CN108893187A - A kind of enzymatic hydrolysis extraction and stripping apparatus of the shrimp byproduct extracted for shrimp sauce - Google Patents
A kind of enzymatic hydrolysis extraction and stripping apparatus of the shrimp byproduct extracted for shrimp sauce Download PDFInfo
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- CN108893187A CN108893187A CN201810853632.0A CN201810853632A CN108893187A CN 108893187 A CN108893187 A CN 108893187A CN 201810853632 A CN201810853632 A CN 201810853632A CN 108893187 A CN108893187 A CN 108893187A
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- 238000000605 extraction Methods 0.000 title claims abstract description 93
- 241000238557 Decapoda Species 0.000 title claims abstract description 90
- 230000007071 enzymatic hydrolysis Effects 0.000 title claims abstract description 83
- 238000006047 enzymatic hydrolysis reaction Methods 0.000 title claims abstract description 83
- 239000006227 byproduct Substances 0.000 title claims abstract description 50
- 235000015067 sauces Nutrition 0.000 title claims abstract description 38
- 239000007788 liquid Substances 0.000 claims abstract description 128
- 238000000926 separation method Methods 0.000 claims abstract description 75
- 239000002699 waste material Substances 0.000 claims abstract description 74
- 102000004190 Enzymes Human genes 0.000 claims abstract description 42
- 108090000790 Enzymes Proteins 0.000 claims abstract description 42
- 230000009849 deactivation Effects 0.000 claims abstract description 31
- 238000003756 stirring Methods 0.000 claims abstract description 26
- 238000004821 distillation Methods 0.000 claims abstract description 20
- 238000003860 storage Methods 0.000 claims abstract description 11
- 108091005804 Peptidases Proteins 0.000 claims abstract description 8
- 239000004365 Protease Substances 0.000 claims abstract description 8
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 claims abstract description 8
- 241000883990 Flabellum Species 0.000 claims abstract description 7
- 230000004888 barrier function Effects 0.000 claims description 19
- 230000007246 mechanism Effects 0.000 claims description 9
- 239000003381 stabilizer Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 4
- 239000012780 transparent material Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 238000005452 bending Methods 0.000 claims 1
- 239000011295 pitch Substances 0.000 claims 1
- 238000010025 steaming Methods 0.000 claims 1
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 abstract description 18
- 239000006228 supernatant Substances 0.000 abstract description 7
- 239000000284 extract Substances 0.000 abstract description 5
- 239000007787 solid Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 20
- 238000000034 method Methods 0.000 description 8
- 235000013305 food Nutrition 0.000 description 6
- 241000143060 Americamysis bahia Species 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000001035 drying Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 3
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000006911 enzymatic reaction Methods 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 241001075561 Fioria Species 0.000 description 1
- 208000031226 Hyperlipidaemia Diseases 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- MBLBDJOUHNCFQT-LXGUWJNJSA-N aldehydo-N-acetyl-D-glucosamine Chemical compound CC(=O)N[C@@H](C=O)[C@@H](O)[C@H](O)[C@H](O)CO MBLBDJOUHNCFQT-LXGUWJNJSA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002255 enzymatic effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 201000001421 hyperglycemia Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 208000008338 non-alcoholic fatty liver disease Diseases 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001225 therapeutic effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/02—Pretreatment
- C11B1/025—Pretreatment by enzymes or microorganisms, living or dead
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/10—Production of fats or fatty oils from raw materials by extracting
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/10—Production of fats or fatty oils from raw materials by extracting
- C11B1/108—Production of fats or fatty oils from raw materials by extracting after-treatment, e.g. of miscellae
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Biochemistry (AREA)
- Microbiology (AREA)
- Fats And Perfumes (AREA)
Abstract
The present invention provides a kind of enzymatic hydrolysis extraction and stripping apparatus of shrimp byproduct extracted for shrimp sauce, including enzymatic hydrolysis room, cover board, enzymatic hydrolysis chamber heater, waste port motor, waste port baffle, delivery pipe motor, delivery pipe baffle, extraction cell, nut, lifting pipe, stirring motor, separation chamber, separation chamber heater, bracket, drawing liquid motor, flabellum, oil storage tank.Enzymatic hydrolysis interior is preinstalled with buffer and protease, and cover board is equipped with microwave deactivating enzyme device, and n-hexane is preinstalled in extraction cell, and delivery pipe motor control delivery pipe baffle is opened, and enzyme deactivation liquid stream, which enters in extraction cell, is sufficiently mixed n-hexane by stirring motor；Drawing liquid motor will extract in indoor supernatant suction separation chamber and carry out distillation separation, and the n-hexane of volatilization passes back into extraction cell, and shrimp sauce finally flows into oil storage tank；By turn nut adjustment lifting pipe height, so that lifting pipe bottom end is located in supernatant；Waste port baffle is opened by waste port motor, by the solid residue discharge enzymatic hydrolysis room of shrimp byproduct.
Description
Technical field
The present invention relates to a kind of food processing apparatus, more particularly to a kind of enzymatic hydrolysis of shrimp byproduct extracted for shrimp sauce
Extraction and stripping apparatus.
Background technique
China possesses ocean abundant and fresh water fishery resource, and wherein shrimps are important one of aquatic products, wherein big portion
Divide and is all used to be processed into peeled shrimp, the byproducts such as a large amount of shrimp head, shrimp shell for being produced in process.These shrimp by-products at present
Object is largely not efficiently used, but is directly discarded, and only fraction is processed into shrimp med by squeezing, drying.Thus
It can be seen that the added value of shrimp processed side product is very low, and the waste water generated after shrimp med processing and discarded leftover bits and pieces can make environment
At serious pollution.
Shrimp sauce is a kind of flavouring containing special fragrance, delicious flavour, can be risen in gastronomical process as seasoning
Fresh effect, to make the better tasting delicious uniqueness of food.Shrimp sauce nutritive value with higher, to hyperglycemia, hyperlipidemia
There is certain therapeutic efficiency with nonalcoholic fatty liver.
Large-scale production shrimp sauce needs to consume a large amount of fresh feed shrimp, will cause the waste of a large amount of shrimp resources.Therefore, it adopts
Effective method is taken to extract shrimp sauce economic value with higher from the shrimp processed side product discarded.Aqueous enzymatic method passes through enzymatic hydrolysis
Animal and plant cells wall, is released grease, while can effectively recycle the functional components such as protein.With squeezing method, extraction phase
Than aqueous enzymatic method not only contributes to improve shrimp sauce recovery rate, and is conducive to be promoted the quality of shrimp sauce.
The step of aqueous enzymatic extraction shrimp sauce is first to clean up shrimp processed side product, is crushed after being then dried,
Certain time is digested after addition protease, is centrifugated after extractant then is added, after finally taking supernatant to be concentrated by evaporation
To shrimp sauce.So need a kind of equipment extracted for shrimp sauce, can complete the cleaning of shrimp byproduct, drying, crushing, enzymatic hydrolysis,
Extract, separate the processing work of this six steps.Shrimp sauce extract equipment can be divided into the clear of shrimp byproduct according to process flow
The enzymatic hydrolysis extraction and stripping apparatus for washing drying and crushing equipment and shrimp byproduct, present invention is directed exclusively to a kind of shrimps extracted for shrimp sauce
The enzymatic hydrolysis extraction and stripping apparatus of byproduct is cleaned and dried the shrimp byproduct for smashing equipment and completing the process for special disposal, wherein
The cleaning-drying of shrimp byproduct smashes equipment patent applied for（Application number of invention patent：2018107934477；Utility model is special
Sharp application number：201821141777X）.The enzymatic hydrolysis extraction and stripping apparatus of this shrimp byproduct extracted for shrimp sauce of the present invention, it is right
In promoting shrimp sauce extraction efficiency and quality, promote the scientific and technological content of food processing equipment, reduces cost of labor, ensure food safety
Health etc. is maintained to be of great significance with promotion people.
Summary of the invention
Therefore, the present invention provides one kind and is used for realize the enzymatic hydrolysis of shrimp byproduct, the processing step of extraction, separation
The shrimp byproduct smashed is put in enzymatic hydrolysis interior, passes through control by the enzymatic hydrolysis extraction and stripping apparatus for the shrimp byproduct that shrimp sauce extracts
The switch of the control circuit of control equipment, equipment will be sequentially completed enzymatic hydrolysis, the extraction, separation of shrimp byproduct.
The technical scheme adopted by the invention is that：A kind of enzymatic hydrolysis extraction and separation of shrimp byproduct extracted for shrimp sauce are set
It is standby, it is characterised in that：Including enzymatic hydrolysis room, cover board, enzymatic hydrolysis chamber heater, waste port motor, waste port baffle, delivery pipe motor,
Delivery pipe baffle, extraction cell, nut, lifting pipe, stirring motor, separation chamber, separation chamber heater, bracket, drawing liquid motor, fan
Leaf, oil storage tank.
The main body of the enzymatic hydrolysis room is the cylindrical housings of center axis vertical, is set on the front left side shell wall of cylindrical housings
There is the waste port of oblique lower convexity；Waste port barrier slides chamber is offered in waste port and the junction shell wall of main body, it is described
Waste port motor is screwed onto waste port barrier slides chamber top surface, and the waste port baffle moves down on waste port barrier slides are intracavitary
It is dynamic；Waste port motor shaft forms leadscrew-nut mechanism, waste port electric motor starting by screw thread down through waste port baffle, the two
Afterwards, waste port baffle, which moves up and down, blocks or opens waste port.
It is extended with enzyme deactivation liquid delivery pipe to the right on the right side shell wall of the enzymatic hydrolysis room, in enzyme deactivation liquid delivery pipe and digests room
Delivery pipe barrier slides chamber is offered in the junction shell wall of main body, the delivery pipe motor is screwed onto delivery pipe barrier slides chamber
Top surface, the delivery pipe motor shaft is passed down through delivery pipe baffle, and the two passes through screw thread and forms leadscrew-nut mechanism, delivery pipe
After electric motor starting, delivery pipe baffle, which moves up and down, blocks or opens enzyme deactivation liquid delivery pipe.
Further, the waste port barrier slides chamber and delivery pipe barrier slides are intracavitary is equipped with vertical guide pipe,
Vertical waste port baffle pilot hole and delivery pipe baffle guiding are offered on the waste port baffle and delivery pipe baffle respectively
Hole, waste port baffle pilot hole and delivery pipe baffle pilot hole are through on the indoor guide pipe of respective chamber, steady mobile up and down.
Further, the waste port and enzyme deactivation liquid delivery pipe abut the inner chamber bottom surface of enzymatic hydrolysis room.
The cover board is oblateness, is covered on the top open part of enzymatic hydrolysis room；The top surface of the cover board is equipped with handle, cover board
Bottom microwave deactivating enzyme device is housed, be used for enzyme deactivation to indoor chamber transmitting microwave is digested.
The enzymatic hydrolysis chamber heater is screwed onto the exterior bottom of enzymatic hydrolysis room, and enzymatic hydrolysis chamber heater is provided with resistance wire, is powered
After maintain within the temperature range of 50 DEG C~55 DEG C.
The extraction cell is the cylindrical housings of center axis vertical, and the top surface of the extraction cell offers charging respectively
Three mouth, liquid collection opening, liquid return hole holes；The end of the enzyme deactivation liquid delivery pipe of the enzymatic hydrolysis room is connect with feed inlet；The stirring
Motor is screwed onto the bottom of extraction cell, and the motor shaft of stirring motor is upwards through in extraction cell inner cavity, the motor shaft of stirring motor
On be connected with stirring fork.
Further, the material of the extraction cell uses transparent material.
The main body of the nut is circular cylinder, and the bottom surface of circular cylinder is equipped with downwardly convex convex pipe, the convex pipe to
Under be inserted into the liquid collection opening of extraction cell, be machined with internal screw thread on the hole wall of the nut, the annular body of the nut it is outer
On cylindrical surface, it is processed into rough surface.
Further, the grain parallel of the rough surface on the external cylindrical surface of the nut is in the central axis of nut.
The lifting pipe is mounted in nut vertically, is machined with external screw thread on the external cylindrical surface of the lifting pipe, with nut structure
At leadscrew-nut mechanism；On the external cylindrical surface of the lifting pipe, two guide grooves are offered along the central axis of lifting pipe, it is described
Guide groove covers on the guide block in the liquid collecting hole of extraction cell.
Further, the convex pipe of the nut occupies the top half space in the liquid collection opening of extraction cell, the guide block position
In on the inner wall in the lower half portion space of liquid collection opening.
The separation chamber is the body structure of top surface inclination, and the right side of separation chamber is equipped with liquid suction pipe, the liquid suction pipe
The other end be inserted in lifting pipe downwards；The left side of the separation chamber is equipped with liquid back pipe, the other end of the liquid back pipe to
Under be inserted in the liquid return hole of extraction cell.
Two inner cavities are divided in the separation chamber, left side is liquid collecting cavity, and right side is distillation chamber, the distillation chamber and liquid collecting cavity
Headspace connection, share the same sloped top face, and obliquely towards liquid collecting cavity dumping；The leading flank of the separation chamber
It is equipped with separating pipe, the other end of separating pipe, which is bent downward, to be protruded into oil storage tank；Pipeline switch, switch are housed in the separating pipe
Liquid could be conveyed after opening.
Further, the liquid suction pipe is connected to the distillation chamber of separation chamber, and interface is located at distillation chamber medium height position.
Further, the liquid back pipe is connected to the liquid collecting cavity of separation chamber, and interface is located at liquid collecting cavity bottom surface.
Further, the separating pipe is connected to the distillation chamber of separation chamber, and interface is against distillation bottom of chamber face.
The bottom surface of the separation chamber is equipped with separation chamber's stabilizer blade, and separation chamber's stabilizer blade is welded on extraction cell top surface.
The separation chamber heater is screwed onto separation chamber bottom surface, and separation chamber heater is provided with resistance wire, maintains after energization
Within the temperature range of 65 DEG C~70 DEG C.
The liquid suction pipe is provided with bracket, is bolted with drawing liquid motor on the bracket, on the motor shaft of the drawing liquid motor
It is connected with flabellum；After the drawing liquid electric motor starting, the driving force that separation chamber is flowed to by extraction cell is generated in liquid suction pipe.
Further, the enzymatic hydrolysis room and the junction of enzyme deactivation liquid delivery pipe are equipped with filter screen, and shrimp byproduct is prevented to enter
In enzyme deactivation liquid delivery pipe.
The principle of the present invention is：The enzymatic hydrolysis interior is preinstalled with the buffer and protease of pH value 6.5, protease and shrimp pair
The proportionate relationship of product is 5g:1000g；The proportionate relationship of buffer and shrimp byproduct is 1g:8mL.
The shrimp byproduct that cover board has been smashed to the indoor loading of enzymatic hydrolysis is opened, opens after enzymatic hydrolysis chamber heater maintains 5 hours and closes
It closes, the microwave deactivating enzyme device enzyme deactivation being then turned on cover board.
It is then turned on delivery pipe motor, after delivery pipe baffle is opened, liquid runs down enzyme deactivation liquid delivery pipe enters in extraction cell；
It is preinstalled with n-hexane in the extraction cell, opens stirring motor and is sufficiently mixed n-hexane and enzyme deactivation liquid.
Rotating nut adjusts the bottom end of lifting pipe to supernatant, after starting the drawing liquid motor in liquid suction pipe, supernatant
The distillation for being drawn into separation chamber is intracavitary；Starting separation chamber heater flows to liquid collecting cavity from sloped top face after n-hexane volatilization condensation
In, then it is back in extraction cell along return pipe.
The last pipeline switch for opening separating pipe manually, shrimp sauce enter in oil storage tank along separating pipe.
A kind of enzymatic hydrolysis extraction and stripping apparatus of the shrimp byproduct extracted for shrimp sauce of the present invention has the following advantages that：
(1) enzymatic hydrolysis extraction and separation are arranged according to step handles storehouse, and highly effective completes the extraction of shrimp sauce；
(2) time relay and multiple switch are utilized, realizes the orderly control of different step；
(3) separation chamber and the ingenious arrangement of extraction cell, realize the timely recycling and reusing of extract liquor.
So the enzymatic hydrolysis extraction and stripping apparatus of this shrimp byproduct extracted for shrimp sauce, the shrimp by-product that will have been smashed
Product are put in enzymatic hydrolysis interior, and the switch of the control circuit by controlling equipment, equipment will be sequentially completed the enzymatic hydrolysis of shrimp byproduct, extraction
It takes, separate.This promotes the scientific and technological content of food processing equipment for promotion shrimp sauce extraction efficiency and quality, reduces cost of labor,
It ensures food safety and promotes people that health etc. is maintained to be of great significance.
Other features and advantages of the present invention will illustrate in the following description, or pass through the implementation present invention
Solution.
Detailed description of the invention
Attached drawing is only used for showing the purpose of specific embodiment, and is not to be construed as limiting the invention, in entire attached drawing
In, identical reference symbol indicates identical component.
Fig. 1 is the integral installation distribution structure schematic diagram of equipment.
Fig. 2 is the structural schematic diagram that separation chamber is mounted on extraction cell top surface.
Fig. 3 is the dismantling schematic diagram of cover board and enzymatic hydrolysis room.
Fig. 4 is the assembling schematic diagram for digesting chamber heater and digesting room.
Fig. 5 is the structural schematic diagram of cover board.
Fig. 6 is to digest room to split the waste port baffle at the waste port of state and the assembling schematic diagram of enzymatic hydrolysis room vertically.
Fig. 7 is to digest room to split the delivery pipe baffle at the enzyme deactivation liquid delivery pipe of state and the assembly signal of enzymatic hydrolysis room vertically
Figure.
Fig. 8 is the external structure schematic diagram of extraction cell.
Fig. 9 is the inner body assembling structure schematic diagram that extraction cell splits state.
Figure 10 is that extraction cell splits the stirring motor of state and the assembling structure schematic diagram of extraction cell.
Figure 11 is that extraction cell splits the lifting pipe of state and the assembling structure schematic diagram of extraction cell.
Figure 12 is that extraction cell splits the nut of state and the assembling structure schematic diagram of extraction cell.
Figure 13 is the structural schematic diagram of nut.
Figure 14 is the structural schematic diagram of lifting pipe.
Figure 15 is that extraction cell splits structural schematic diagram at the liquid collection opening of state.
Figure 16 is the external structure schematic diagram of separation chamber.
Figure 17 is the assembling structure schematic diagram for separating chamber heater and separation chamber.
Figure 18 is the schematic diagram of internal structure that separation chamber splits state.
Figure 19 is that the liquid suction pipe of separation chamber splits the schematic diagram of internal structure of state.
Figure 20 is that the liquid suction pipe of separation chamber splits the structural schematic diagram at the inside drawing liquid motor of state.
Figure 21 is the control circuit schematic diagram of equipment.
Figure label：1- digests room, 101- waste port, 102- enzyme deactivation liquid delivery pipe, the indoor chamber of 103- enzymatic hydrolysis, 104- enzymatic hydrolysis
Room stabilizer blade, 2- cover board, 201- handle, 202- microwave deactivating enzyme device, 3- digest chamber heater, 4- waste port motor, 401- waste port
Motor shaft, 5- waste port baffle, 501- waste port baffle pilot hole, 6- delivery pipe motor, 601- delivery pipe motor shaft, 7- conveying
Pipe baffle, 701- delivery pipe baffle pilot hole, 8- extraction cell, 801- feed inlet, 802- liquid collection opening, 803- guide block, 804- return liquid
Mouth, 805- extraction cell stabilizer blade, 806- extraction cell inner cavity, 9- nut, the convex pipe of 901-, 902- internal screw thread, 10- lifting pipe, 1001- are led
Slot, 1002- external screw thread, 11- stirring motor, 1101- stirring fork, the separation chamber 12-, 1201- liquid suction pipe, 1202- liquid back pipe,
1203- distill chamber, 1204- liquid collecting cavity, 1205- separating pipe, the separation chamber 1206- stabilizer blade, 13- separation chamber heater, 14- bracket,
15- drawing liquid motor, 16- flabellum, 17- oil storage tank, L- firewire, N- zero curve, FU- fuse, SB- press switch, KM- relay,
The KT- time relay, M1- delivery pipe motor, M2- waste port motor, M3- stirring motor, M4- drawing liquid motor.
Specific embodiment
Below with reference to the enzymatic hydrolysis extraction point of the drawings and examples shrimp byproduct extracted for shrimp sauce a kind of to the present invention
It is described in further detail from equipment, is the right side with extraction cell side to digest room side as a left side in the description of direction.
A kind of enzymatic hydrolysis extraction and stripping apparatus of the shrimp byproduct extracted for shrimp sauce, it is characterised in that：Including enzymatic hydrolysis room 1,
Cover board 2, enzymatic hydrolysis chamber heater 3, waste port motor 4, waste port baffle 5, delivery pipe motor 6, delivery pipe baffle 7, extraction cell 8,
Nut 9, lifting pipe 10, stirring motor 11, separation chamber 12, separation chamber heater 13, bracket 14, drawing liquid motor 15, flabellum 16, storage
Oil tank 17.
As shown in Fig. 1, Fig. 3, Fig. 6, the main body of the enzymatic hydrolysis room 1 is the cylindrical housings of center axis vertical, cylindrical
The front left side shell wall of shell is equipped with the waste port 101 of oblique lower convexity；It is opened in junction shell wall of the waste port 101 with main body
Equipped with waste port barrier slides chamber, the waste port motor 4 is screwed onto waste port barrier slides chamber top surface, the waste port baffle
5 move up and down waste port barrier slides are intracavitary；Waste port motor shaft passes through screw thread group down through waste port baffle 5, the two
At leadscrew-nut mechanism, after waste port motor 4 starts, waste port baffle 5, which moves up and down, blocks or opens waste port 101.
As shown in Fig. 1, Fig. 3, Fig. 7, it is extended with enzyme deactivation liquid delivery pipe 102 to the right on the right side shell wall of the enzymatic hydrolysis room 1,
Delivery pipe barrier slides chamber, the delivery pipe are offered in the junction shell wall of enzyme deactivation liquid delivery pipe 102 and the main body of enzymatic hydrolysis room 1
Motor 6 is screwed onto the top surface of delivery pipe barrier slides chamber, and the delivery pipe motor shaft is passed down through delivery pipe baffle 7, and the two is logical
Screw thread composition leadscrew-nut mechanism is crossed, after delivery pipe motor 6 starts, delivery pipe baffle 7, which moves up and down, blocks or open enzyme deactivation liquid
Delivery pipe 102.
Further, the waste port barrier slides chamber and delivery pipe barrier slides are intracavitary is equipped with vertical guide pipe,
Vertical waste port baffle pilot hole 501 and delivery pipe baffle are offered on the waste port baffle 5 and delivery pipe baffle 7 respectively
Pilot hole 701, waste port baffle pilot hole 501 and delivery pipe baffle pilot hole 701 are through on the indoor guide pipe of respective chamber, on
It is lower steady mobile.
Further, the waste port 101 and enzyme deactivation liquid delivery pipe 102 are against the inner chamber bottom surface of enzymatic hydrolysis room 1.
As shown in figure 3, figure 4 and figure 5, the cover board 2 is oblateness, is covered on the top open part of enzymatic hydrolysis room 1；The lid
The top surface of plate 2 is equipped with handle 201, and the bottom of cover board 2 is equipped with microwave deactivating enzyme device 202, emits microwave for going out to indoor chamber is digested
Enzyme.
The enzymatic hydrolysis chamber heater 3 is screwed onto the exterior bottom of enzymatic hydrolysis room 1, and enzymatic hydrolysis chamber heater 3 is provided with resistance wire, leads to
It is maintained after electricity within the temperature range of 50 DEG C~55 DEG C.
As shown in Figure 1, Figure 2, shown in Fig. 8, Fig. 9, Figure 10, the extraction cell 8 is the cylindrical housings of center axis vertical, described
The top surface of extraction cell 8 offers 803 3 feed inlet 801, liquid collection opening 802, liquid return hole holes respectively；It goes out the enzymatic hydrolysis room 1
The end of enzyme solution delivery pipe 102 is connect with feed inlet 801；The stirring motor 11 is screwed onto the bottom of extraction cell 1, stirring motor
11 motor shaft is upwards through in extraction cell inner cavity 806, being connected with stirring fork 1101 on the motor shaft of stirring motor 11.
Further, the material of the extraction cell 8 uses transparent material.
As shown in Fig. 9, Figure 11, Figure 12, Figure 13, the main body of the nut 9 is circular cylinder, and the bottom surface of circular cylinder is equipped with
Downwardly convex convex pipe 901, the convex pipe 901 is inserted into downwards in the liquid collection opening 802 of extraction cell 8, on the hole wall of the nut 9
It is machined with internal screw thread 902, on the external cylindrical surface of the annular body of the nut 9, is processed into rough surface.
Further, the grain parallel of the rough surface on the external cylindrical surface of the nut 9 is in the central axis of nut 9.
As shown in Fig. 9, Figure 11, Figure 12, Figure 14, Figure 15, the lifting pipe 10 is mounted in nut 9 vertically, the lifting pipe
It is machined with external screw thread 1002 on 10 external cylindrical surface, constitutes leadscrew-nut mechanism with nut 9；The external cylindrical surface of the lifting pipe 10
On, two guide grooves 1001, liquid collecting hole of 1001 sets of the guide groove in extraction cell 8 are offered along the central axis of lifting pipe 10
On guide block 803 in 802.
Further, the convex pipe 901 of the nut 9 occupies the top half space in the liquid collection opening 802 of extraction cell 8, institute
On the inner wall for stating the lower half portion space that guide block 803 is located at liquid collection opening 802.
As shown in Figure 16, Figure 17, Figure 18, the separation chamber 12 is the body structure of top surface inclination, the right side of separation chamber 12
Face is equipped with liquid suction pipe 1201, and the other end of the liquid suction pipe 1201 is inserted in downwards in lifting pipe 10；A left side for the separation chamber 12
Side is equipped with liquid back pipe 1202, and the other end of the liquid back pipe 1202 is inserted in downwards in the liquid return hole 804 of extraction cell 8.
Two inner cavities are divided in the separation chamber 12, left side is liquid collecting cavity 1204, and right side is distillation chamber 1203, the distillation
Chamber 1203 is connected to the headspace of liquid collecting cavity 1204, shares the same sloped top face, and obliquely towards liquid collecting cavity 1204
Inclination；The leading flank of the separation chamber 12 is equipped with separating pipe 1205, and the other end of separating pipe 1205, which is bent downward, protrudes into oil storage
In tank 17；Pipeline switch is housed, switch could convey liquid after opening in the separating pipe 1205.
Further, the liquid suction pipe 1201 is connected to the distillation chamber 1203 of separation chamber 12, and interface is located at distillation chamber 1203
Medium height position.
Further, the liquid back pipe 1202 is connected to the liquid collecting cavity 1204 of separation chamber 12, and interface is located at liquid collecting cavity 1204
Bottom surface.
Further, the separating pipe 1205 is connected to the distillation chamber 1203 of separation chamber 12, and interface is against distillation chamber 1203
Bottom surface.
The bottom surface of the separation chamber 12 is equipped with separation chamber's stabilizer blade 1206, and separation chamber's stabilizer blade 1206 is welded on 8 top surface of extraction cell.
The separation chamber heater 13 is screwed onto 12 bottom surface of separation chamber, and separation chamber heater 13 is provided with resistance wire, is powered
After maintain within the temperature range of 65 DEG C~70 DEG C.
As shown in Figure 19, Figure 20, the liquid suction pipe 1201 is provided with bracket 14, is bolted with drawing liquid motor on the bracket 14
15, flabellum 16 is connected on the motor shaft of the drawing liquid motor 15；After the drawing liquid motor 15 starts, generated in liquid suction pipe 1201
The driving force of separation chamber 12 is flowed to by extraction cell 8.
Further, the enzymatic hydrolysis room 1 and the junction of enzyme deactivation liquid delivery pipe 102 are equipped with filter screen, prevent shrimp byproduct
Into in enzyme deactivation liquid delivery pipe 102.
The buffer and protease of pH value 6.5, the proportionate relationship of protease and shrimp byproduct are preinstalled in the enzymatic hydrolysis room 1
For 5g:1000g；The proportionate relationship of buffer and shrimp byproduct is 1g:8mL.
It opens cover board 2 and is packed into the shrimp byproduct smashed into enzymatic hydrolysis room 1, after unlatching enzymatic hydrolysis chamber heater 3 maintains 5 hours
It closes, 202 enzyme deactivation of microwave deactivating enzyme device being then turned on cover board 2.
It is then turned on delivery pipe motor 6, after delivery pipe baffle 7 is opened, liquid runs down enzyme deactivation liquid delivery pipe 102 enters extraction
In room 8；Waste port motor 4 is opened, waste port baffle 5 is opened, and the solid waste of the shrimp byproduct digested in room 1 is arranged manually
Out.
It is preinstalled with n-hexane in the extraction cell 8, opens stirring motor 11 and is sufficiently mixed n-hexane and enzyme deactivation liquid.
Rotating nut 9 adjusts the bottom end of lifting pipe 10 to supernatant, starts the drawing liquid motor 15 in liquid suction pipe 1201
Afterwards, supernatant is drawn into the distillation chamber 1203 of separation chamber 12；Starting separation chamber heater 13, from inclining after n-hexane volatilization condensation
Inclined top face flows in liquid collecting cavity 1204, is then back in extraction cell 8 along return pipe 1202.
The last pipeline switch for opening separating pipe 1205 manually, shrimp sauce enter in oil storage tank 17 along separating pipe 1205.
If 6 symbol of delivery pipe motor is M1, the symbol of waste port motor 4 is M2, and the symbol of stirring motor 11 is M3, drawing liquid
The symbol of drawing liquid motor 15 in pipe 1201 is M4, and as shown in figure 21, the connection type of main circuit is：
After successively concatenating fuse FU and normally opened relay switch KM on firewire, it is divided into seven branches：First branch successively according to
The normally closed time relay switch KT2 of secondary concatenation, normally opened time relay switch KT1, after digesting chamber heater 3, zero curve is connect；Second
Branch is successively sequentially connected in series normally closed time relay switch KT3, normally opened time relay switch KT2, microwave deactivating enzyme device 202
Afterwards, zero curve is connect；Article 3 branch be successively sequentially connected in series normally closed time relay switch KT4, normally opened time relay switch KT3,
After motor M1, zero curve is connect；Article 4 branch is successively sequentially connected in series normally closed time relay switch KT5, the normally opened time relay is opened
After closing KT4, motor M2, zero curve is connect；Article 5 branch be successively sequentially connected in series normally closed time relay switch KT6, the normally opened time after
After electric switch KT5, motor M3, zero curve is connect；Article 6 branch is successively sequentially connected in series normally closed time relay switch KT7, normally opened
After time relay switch KT6, motor M4, zero curve is connect；Article 7 branch be sequentially connected in series normally closed time relay switch KT8, often
After ETAD expected time of arrival and departure relay switch KT7, separation chamber heater 13, zero curve is connect.
The connection type of its control circuit is：It is drawn between fuse FU and normally opened relay switch KM on firewire, first
After be sequentially connected in series fuse FU, normally closed time relay switch KT8, press switch SB, relay coil KM, time relay line
Enclose KT1, time relay coil KT2, time relay coil KT3, time relay coil KT4, time relay coil
After KT5, time relay coil KT6, time relay coil KT7, time relay coil KT8, zero curve is connect；Wherein press out
Close normally opened relay switch KM in parallel on SB.
If time relay coil KT1, time relay coil KT2, time relay coil KT3, time relay line
Enclose KT4, time relay coil KT5, time relay coil KT6, time relay coil KT7, time relay coil KT8
The start-up study time be followed successively by t1, t2, t3, t4, t5, t6, t7, t8, then t1 < t2 < t3 < t4 < t5 < t6 < t7 <
t8。
Circuit design principle is：Normally opened relay switch KM in parallel on switch SB is pressed, latching circuit is constituted, presses switch
It is unclamped after SB, control circuit is persistently powered.
Seven branch roads, every branch road are successively sequentially connected in series normally closed time relay switch KT (n+1) and normally opened time
Relay switch KT realizes the successively energization of seven branches, while next branch is powered, upper branch power-off, according to shrimp
The treatment process of byproduct successively orderly carries out.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
In the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of by anyone skilled in the art,
It should be covered by the protection scope of the present invention.
Claims (10)
1. a kind of enzymatic hydrolysis extraction and stripping apparatus of the shrimp byproduct extracted for shrimp sauce, it is characterised in that：Including enzymatic hydrolysis room (1),
Cover board (2), enzymatic hydrolysis chamber heater (3), waste port motor (4), waste port baffle (5), delivery pipe motor (6), delivery pipe baffle
(7), extraction cell (8), nut (9), lifting pipe (10), stirring motor (11), separation chamber (12), separation chamber heater (13), branch
Frame (14), drawing liquid motor (15), flabellum (16), oil storage tank (17)；
The main body of enzymatic hydrolysis room (1) is the cylindrical housings of center axis vertical, is set on the front left side shell wall of cylindrical housings
There is the waste port (101) of oblique lower convexity；It is sliding that waste port baffle is offered in the junction shell wall of waste port (101) and main body
Dynamic chamber, the waste port motor (4) are screwed onto waste port barrier slides chamber top surface, and the waste port baffle (5) is kept off in waste port
It is moved up and down in plate sliding cavity；For waste port motor shaft down through waste port baffle (5), the two forms feed screw nut by screw thread
Mechanism, after waste port motor (4) starting, waste port baffle (5), which moves up and down, blocks or opens waste port (101)；
It is extended with enzyme deactivation liquid delivery pipe (102) to the right on the right side shell wall of enzymatic hydrolysis room (1), in enzyme deactivation liquid delivery pipe (102)
Delivery pipe barrier slides chamber is offered in the junction shell wall of the main body of enzymatic hydrolysis room (1), the delivery pipe motor (6) is screwed onto
The top surface of delivery pipe barrier slides chamber, the delivery pipe motor shaft are passed down through delivery pipe baffle (7), and the two is made up of screw thread
Leadscrew-nut mechanism, after delivery pipe motor (6) starting, delivery pipe baffle (7), which moves up and down, blocks or opens enzyme deactivation liquid delivery pipe
(102)；
The cover board (2) is oblateness, is covered on the top open part of enzymatic hydrolysis room (1)；The top surface of the cover board (2) is equipped with handle
(201), the bottom of cover board (2) is equipped with microwave deactivating enzyme device (202), is used for enzyme deactivation to indoor chamber transmitting microwave is digested；
Enzymatic hydrolysis chamber heater (3) is screwed onto the exterior bottom of enzymatic hydrolysis room (1), and enzymatic hydrolysis chamber heater (3) is provided with resistance wire,
It is maintained after energization within the temperature range of 50 DEG C~55 DEG C；
The extraction cell (8) is the cylindrical housings of center axis vertical, and the top surface of the extraction cell (8) offers charging respectively
Mouth (801), (803) three liquid collection opening (802), liquid return hole holes；The end of the enzyme deactivation liquid delivery pipe (102) of enzymatic hydrolysis room (1)
End is connect with feed inlet (801)；The stirring motor (11) is screwed onto the bottom of extraction cell (1), the motor of stirring motor (11)
It is axial upper through in extraction cell inner cavity (806), stirring is connected on the motor shaft of stirring motor (11) and pitches (1101)；
The main body of the nut (9) is circular cylinder, and the bottom surface of circular cylinder is equipped with downwardly convex convex pipe (901), described convex
Pipe (901) is inserted into downwards in the liquid collection opening (802) of extraction cell (8), is machined with internal screw thread on the hole wall of the nut (9)
(902), on the external cylindrical surface of the annular body of the nut (9), it is processed into rough surface；
The lifting pipe (10) in nut (9), is machined with external screw thread on the external cylindrical surface of the lifting pipe (10) vertically
(1002), leadscrew-nut mechanism is constituted with nut (9)；On the external cylindrical surface of the lifting pipe (10), along lifting pipe (10)
Central axis offers two guide grooves (1001), and the guide groove (1001) covers the guide block in the liquid collecting hole (802) of extraction cell (8)
(803) on；
The separation chamber (12) is the body structure of top surface inclination, and the right side of separation chamber (12) is equipped with liquid suction pipe (1201),
The other end of the liquid suction pipe (1201) is inserted in downwards in lifting pipe (10)；The left side of the separation chamber (12) is equipped with back liquid
It manages (1202), the other end of the liquid back pipe (1202) is inserted in downwards in the liquid return hole (804) of extraction cell (8)；
Two inner cavities are divided in the separation chamber (12), left side is liquid collecting cavity (1204), and right side is distillation chamber (1203), the steaming
It evaporates chamber (1203) to be connected to the headspace of liquid collecting cavity (1204), shares the same sloped top face, and obliquely towards liquid collecting
Chamber (1204) inclination；The leading flank of the separation chamber (12) is equipped with separating pipe (1205), the other end of separating pipe (1205) to
Lower bending is protruded into oil storage tank (17)；Pipeline switch is housed, switch could convey liquid after opening on the separating pipe (1205)；
The bottom surface of the separation chamber (12) is equipped with separation chamber's stabilizer blade (1206), and separation chamber's stabilizer blade (1206) is welded on extraction cell (8)
Top surface；
The separation chamber heater (13) is screwed onto separation chamber (12) bottom surface, and separation chamber heater (13) is provided with resistance wire, leads to
It is maintained after electricity within the temperature range of 65 DEG C~70 DEG C；
The liquid suction pipe (1201) is provided with bracket (14), is bolted with drawing liquid motor (15), the drawing liquid on the bracket (14)
Flabellum (16) are connected on the motor shaft of motor (15)；Generated after the drawing liquid motor (15) starting, in liquid suction pipe (1201) by
Extraction cell (8) flows to the driving force of separation chamber (12)；
The buffer and protease of pH value 6.5 are preinstalled in enzymatic hydrolysis room (1), the proportionate relationship of protease and shrimp byproduct is
5g:1000g；The proportionate relationship of buffer and shrimp byproduct is 1g:8mL.
2. the enzymatic hydrolysis extraction and stripping apparatus of the shrimp byproduct according to claim 1 extracted for shrimp sauce, it is characterised in that：
The enzymatic hydrolysis chamber heater (3), waste port motor (4), stirring motor (11), drawing liquid motor (15), is divided delivery pipe motor (6)
Circuit control mode from chamber heater (13) is：If delivery pipe motor (6) symbol is M1, the symbol of waste port motor (4) is
M2, the symbol of stirring motor (11) are M3, and the symbol of the drawing liquid motor (15) in liquid suction pipe (1201) is M4, the company of main circuit
The mode of connecing is：
After successively concatenating fuse FU and normally opened relay switch KM on firewire, it is divided into seven branches：First branch successively according to
The normally closed time relay switch KT2 of secondary concatenation, normally opened time relay switch KT1, after digesting chamber heater (3), zero curve is connect；The
Two branches are successively sequentially connected in series normally closed time relay switch KT3, normally opened time relay switch KT2, microwave deactivating enzyme device
(202) after, zero curve is connect；Article 3 branch is successively sequentially connected in series normally closed time relay switch KT4, normally opened time relay switch
After KT3, motor M1, zero curve is connect；Article 4 branch is successively sequentially connected in series normally closed time relay switch KT5, normally opened time relay
After device switch KT4, motor M2, zero curve is connect；Article 5 branch be successively sequentially connected in series normally closed time relay switch KT6, it is normally opened when
Between after relay switch KT5, motor M3, connect zero curve；Article 6 branch be successively sequentially connected in series normally closed time relay switch KT7,
After normally opened time relay switch KT6, motor M4, zero curve is connect；Article 7 branch is sequentially connected in series normally closed time relay switch
After KT8, normally opened time relay switch KT7, separation chamber heater (13), zero curve is connect；
The connection type of its control circuit is：Drawn between fuse FU and normally opened relay switch KM on firewire, successively according to
Secondary concatenation fuse FU, normally closed time relay switch KT8, switch SB, relay coil KM, time relay coil are pressed
KT1, time relay coil KT2, time relay coil KT3, time relay coil KT4, time relay coil KT5,
After time relay coil KT6, time relay coil KT7, time relay coil KT8, zero curve is connect；Wherein press switch SB
Upper parallel connection normally opened relay switch KM；
If time relay coil KT1, time relay coil KT2, time relay coil KT3, time relay coil
KT4, time relay coil KT5, time relay coil KT6, time relay coil KT7, time relay coil KT8
The start-up study time is followed successively by t1, t2, t3, t4, t5, t6, t7, t8, then t1 < t2 < t3 < t4 < t5 < t6 < t7 < t8.
3. the enzymatic hydrolysis extraction and stripping apparatus of the shrimp byproduct according to claim 1 extracted for shrimp sauce, it is characterised in that：
Waste port barrier slides chamber and delivery pipe barrier slides are intracavitary is equipped with vertical guide pipe, the waste port baffle (5) and defeated
It send and offers vertical waste port baffle pilot hole (501) and delivery pipe baffle pilot hole (701) on pipe baffle (7) respectively, give up
Material mouth baffle pilot hole (501) and delivery pipe baffle pilot hole (701) are through on the indoor guide pipe of respective chamber, steady up and down to move
It is dynamic.
4. the enzymatic hydrolysis extraction and stripping apparatus of the shrimp byproduct according to claim 1 extracted for shrimp sauce, it is characterised in that：
The waste port (101) and enzyme deactivation liquid delivery pipe (102) are against the inner chamber bottom surface of enzymatic hydrolysis room (1).
5. the enzymatic hydrolysis extraction and stripping apparatus of the shrimp byproduct according to claim 1 extracted for shrimp sauce, it is characterised in that：
The material of the extraction cell (8) uses transparent material.
6. the enzymatic hydrolysis extraction and stripping apparatus of the shrimp byproduct according to claim 1 extracted for shrimp sauce, it is characterised in that：
The convex pipe (901) of the nut (9) occupies the top half space in the liquid collection opening (802) of extraction cell (8), the guide block
(803) on the inner wall in the lower half portion space of liquid collection opening (802).
7. the enzymatic hydrolysis extraction and stripping apparatus of the shrimp byproduct according to claim 1 extracted for shrimp sauce, it is characterised in that：
The liquid suction pipe (1201) is connected to the distillation chamber (1203) of separation chamber (12), and interface is located at distillation chamber (1203) intermediate altitude position
It sets.
8. the enzymatic hydrolysis extraction and stripping apparatus of the shrimp byproduct according to claim 1 extracted for shrimp sauce, it is characterised in that：
The liquid back pipe (1202) is connected to the liquid collecting cavity (1204) of separation chamber (12), and interface is located at liquid collecting cavity (1204) bottom surface.
9. the enzymatic hydrolysis extraction and stripping apparatus of the shrimp byproduct according to claim 1 extracted for shrimp sauce, it is characterised in that：
The separating pipe (1205) is connected to the distillation chamber (1203) of separation chamber (12), and interface is against distillation chamber (1203) bottom surface.
10. the enzymatic hydrolysis extraction and stripping apparatus of the shrimp byproduct according to claim 1 extracted for shrimp sauce, feature exist
In：The junction of enzymatic hydrolysis room (1) and enzyme deactivation liquid delivery pipe (102) is equipped with filter screen, and shrimp byproduct is prevented to enter enzyme deactivation liquid
In delivery pipe (102).
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|---|---|---|---|
| CN201810853632.0A CN108893187A (en) | 2018-07-30 | 2018-07-30 | A kind of enzymatic hydrolysis extraction and stripping apparatus of the shrimp byproduct extracted for shrimp sauce |
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Cited By (1)
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| CN111920749A (en) * | 2020-08-31 | 2020-11-13 | 滕明军 | Face essence containing quinophthalol and preparation method thereof |
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