应变测量系统和运动控制系统,能够对单轴/双轴拉伸的载荷/位移/应变信号进行采集和控制,计算得到双轴在不同加载试验中的两个方向上的应力应变曲线,可用于箔材力学性能的研究。The purpose of the present invention is to provide a micro-scale biaxial bidirectional loading testing machine to study the mechanical properties such as the yield behavior of metal foil materials at the micro-scale. It has the advantages of four-axis independent drive, easy disassembly, simple transmission and high test accuracy. It can cooperate with CCD camera to observe the strain of the sample during the bidirectional loading process. Combined with the stress-strain measurement system and motion control system, it can collect and control the load/displacement/strain signals of uniaxial/biaxial tension, and calculate the stress-strain curves of the biaxial in two directions in different loading tests. It can be used to study the mechanical properties of foil materials.
(2)技术方案(2) Technical solution
本发明一种微尺度双轴双向加载试验机,它包括了机架平台组件、拉伸机构组件、载荷测量组件、夹具组件和应变测量组件;它们相互之间的位置关系是:拉伸机构组件通过螺栓安装在机架平台组件上,拉伸机构组件与载荷测量组件通过螺纹配合进行固定,载荷测量组件的光栅尺(31)、直线导轨通过螺栓固定在机架平台组件上,载荷测量组件与夹具组件的通过销钉(27)连接,应变测量组件通过螺栓固定在机架平台组件上;The present invention is a micro-scale biaxial bidirectional loading testing machine, which includes a frame platform assembly, a tension mechanism assembly, a load measurement assembly, a clamp assembly and a strain measurement assembly; the positional relationship between them is: the tension mechanism assembly Installed on the frame platform assembly by bolts, the tension mechanism assembly and the load measurement assembly are fixed through screw fit, the grating ruler (31) and the linear guide rail of the load measurement assembly are fixed on the frame platform assembly by bolts, the load measurement assembly and The fixture assembly is connected by pins (27), and the strain measurement assembly is fixed on the frame platform assembly by bolts;
所述的机架平台组件包括机架(1)和防震平台(13);它们相互之间的关系是:机架(1)与防震平台(13)相互连接,如相互之间通过螺栓连接等;The frame platform assembly includes a frame (1) and a shockproof platform (13); their mutual relationship is: the frame (1) and the shockproof platform (13) are connected to each other, such as by bolts, etc. ;
该机架(1)的形状构造是:首先切割出特定长度的铝型材,再焊接成桁架结构;The shape and structure of the frame (1) is as follows: first cut out a specific length of aluminum profile, and then welded into a truss structure;
该防震平台(13)的形状构造是:使用钢板加工成十字形状;The shape and structure of the anti-vibration platform (13) is: using a steel plate to be processed into a cross shape;
所述的拉伸机构组件包括固定支撑底座(21)、伺服电动缸(19)、和伺服电机(18)等;它们相互之间的关系是:该伺服电动缸(19)的两侧通过电动缸耳轴(20)与固定支撑底座(21)铰接,有一定的转动裕量,可实现快速安装与拆卸;伺服电机(18)和伺服电动缸(19)固连的同步带传动机构(17)通过螺栓固定;Described stretching mechanism assembly comprises fixed support base (21), servo electric cylinder (19), and servo motor (18) etc.; The cylinder trunnion (20) is hinged with the fixed support base (21), has a certain rotation margin, and can realize quick installation and disassembly; the synchronous belt transmission mechanism (17) fixedly connected to the servo motor (18) and the servo electric cylinder (19) ) are fixed by bolts;
该固定支撑底座(21)的形状构造是:L型,底面钻孔与防震平台(13)通过螺栓连接,侧面有与电动缸耳轴(20)配合的连接孔;The shape and structure of the fixed support base (21) is: L-shaped, the bottom surface is drilled and connected to the anti-vibration platform (13) by bolts, and the side has a connecting hole that matches the electric cylinder trunnion (20);
该伺服电动缸(19)选用现有产品,其型号为力姆泰克IMB40;This servo electric cylinder (19) selects existing product for use, and its model is Limtec IMB40;
该伺服电机(18)选用现有产品,其型号为西门子伺服电机1FK7033;This servomotor (18) selects existing product for use, and its model is Siemens servomotor 1FK7033;
所述拉伸机构组件设置有四个,分别是拉伸机构组件Ⅰ(2)、拉伸机构组件Ⅱ(6)、拉伸机构组件Ⅲ(12)和拉伸机构组件Ⅳ(16);There are four stretching mechanism components, which are stretching mechanism component I (2), stretching mechanism component II (6), stretching mechanism component III (12) and stretching mechanism component IV (16);
所述四个拉伸机构组件Ⅰ(2)、Ⅱ(6)、Ⅲ(12)、Ⅳ(16)的结构相同,其四个拉伸机构呈正交布置,形成四个电动加载端,其中拉伸机构组件Ⅰ(2)和拉伸机构组件Ⅲ(12)分别布置在同一方向的相对的位置上;拉伸机构组件Ⅱ(6)和拉伸机构组件Ⅳ(16)布置在垂直方向的相对位置上;The four stretching mechanism components I (2), II (6), III (12), and IV (16) have the same structure, and the four stretching mechanisms are arranged orthogonally to form four electric loading ends, wherein The stretching mechanism component I (2) and the stretching mechanism component III (12) are respectively arranged in opposite positions in the same direction; the stretching mechanism component II (6) and the stretching mechanism component IV (16) are arranged in the vertical direction relative position;
所述的载荷测量组件包括直线导轨Ⅰ(22)、导轨滑块Ⅰ(23)、直线导轨Ⅱ(24)、导轨滑块Ⅱ(25)、光栅尺连接件(30)、光栅尺(31)、力传感器(28)、滑动底座(29)等;The load measurement assembly includes a linear guide rail I (22), a guide rail slider I (23), a linear guide rail II (24), a guide rail slider II (25), a grating ruler connector (30), a grating ruler (31) , force sensor (28), sliding base (29), etc.;
它们相互之间的关系是:该力传感器(28)与滑动底座(29)的垂直面通过螺栓固定;该滑动底座(29)和导轨滑块Ⅰ(27)与导轨滑块Ⅱ(25)通过螺钉固定;该光栅尺连接件(30)的两端分别用螺钉与滑动底座(29)和光栅尺(31)的读数头连接;该导轨滑块Ⅰ(23)与导轨滑块Ⅱ(25)可分别在直线导轨Ⅰ(22)与直线导轨Ⅱ(24)上滑动;The relationship between them is: the vertical surface of the force sensor (28) and the sliding base (29) is fixed by bolts; the sliding base (29) and the guide rail slider I (27) and the guide rail slider II (25) pass Screws are fixed; the two ends of the grating ruler connector (30) are respectively connected with the sliding base (29) and the reading head of the grating ruler (31) with screws; the guide rail slider I (23) and the guide rail slider II (25) It can slide on the linear guide rail I (22) and the linear guide rail II (24) respectively;
该直线导轨Ⅰ(22)与直线导轨Ⅱ(24)的结构相同,选用现有产品,其型号为HGR25;The structure of the linear guide rail I (22) is the same as that of the linear guide rail II (24), and the existing product is selected, and its model is HGR25;
该导轨滑块Ⅰ(23)与导轨滑块Ⅱ(25)的结构相同,选用现有产品,其型号为HGH25CA方滑块;The guide rail slider I (23) has the same structure as the guide rail slider II (25), and the existing product is selected, and its model is HGH25CA square slider;
该光栅尺连接件(30)的形状构造是:方板上钻有四孔,两孔与光栅尺(31)的读数头连接,两孔与滑动底座(29)连接;The shape and structure of the grating ruler connector (30) is: four holes are drilled on the square plate, two holes are connected with the reading head of the grating ruler (31), and two holes are connected with the sliding base (29);
该光栅尺(31)选用现有产品,其型号为信诺KA300;This grating ruler (31) selects existing product for use, and its model is Xinnuo KA300;
该力传感器(28)选用现有产品,其型号为HBM U10M;This force sensor (28) selects existing product for use, and its model is HBM U10M;
该滑动底座(29)的形状构造是:L型,底面八孔通过螺钉与导轨滑块Ⅰ(23)和导轨滑块Ⅱ(25)连接,侧面中心孔与伺服电动缸(19)伸出轴通过螺纹连接,侧面中心孔周围均布有八孔通过螺栓与力传感器(28)连接;The shape and structure of the sliding base (29) is: L-shaped, the eight holes on the bottom surface are connected with the guide rail slider I (23) and the guide rail slider II (25) through screws, and the side center hole and the servo electric cylinder (19) protrude from the shaft. Through threaded connection, eight holes are evenly distributed around the central hole on the side to connect with the force sensor (28) by bolts;
所述的双向加载试验机的载荷测量组件设置有四个,分别是载荷测量组件Ⅰ(3)、载荷测量组件Ⅱ(7)、载荷测量组件Ⅲ(11)和载荷测量组件Ⅳ(15);There are four load measurement components of the bidirectional loading testing machine, which are load measurement component I (3), load measurement component II (7), load measurement component III (11) and load measurement component IV (15);
所述四个载荷测量组件Ⅰ(3)、Ⅱ(7)、Ⅲ(11)、Ⅳ(15)的结构相同,可实现快速安装与拆卸;The four load measuring components I (3), II (7), III (11), and IV (15) have the same structure, which can realize quick installation and disassembly;
所述的四个拉伸机构组件与四个载荷测量组件分别串联在一起;The four stretching mechanism components and the four load measuring components are respectively connected in series;
所述的夹具组件包括:机械夹具体(37)、夹具连接轴(35)、夹具旋钮Ⅰ(38)、夹具旋钮Ⅱ(41)、夹具夹板Ⅰ(39)、夹具夹板Ⅱ(40)等;它们相互之间的关系是:该夹具连接轴(35)通过销钉(33)与夹具安装轴(32)连接;该夹具安装轴(32)与机械夹具体(37)通过螺纹连接;该夹具旋钮Ⅰ(38)与夹具旋钮Ⅱ(41)与机械夹具体(37)通过螺纹连接;该夹具夹板Ⅰ(39)铰接在夹具旋钮Ⅰ(38)上,夹具夹板Ⅱ(40)铰接在夹具旋钮Ⅱ(41)上;The fixture assembly includes: mechanical fixture body (37), fixture connecting shaft (35), fixture knob I (38), fixture knob II (41), fixture splint I (39), fixture splint II (40), etc.; The relationship between them is: the clamp connection shaft (35) is connected with the clamp installation shaft (32) by a pin (33); the clamp installation shaft (32) is threadedly connected with the mechanical clamp body (37); the clamp knob Ⅰ (38) is threadedly connected with the fixture knob II (41) and the mechanical fixture body (37); the fixture splint I (39) is hinged on the fixture knob I (38), and the fixture splint II (40) is hinged on the fixture knob II (41) on;
该机械夹具体(37)的形状构造是:C型块状结构,其侧面开螺纹孔用于夹具连接轴(35)的螺纹连接,其上下底面开螺纹孔用于夹具旋钮的螺纹连接;The shape and structure of the mechanical clamp body (37) is: a C-shaped block structure, the threaded holes on its side are used for the threaded connection of the clamp connecting shaft (35), and the threaded holes on its upper and lower bottom surfaces are used for the threaded connection of the clamp knob;
该夹具连接轴(35)的形状构造是:形状为圆柱,一端车螺纹用于连接机械夹具体(37),另一端在垂直于轴线方向加工一贯穿通孔,通过销钉(33)与夹具安装轴(32)连接;The shape and structure of the clamp connecting shaft (35) is: the shape is a cylinder, one end is threaded for connecting the mechanical clamp body (37), and the other end is processed in a through hole perpendicular to the axial direction, and is installed with the clamp through a pin (33). Shaft (32) connection;
该夹具旋钮Ⅰ(38)和夹具旋钮Ⅱ(41)的结构相同,其形状构造是:加工出呈凸台形状圆柱体,较小直径的外圆柱面加工出螺纹,末端是支撑座,较大直径的外圆柱面上滚花;The fixture knob I (38) has the same structure as the fixture knob II (41), and its shape and structure are: a cylindrical body in the shape of a boss is processed, threads are processed on the outer cylindrical surface of a smaller diameter, and the end is a support seat, and the larger Knurling on the outer cylindrical surface of the diameter;
该夹具夹板Ⅰ(39)和夹具夹板Ⅱ(40)的结构相同,其形状构造是:方板一侧是摩擦面,另一侧是凸台用于夹具旋钮支撑座的铰接;The fixture splint I (39) has the same structure as the fixture splint II (40), and its shape and structure are: one side of the square plate is a friction surface, and the other side is a boss for hinged connection of the fixture knob support seat;
所述的夹具组件设置有四个,分别是夹具组件Ⅰ(5)、夹具组件Ⅱ(8)、夹具组件Ⅲ(10)和夹具组件Ⅳ(14);该四个夹具组件Ⅰ(5)、Ⅱ(8)、Ⅲ(10)、Ⅳ(14)的结构相同;There are four clamp components, which are clamp component I (5), clamp component II (8), clamp component III (10) and clamp component IV (14); the four clamp components I (5), Ⅱ(8), Ⅲ(10), Ⅳ(14) have the same structure;
所述的四个载荷测量组件与四个夹具组件分别串联在一起,可实现快速安装与拆卸;The four load measuring components and the four fixture components are respectively connected in series to realize rapid installation and disassembly;
所述的应变测量组件包括相机架(4)和CCD相机(9),它们相互之间的关系是:CCD相机(9)通过螺钉安装在相机架(4)上;Described strain measuring assembly comprises camera frame (4) and CCD camera (9), their mutual relation is: CCD camera (9) is installed on the camera frame (4) by screw;
该相机架(4)的形状构造是:首先切割出特定长度的铝型材,再焊接成桁架结构,具有刚度大重量轻的特点;The shape and structure of the camera frame (4) is as follows: firstly, an aluminum profile of a specific length is cut out, and then welded into a truss structure, which has the characteristics of high rigidity and light weight;
该CCD相机(9)选用现有产品,其型号为STINGRAY F145B。This CCD camera (9) selects existing product for use, and its model is STINGRAY F145B.
(3)优点和功效(3) Advantages and efficacy
1、本发明采用可快速更换夹头的设计形式,根据不同的试验载荷可选用不同尺寸形式的夹具。1. The present invention adopts the design form of quick-change clamps, and clamps of different sizes can be selected according to different test loads.
2、本发明采用可快速更换传感器的设计形式,的根据不同载荷可以选用不同量程传感器。2. The present invention adopts the design form of rapid replacement of sensors, and different range sensors can be selected according to different loads.
3、本发明电动缸采用耳轴式连接方式,以增加转动裕量,适应外界载荷冲击影响,方便安装与拆卸。3. The electric cylinder of the present invention adopts a trunnion connection method to increase the rotation margin, adapt to the impact of external loads, and facilitate installation and disassembly.
4、本发明采用的CCD相机(9)和力传感器(28)能同时实现非接触式应变测量与实验载荷测量。4. The CCD camera (9) and force sensor (28) adopted in the present invention can simultaneously realize non-contact strain measurement and experimental load measurement.
5、结构简单,工艺性好,具有推广应用价值。5. The structure is simple, the manufacturability is good, and it has the value of popularization and application.
附图说明Description of drawings
图1为本发明的立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention.
图中具体标号如下:The specific labels in the figure are as follows:
1 机架 2 拉伸机构组件Ⅰ 3 载荷测量组件Ⅰ 4 相机架1 Frame 2 Tensile Mechanism Component Ⅰ 3 Load Measurement Component Ⅰ 4 Camera Frame
5 夹具组件Ⅰ 6 拉伸机构组件Ⅱ 7 载荷测量组件Ⅱ 8 夹具组件Ⅱ5 Fixture assembly Ⅰ 6 Tension mechanism assembly Ⅱ 7 Load measurement assembly Ⅱ 8 Fixture assembly Ⅱ
9 CCD相机 10 夹具组件Ⅲ 11 载荷测量组件Ⅲ 12 拉伸机构组件Ⅲ9 CCD camera 10 Fixture assembly Ⅲ 11 Load measurement assembly Ⅲ 12 Tensile mechanism assembly Ⅲ
13 防震平台 14 夹具组件Ⅳ 15 载荷测量组件Ⅳ 16 拉伸机构组件Ⅳ13 Anti-vibration platform 14 Fixture assembly Ⅳ 15 Load measurement assembly Ⅳ 16 Tensile mechanism assembly Ⅳ
图2为本发明的拉伸机构组件主视示意图。Fig. 2 is a schematic front view of the stretching mechanism assembly of the present invention.
图中标号如下:The numbers in the figure are as follows:
17 同步带传动机构 18 伺服电机 19 伺服电动缸 20 电动缸耳轴17 Timing Belt Drive 18 Servo Motor 19 Servo Electric Cylinder 20 Electric Cylinder Trunnion
21 固定支撑底座21 Fixed support base
图3为本发明的载荷测量组件立体结构示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the load measuring assembly of the present invention.
图中标号如下:The numbers in the figure are as follows:
22 直线导轨Ⅰ 23 导轨滑块Ⅰ 24 直线导轨Ⅱ 25 导轨滑块Ⅱ22 Linear guide Ⅰ 23 Guide slider Ⅰ 24 Linear guide Ⅱ 25 Guide slider Ⅱ
26 轴套 27 销钉 28 力传感器 29 滑动底座26 Bushing 27 Pin 28 Force Transducer 29 Sliding Base
30 光栅尺连接件 31 光栅尺30 Scale adapter 31 Scale
图4为本发明的夹具组件主视示意图。Fig. 4 is a schematic front view of the clamp assembly of the present invention.
图中标号如下:The numbers in the figure are as follows:
32 夹具安装轴 33 销钉 34 紧固螺母Ⅰ 35 夹具连接轴32 Fixture mounting shaft 33 Pin 34 Fastening nut Ⅰ 35 Fixture connecting shaft
36 紧固螺母Ⅱ 37 夹具主体 38 夹具旋钮Ⅰ 39 夹具夹板Ⅰ36 Fastening nut Ⅱ 37 Fixture main body 38 Fixture knob Ⅰ 39 Fixture splint Ⅰ
40 夹具夹板Ⅱ 41 夹具旋钮Ⅱ40 Fixture splint Ⅱ 41 Fixture knob Ⅱ
具体实施方式Detailed ways
见图1-图4,本发明一种微尺度双轴双向加载试验机,它包括了机架平台组件、拉伸机构组件、载荷测量组件、夹具组件和应变测量组件;它们相互之间的位置关系是:拉伸机构组件通过螺栓安装在机架平台组件上,拉伸机构组件与载荷测量组件通过螺纹配合进行固定,载荷测量组件的光栅尺(31)、直线导轨通过螺栓固定在机架平台组件,载荷测量组件与夹具组件的通过销钉(27)连接,应变测量组件通过螺栓固定在机架平台组件。See Fig. 1-Fig. 4, a kind of micro-scale biaxial two-way loading testing machine of the present invention, it has included frame platform assembly, tensile mechanism assembly, load measurement assembly, fixture assembly and strain measurement assembly; Their mutual position The relationship is: the tension mechanism component is installed on the frame platform component through bolts, the tension mechanism component and the load measurement component are fixed through thread fit, and the grating ruler (31) and the linear guide rail of the load measurement component are fixed on the frame platform through bolts Assemblies, the load measurement assembly is connected with the fixture assembly through pins (27), and the strain measurement assembly is fixed on the frame platform assembly by bolts.
见图1,机架平台包括机架(1)和防震平台(13);它们相互之间的关系是:机架(1)与防震平台(13)之间通过螺栓连接,确保防震平台(13)上表面处在水平位置上;See Fig. 1, the rack platform comprises frame (1) and anti-vibration platform (13); ) with its upper surface in a horizontal position;
该机架(1)的形状构造是:首先切割出特定长度的铝型材,再焊接成桁架结构;The shape and structure of the frame (1) is as follows: first cut out a specific length of aluminum profile, and then welded into a truss structure;
该防震平台(13)的形状构造是:使用钢板加工出成十字形状;The shape structure of this anti-shock platform (13) is: use steel plate to process into cross shape;
见图2,拉伸机构组件包括固定支撑底座(21)、伺服电动缸(19)、和伺服电机(18)等;它们相互之间的关系是:伺服电动缸(19)的两侧通过电动缸耳轴(20)与固定支撑底座(21)铰接,使伺服电动缸(19)有一定的转动裕量,可实现快速安装与拆卸;伺服电机(18)和伺服电动缸(19)固连的同步带传动机构(17)通过螺栓固定;See Fig. 2, stretching mechanism assembly comprises fixed support base (21), servo electric cylinder (19), and servo motor (18) etc.; The cylinder trunnion (20) is hinged with the fixed support base (21), so that the servo electric cylinder (19) has a certain rotation margin, which can realize quick installation and disassembly; the servo motor (18) and the servo electric cylinder (19) are fixedly connected The synchronous belt transmission mechanism (17) is fixed by bolts;
该固定支撑底座(21)的形状构造是:L型,底面钻孔与防震平台通过螺栓连接,侧面有与电动缸耳轴(20)配合的连接孔;The shape and structure of the fixed support base (21) is: L-shaped, the bottom surface is drilled and the anti-vibration platform is connected by bolts, and the side has a connection hole matched with the electric cylinder trunnion (20);
该伺服电动缸(19)选用现有产品,其型号为力姆泰克IMB40;This servo electric cylinder (19) selects existing product for use, and its model is Limtec IMB40;
该伺服电机(18)选用现有产品,其型号为西门子伺服电机1FK7033;This servomotor (18) selects existing product for use, and its model is Siemens servomotor 1FK7033;
见图1,拉伸机构组件设置有四个,分别是拉伸机构组件Ⅰ(2)、拉伸机构组件Ⅱ(6)、拉伸机构组件Ⅲ(12)和拉伸机构组件Ⅳ(16);As shown in Figure 1, there are four stretching mechanism components, namely stretching mechanism component I (2), stretching mechanism component II (6), stretching mechanism component III (12) and stretching mechanism component IV (16) ;
见图1,四个拉伸机构组件Ⅰ(2)、Ⅱ(6)、Ⅲ(12)、Ⅳ(16)的结构相同,其四个拉伸机构呈正交布置,形成四个电动加载端。双向拉伸的主动方向与从动方向在水平面上垂直,拉伸机构组件Ⅰ(2)和拉伸机构组件Ⅲ(12)分别布置在双向拉伸主动方向的相对位置上,拉伸机构组件Ⅱ(6)和拉伸机构组件Ⅳ(16)分别布置在双向拉伸主动方向的相对位置上。实验过程中四个拉伸机构组件单独控制,主动方向上两个拉伸机构组件伺服电动缸(19)运动轴的位移相等,从动方向上两个拉伸机构组件伺服电动缸(19)运动轴的位移相等;As shown in Figure 1, the four stretching mechanism components Ⅰ (2), Ⅱ (6), Ⅲ (12), and Ⅳ (16) have the same structure, and the four stretching mechanisms are arranged orthogonally to form four electric loading ends. . The active direction of the biaxial stretching and the driven direction are perpendicular to the horizontal plane, and the stretching mechanism component I (2) and the stretching mechanism component III (12) are respectively arranged on the relative positions of the active direction of the bidirectional stretching, and the stretching mechanism component II (6) and the stretching mechanism component IV (16) are respectively arranged in opposite positions in the active direction of the bidirectional stretching. During the experiment, the four stretching mechanism components are controlled separately, the displacements of the movement axes of the two stretching mechanism components servo electric cylinders (19) in the active direction are equal, and the two stretching mechanism components servo electric cylinders (19) move in the driven direction The displacement of the axis is equal;
见图3,载荷测量组件包括直线导轨Ⅰ(22)、导轨滑块Ⅰ(23)、直线导轨Ⅱ(24)、导轨滑块Ⅱ(25)、光栅尺连接件(30)、光栅尺(31)、力传感器(28)、滑动底座(29)等;它们相互之间的关系是:力传感器(28)与滑动底座(29)的垂直面通过螺栓固定,滑动底座(29)用螺钉与导轨滑块Ⅰ(23)和导轨滑块Ⅱ(25)固定,光栅尺连接件(30)的两端分别用螺钉与滑动底座(29)和光栅尺(31)的读数头固定;As shown in Figure 3, the load measurement assembly includes linear guide rail I (22), guide rail slider I (23), linear guide rail II (24), guide rail slider II (25), grating ruler connector (30), grating ruler (31 ), force sensor (28), sliding base (29) etc.; Their mutual relation is: the vertical plane of force sensor (28) and sliding base (29) is fixed by bolt, and sliding base (29) uses screw and guide rail The slider I (23) and the guide rail slider II (25) are fixed, and the two ends of the grating ruler connector (30) are respectively fixed with the reading heads of the sliding base (29) and the grating ruler (31) with screws;
该直线导轨Ⅰ(22)与直线导轨Ⅱ(24)的结构相同,选用现有产品,其型号为HGR25;The structure of the linear guide rail I (22) is the same as that of the linear guide rail II (24), and the existing product is selected, and its model is HGR25;
该导轨滑块Ⅰ(23)与导轨滑块Ⅱ(25)的结构相同,选用现有产品,其型号为HGH25CA方滑块;The guide rail slider I (23) has the same structure as the guide rail slider II (25), and the existing product is selected, and its model is HGH25CA square slider;
该光栅尺连接件(30)的形状构造是:方板上钻有四孔,两孔用与光栅尺(31)的读数头连接,两孔用与滑动底座(29)连接;The shape structure of this grating ruler connector (30) is: four holes are drilled on the square plate, two holes are used to be connected with the reading head of grating ruler (31), and two holes are used to be connected with sliding base (29);
该光栅尺(31)选用现有产品,其型号为信诺KA300;This grating ruler (31) selects existing product for use, and its model is Xinnuo KA300;
该力传感器(28)选用现有产品,其型号为HBM U10M;This force sensor (28) selects existing product for use, and its model is HBM U10M;
该滑动底座(29)的形状构造是:L型,底面八孔通过螺钉分别与导轨滑块Ⅰ(23)和导轨滑块Ⅱ(25)连接,侧面中心孔与伺服电动缸(19)伸出轴通过螺纹连接,侧面中心孔周围均布八孔通过螺栓与力传感器(28)连接;The shape and structure of the sliding base (29) is: L-shaped, the eight holes on the bottom surface are respectively connected with the guide rail slider I (23) and the guide rail slider II (25) through screws, and the center hole on the side protrudes from the servo electric cylinder (19). The shaft is connected by threads, and the eight holes evenly distributed around the side center hole are connected with the force sensor (28) by bolts;
见图1,载荷测量组件设置有四个,分别是载荷测量组件Ⅰ(3)、载荷测量组件Ⅱ(7)、载荷测量组件Ⅲ(11)和载荷测量组件Ⅳ(15);其相互装配关系是:力传感器(28)通过螺钉连接在滑动底座(29),方便安装与拆卸;四个载荷测量组件Ⅰ(3)、Ⅱ(7)、Ⅲ(11)、Ⅳ(15)的结构相同;As shown in Figure 1, there are four load measurement components, namely load measurement component I (3), load measurement component II (7), load measurement component III (11) and load measurement component IV (15); their mutual assembly relationship Yes: the force sensor (28) is connected to the sliding base (29) by screws, which is convenient for installation and disassembly; the structures of the four load measuring components I (3), II (7), III (11), and IV (15) are the same;
见图4,夹具组件包括:机械夹具体(37)、夹具连接轴(35)、夹具旋钮Ⅰ(38)、夹具旋钮Ⅱ(41)、夹具夹板Ⅰ(39)、夹具夹板Ⅱ(40)等;它们相互之间的关系是:夹具连接轴(35)通过销钉(33)与夹具安装轴(32)连接;夹具安装轴(32)与机械夹具体(37)通过螺纹连接,夹具旋钮Ⅰ(38)与夹具旋钮Ⅱ(41)与机械夹具体(37)通过螺纹连接,夹具夹板Ⅰ(39)铰接在夹具旋钮Ⅰ(38)上,夹具夹板Ⅱ(40)铰接在夹具旋钮Ⅱ(41)上。可以通过旋转夹具旋钮Ⅰ(38)和夹具旋钮Ⅱ(41),分别使夹具夹板Ⅰ(39)和夹具夹板Ⅱ(40)上下运动,可夹紧或者卸下板料;As shown in Figure 4, the fixture assembly includes: mechanical fixture body (37), fixture connecting shaft (35), fixture knob I (38), fixture knob II (41), fixture splint I (39), fixture splint II (40), etc. The relationship between them is: the clamp connecting shaft (35) is connected with the clamp installation shaft (32) by the pin (33); 38) is threadedly connected with the fixture knob II (41) and the mechanical fixture body (37), the fixture splint I (39) is hinged on the fixture knob I (38), and the fixture splint II (40) is hinged on the fixture knob II (41) superior. By rotating the clamp knob Ⅰ (38) and the clamp knob Ⅱ (41), the clamp splint Ⅰ (39) and the clamp splint II (40) can be moved up and down respectively, and the sheet can be clamped or unloaded;
该机械夹具体(37)的形状构造是:C型块状结构,其侧面开螺纹孔用于夹具连接轴(35)的螺纹连接,其上下底面开螺纹孔用于夹具旋钮的螺纹连接;The shape and structure of the mechanical clamp body (37) is: a C-shaped block structure, the threaded holes on its side are used for the threaded connection of the clamp connecting shaft (35), and the threaded holes on its upper and lower bottom surfaces are used for the threaded connection of the clamp knob;
该夹具连接轴(35)的形状构造是:形状为圆柱,一端车螺纹用于连接机械夹具体(37),另一端垂直轴线方向加工一贯穿通孔,通过销钉(33)与夹具体安装轴(32)连接;The shape and structure of the clamp connecting shaft (35) is: the shape is a cylinder, one end is threaded for connecting the mechanical clamp body (37), and the other end is processed in a vertical axis direction through a through hole, and the pin (33) is connected to the clamp body to install the shaft. (32) connection;
该夹具旋钮Ⅰ(38)和夹具旋钮Ⅱ(41)的形状构造是:加工出呈凸台形状圆柱体,较小直径的外圆柱面加工出螺纹,末端是支撑座,较大直径的外圆柱面上滚花;The shape and structure of the clamp knob I (38) and the clamp knob II (41) are: a cylindrical body in the shape of a boss is processed, a thread is processed on the outer cylindrical surface of a smaller diameter, and the end is a support seat, and the outer cylindrical surface of a larger diameter face knurling;
该夹具夹板Ⅰ(39)和夹具夹板Ⅱ(40)的形状构造是:方板一侧是摩擦面,另一侧的是凸台用于夹具旋钮支撑座的铰接;The shape and structure of the fixture splint I (39) and the fixture splint II (40) are: one side of the square plate is a friction surface, and the other side is a boss used for the hinge of the fixture knob support seat;
见图1,夹具组件设置有四个,分别是夹具组件Ⅰ(5)、夹具组件Ⅱ(8)、夹具组件Ⅲ(10)和夹具组件Ⅳ(14);四个夹具组件Ⅰ(5)、Ⅱ(8)、Ⅲ(10)、Ⅳ(14)的结构相同;四个载荷测量组件与四个夹具组件分别串联在一起,可实现快速安装与拆卸;As shown in Figure 1, there are four fixture assemblies, namely fixture assembly I (5), fixture assembly II (8), fixture assembly III (10) and fixture assembly IV (14); four fixture assemblies I (5), Ⅱ(8), Ⅲ(10), and Ⅳ(14) have the same structure; four load measuring components and four fixture components are respectively connected in series, which can realize quick installation and disassembly;
见图1,应变测量组件包括相机架(4)和CCD相机(9);它们相互之间的关系是:CCD相机(9)通过螺钉安装在相机架(4)上;See Fig. 1, strain measuring assembly comprises camera frame (4) and CCD camera (9); Their mutual relation is: CCD camera (9) is installed on the camera frame (4) by screw;
该相机架(4)的形状构造是:首先切割出特定长度的铝型材,再焊接成桁架结构;The shape and structure of the camera frame (4) is as follows: first cut an aluminum profile of a specific length, and then weld it into a truss structure;
该CCD相机(9)选用现有产品,其型号为STINGRAY F145B。This CCD camera (9) selects existing product for use, and its model is STINGRAY F145B.
具体的实验方法,主要包含如下步骤:The specific experimental method mainly includes the following steps:
第一步:首先对于双向拉伸试样散斑处理,开启试验机并开启CCD相机(9),调节合适的焦距。Step 1: Firstly, for the speckle treatment of the biaxially stretched sample, start the testing machine and the CCD camera (9), and adjust the appropriate focal length.
第二步:手动控制四个伸机构组件的伺服电机(18),使四个夹具组件运动到能夹持住板料的合适位置。Second step: manually control the servo motors (18) of the four stretching mechanism assemblies, so that the four clamp assemblies can move to a suitable position capable of clamping the sheet material.
第三步:调节四个夹具组件的夹具旋钮Ⅰ(38)和夹具旋钮Ⅱ(41),使夹具夹板Ⅰ(39)和夹具夹板Ⅱ(40)压紧板料试样。然后开始实验,通过程序自动控制四轴同步运动,同时实验过程中采集力传感器(28)的载荷测量值并同时保存相应时刻的CCD相机(9)获得的散斑图像。Step 3: Adjust the clamp knob I (38) and clamp knob II (41) of the four clamp components, so that the clamp splint I (39) and the clamp splint II (40) press the sheet metal sample. Then start the experiment, automatically control the four-axis synchronous movement through the program, and at the same time collect the load measurement value of the force sensor (28) and save the speckle image obtained by the CCD camera (9) at the corresponding moment during the experiment.
第四步:实验结束,调节四个夹具组件的夹具旋钮Ⅰ(38)和夹具旋钮Ⅱ(41)使夹具夹板Ⅰ(39)和夹具夹板Ⅱ(40)分离,取出试样,关闭试验机。Step 4: At the end of the experiment, adjust the clamp knob I (38) and clamp knob II (41) of the four clamp components to separate the clamp splint I (39) from the fixture splint II (40), take out the sample, and turn off the testing machine.
本装置的构件尺寸、材料选择、工艺方法可针对不同的应用确定,具体包括机架高度和宽度、拉力传感器的参数、直线导轨的长度和型号、夹具的尺寸、相机固定架的高度、CCD相机的分辨率。The component size, material selection, and process method of this device can be determined for different applications, including the height and width of the rack, the parameters of the tension sensor, the length and type of the linear guide, the size of the fixture, the height of the camera holder, and the CCD camera. resolution.
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