CN108878151B - 700-750V aluminum electrolytic capacitor electrolyte - Google Patents

700-750V aluminum electrolytic capacitor electrolyte Download PDF

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CN108878151B
CN108878151B CN201710319335.3A CN201710319335A CN108878151B CN 108878151 B CN108878151 B CN 108878151B CN 201710319335 A CN201710319335 A CN 201710319335A CN 108878151 B CN108878151 B CN 108878151B
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electrolyte
acid
solvent
solute
formula
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CN108878151A (en
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刘传松
杨涛
余意
何凤荣
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Dongguan Hec Capacitor Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/022Electrolytes; Absorbents
    • H01G9/035Liquid electrolytes, e.g. impregnating materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/26Esters containing oxygen in addition to the carboxy oxygen
    • C08F220/28Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/145Liquid electrolytic capacitors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/26Esters containing oxygen in addition to the carboxy oxygen
    • C08F220/28Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety
    • C08F220/281Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety and containing only one oxygen, e.g. furfuryl (meth)acrylate or 2-methoxyethyl (meth)acrylate

Abstract

The invention provides a 700-750V working electrolyte for an aluminum electrolytic capacitor, which comprises the following components: the solvent comprises a solute, a main solvent, a secondary solvent and an additive, wherein the solute is an ammonium salt of a high molecular polymer shown in a formula (I), and the molecular weight distribution range of the solute is 20000-100000. The electrolyte composed of the ammonium salt of the high molecular polymer shown in the formula (I) as the solute can obviously improve the sparking voltage of the capacitor, the obtained capacitor has good conductivity, the capacity change rate, Tan delta, leakage current and appearance change are less after high-temperature long-time test, the high-temperature stability is better, and the use requirement of the 700-750V ultrahigh-voltage aluminum electrolytic capacitor can be met.

Description

700-750V aluminum electrolytic capacitor electrolyte
Technical Field
The invention relates to the technical field of electrolyte for aluminum electrolytic capacitors, in particular to the technical field of electrolyte for ultrahigh-voltage aluminum electrolytic capacitors, and particularly relates to 700-750V electrolyte for aluminum electrolytic capacitors.
Background
The aluminum electrolytic capacitor has wide application in the fields of filtering, bypass, coupling, resonance, phase shift, energy storage and the like. With the high-speed development of the integration and high-speed processing technology of electronic components, aluminum electrolytic capacitors with the advantages of high voltage resistance, high temperature resistance, long service life, high-frequency ripple current resistance, low impedance, low leakage current and the like are the current development trend.
In an aluminum electrolytic capacitor, an electrolyte has an extremely important influence on the high-temperature life, withstand voltage, impedance, loss factor and other properties of the capacitor. The electrolyte is mainly composed of solute, solvent and additive. Among them, the high temperature performance and sparking voltage of the solute directly affect the high temperature life and withstand voltage of the capacitor. From the initial development of preparing electrolyte by using inorganic acid such as boric acid or ammonium borate and ammonium salt thereof as main solute to the preparation of electrolyte by using linear carboxylic acid and ammonium salt thereof as main solute, the flash voltage of the capacitor is increased with the increase of the number of carbon atoms, but the solubility of the solute is reduced, the conductivity of the electrolyte is also reduced, and the capacitor prepared by using the electrolyte is difficult to meet the requirement of low loss. Meanwhile, in the use process, phenomena such as liquid leakage, corrosion and combustion are easy to occur, chemical reaction of solute occurs at high temperature, and the phenomena cannot meet the requirements of high temperature resistance and long service life of the capacitor and are gradually eliminated. In recent years, the branched carboxylate has higher dissolving capacity and stronger chemical repair capacity compared with the straight-chain carboxylate due to the steric hindrance of a side chain group and the polarization of an alkoxy group, so that the aluminum electrolytic capacitor has the advantages of low effective impedance, large ripple current resistance and the like, and is widely applied.
In order to obtain a high sparking voltage, an extra-high voltage aluminum electrolytic capacitor used at present generally needs to be added with a sparking voltage raising agent such as one or more of polyethylene glycol, ammonium polyacrylate, polyvinyl alcohol phosphate, nano inorganic oxide particles and polyethylene oxide propylene oxide ether besides depending on the performance of a main solute of the electrolyte, and the conductivity of the electrolyte cannot be increased due to non-conductivity of the extra-high voltage aluminum electrolytic capacitor. Meanwhile, as the service life is prolonged, the components of the electrolyte can be chemically changed, so that the moisture content is increased, the conductivity is reduced, the sparking voltage is reduced, the change rate of the loss factor DF of the capacitor is increased, and the like. Since the sparking voltage of the electrolyte is reduced, the electrode foil is easy to strike sparks under high-temperature load, and the oxide film is damaged to cause anode corrosion. As the related parameters of the capacitor deteriorate sharply, eventually causing the capacitor to fail, the reliability of the capacitor cannot adapt to the development trend of the capacitor in the future. At present, in order to meet the requirements of novel equipment, aluminum electrolytic capacitors with working voltage of more than 700V need to be developed to reduce the number of series connection, and meanwhile, more expensive film capacitors can be obtained in some fields to meet the requirements of the market and the novel equipment, while domestic capacitors with voltage of more than 500V are still in an immature stage, and particularly, corresponding high-stability electrolyte needs to be developed firstly when products with working voltage of more than 700V are developed.
Disclosure of Invention
In order to solve the above problems, the present invention provides an electrolyte for 700-750V aluminum electrolytic capacitors, comprising: solute, main solvent, auxiliary solvent and additive, wherein the solute is ammonium salt of high molecular polymer shown in formula (I),
Figure BDA0001289346790000021
the molecular weight distribution range of the high molecular polymer in the formula (I) is 20000-100000.
In some embodiments, the electrolyte comprises the following components in percentage by mass:
Figure BDA0001289346790000022
wherein the sum of the content percentages of all the components is equal to 100 percent.
In some embodiments, the primary solvent is selected from one or more of glycerol, diethylene glycol, triethylene glycol, 2-methylpropanediol, and erythritol.
In some embodiments, the secondary solvent is selected from one or more of ethylene glycol, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, diethylene glycol monobutyl ether.
In some embodiments, the additives include a hydrogen scavenger, a stabilizer, a flash voltage booster, and a hydration inhibitor; the hydrogen eliminating agent is selected from one or more of paranitrobenzyl alcohol, paranitrobenzoic acid, paranitrophenol, m-nitroacetophenone, resorcinol, hydroquinone or o-nitroanisole; the stabilizer is selected from one or more of mannitol, sorbitol, diammonium phosphate, phytic acid, diethyl phosphate, monobutyl phosphate, polyphosphoric acid, citronellol or ammonium polyphosphate salt; the waterproof additive is selected from one or more of phosphoric acid, ammonium phosphate salt, hypophosphorous acid and ammonium salt thereof, and silicic acid compound or aluminum salt thereof; the flash fire voltage raising agent is selected from one or more of polyethylene glycol 400-20000, polypropylene glycol, polymerized fatty acid ammonium and nano inorganic oxide.
In some embodiments, the electrolyte consists of the following raw materials in percentage by mass:
Figure BDA0001289346790000023
in some embodiments, the electrolyte consists of the following raw materials in percentage by mass:
Figure BDA0001289346790000024
in some embodiments, the electrolyte consists of the following raw materials in percentage by mass:
Figure BDA0001289346790000025
Figure BDA0001289346790000031
in some embodiments, the electrolyte consists of the following raw materials in percentage by mass:
Figure BDA0001289346790000032
the technical scheme of the invention also discloses a method for synthesizing the high molecular polymer shown in the formula (I), which comprises the following steps:
1) adding butyl acrylate, hydroxyethyl acrylate, sorbic acid, acrylic acid, an initiator and a solvent into a reaction kettle;
2) stirring at room temperature for 0.5-1 h, heating to 75-90 ℃, and continuing to react for 10-48 h;
3) and (3) dropwise adding water with the same volume into the reaction kettle, continuously stirring for 2-4 h, filtering, washing a filter cake with water, and drying to obtain the high-molecular polymer shown in the formula (I).
In some embodiments, the initiator is selected from one of benzoyl peroxide, azobisisobutyronitrile, azobisisoheptonitrile, and dimethyl azobisisobutyrate; preferably, the initiator is benzoyl peroxide.
In some embodiments, the solvent is selected from one of tetrahydrofuran, ethyl acetate, N-dimethylformamide, and anhydrous methanol; preferably, the solvent is N, N-dimethylformamide.
In some embodiments, the molar ratio of butyl acrylate, hydroxyethyl acrylate, sorbic acid, and acrylic acid is from 1:1 to 1.5:0.7 to 1.1:0.4 to 0.9.
Compared with the prior art, the invention has the following technical effects:
the electrolyte of the electrolytic capacitor with the ammonium salt of the high molecular polymer shown in the formula (I) as the solute can obviously improve the sparking voltage of the capacitor, the conductivity of the obtained capacitor is good, and the capacity change rate, Tan delta, leakage current and appearance change of the prepared capacitor are less after high-temperature long-time test, so that the capacitor has good large ripple current resistance and can meet the use requirement of an ultrahigh-voltage aluminum electrolytic capacitor of 700-750V or more.
Definition of terms
The invention is intended to cover alternatives, modifications and equivalents, which may be included within the scope of the invention as defined by the appended claims. Those skilled in the art will recognize that many methods and materials similar or equivalent to those described herein can be used in the practice of the present invention. The present invention is in no way limited to the methods and materials described herein. In the event that one or more of the incorporated documents, patents, and similar materials differ or contradict this application (including but not limited to defined terminology, application of terminology, described techniques, and the like), this application controls.
It will be further appreciated that certain features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable subcombination.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. All patents and publications referred to herein are incorporated by reference in their entirety.
The following definitions, as used herein, should be applied unless otherwise indicated. For the purposes of the present invention, the chemical elements are in accordance with the CAS version of the periodic Table of elements, and the 75 th version of the handbook of chemistry and Physics, 1994. In addition, general principles of Organic Chemistry can be referred to as described in "Organic Chemistry", Thomas Sorrell, University Science Books, Sausaltito: 1999, and "March's Advanced Organic Chemistry" by Michael B.Smith and Jerry March, John Wiley & Sons, New York:2007, the entire contents of which are incorporated herein by reference.
The term "comprising" or "comprises" is open-ended, i.e. comprising what is specified in the present invention, but not excluding other aspects.
The term "room temperature" means a temperature range of 25. + -. 5 ℃.
Unless expressly stated to the contrary, the temperatures recited herein are ranges of values. For example, "80 ℃ high temperature" means that the temperature is in the range of 80 ℃. + -. 5 ℃.
Detailed Description
The following are preferred embodiments of the present invention, and the present invention is not limited to the following preferred embodiments. It should be noted that various changes and modifications based on the inventive concept herein will occur to those skilled in the art and are intended to be included within the scope of the present invention.
Synthesis of ammonium salt of high molecular polymer of formula (I)
(1) To a 1000mL round bottom flask was added butyl acrylate (12.82g), hydroxyethyl acrylate (13.93g), sorbic acid (8.9g), acrylic acid (3.6g), while azobisisobutyronitrile (0.5g) was added, as a solvent, tetrahydrofuran (200 mL);
(2) stirring for 30min at room temperature, uniformly dissolving, heating to 80 ℃, and reacting for 24 h;
(3) after the reaction is finished, adding water with the same volume into the reaction kettle, continuously stirring for 5 hours, filtering, washing a filter cake with pure water, and drying to obtain the high molecular polymer (29.95g) with the formula (I), wherein the yield is 76.3%;
(4) preparing the dried high molecular polymer of the formula (I) into a 20% glycol solution, and introducing ammonia to form a salt;
the electrolyte compositions of the comparative examples and the inventive examples are shown in table 1.
TABLE 1 electrolyte formulations for comparative and example
Figure BDA0001289346790000041
Figure BDA0001289346790000051
Figure BDA0001289346790000061
The capacitor obtained from the above electrolyte was tested, and the initial values are shown in table 2.
TABLE 2 initial test values
Conductivity (30 ℃, ms/cm) Sparking voltage (V)
Example 1 0.48 703
Comparative example 1 0.45 674
Example 2 0.45 724
Comparative example 2 0.41 711
Example 3 0.57 702
Comparative example 3 0.55 691
Example 4 0.43 732
Comparative example 4 0.40 714
The electrolytic capacitors obtained from the electrolytes of the examples and comparative examples of the present invention were stored at a high temperature of 105 ℃ and the changes in capacity, leakage current, etc. are shown in Table 3.
TABLE 3 high temperature storage parameters
Figure BDA0001289346790000071
As can be seen from the changes of the performance parameters of the capacitors in tables 2 and 3, the electrolytic capacitor obtained by using the working electrolyte of the ammonium salt system of the high molecular polymer shown in the formula (I) as the solute has higher sparking voltage (more than or equal to 702V), better conductivity than the comparative example, less changes of capacity change rate, Tan delta, leakage current and appearance and better high-temperature stability after being tested at high temperature for a long time.
In conclusion, the electrolyte for the ultrahigh-voltage aluminum electrolytic capacitor taking the high molecular polymer as the main solute can remarkably improve the relevant performance of the capacitor and meet the use requirement of the ultrahigh-voltage aluminum electrolytic capacitor of 700-750V.

Claims (9)

1. An electrolyte for 700-750V aluminum electrolytic capacitors, comprising: solute, main solvent, auxiliary solvent and additive, wherein the solute is ammonium salt of high molecular polymer shown in formula (I),
Figure 136131DEST_PATH_IMAGE001
(I),
the molecular weight distribution range is 20000-100000.
The mass percentages of the solute, the main solvent, the auxiliary solvent and the additive are as follows:
40% -70% of a main solvent;
5% -25% of solute;
15% -45% of a secondary solvent;
1% -10% of an additive;
wherein the sum of the content percentages of all the components is equal to 100 percent.
2. The electrolyte of claim 1, wherein the main solvent is selected from one or more of glycerol, diethylene glycol, triethylene glycol, 2-methylpropanediol, and erythritol; the auxiliary solvent is one or more selected from ethylene glycol, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether and diethylene glycol monobutyl ether.
3. The electrolyte of claim 1, wherein the additives include a hydrogen scavenger, a stabilizer, a sparking voltage enhancer, and a hydration-resistant additive; the hydrogen eliminating agent is selected from one or more of paranitrobenzyl alcohol, paranitrobenzoic acid, paranitrophenol, m-nitroacetophenone, resorcinol, hydroquinone or o-nitroanisole; the stabilizer is selected from one or more of mannitol, sorbitol, diammonium phosphate, phytic acid, diethyl phosphate, monobutyl phosphate, polyphosphoric acid, citronellol or ammonium polyphosphate salt; the waterproof additive is selected from one or more of phosphoric acid, ammonium phosphate salt, hypophosphorous acid or ammonium salt thereof, and silicic acid or aluminum salt thereof; the flash fire voltage raising agent is selected from one or more of polyethylene glycol 400-20000, polypropylene glycol, polymerized fatty acid ammonium and nano inorganic oxide.
4. The electrolyte according to claim 1, wherein the electrolyte comprises the following components in percentage by mass:
48.9 percent of diethylene glycol;
35% of ethylene glycol;
0.1% of diethyl phosphate;
15% of high molecular polymer ammonium salt shown in the formula (I);
1 percent of p-nitrobenzyl alcohol.
5. The electrolyte according to claim 1, wherein the electrolyte comprises the following components in percentage by mass:
63.9 percent of diethylene glycol;
ethylene glycol monobutyl ether 20 percent;
0.1 percent of phosphoric acid monobutyl ester;
15% of high molecular polymer ammonium salt shown in the formula (I);
1 percent of p-nitrobenzyl alcohol.
6. The electrolyte according to claim 1, wherein the electrolyte comprises the following components in percentage by mass:
48% of 2-methyl propylene glycol;
34% of ethylene glycol;
2% of citronellol;
15% of high molecular polymer ammonium salt shown in the formula (I);
1% of o-nitroanisole.
7. The electrolyte of claim 1, wherein the method for synthesizing the high molecular weight polymer of formula (I) comprises:
1) adding butyl acrylate, hydroxyethyl acrylate, sorbic acid, acrylic acid, an initiator and a solvent into a reaction kettle;
2) stirring at room temperature for 0.5-1 h, heating to 75-90 ℃, and continuing to react for 10-48 h;
3) dropwise adding water with the same volume into the reaction kettle, continuously stirring for 2-4 h, filtering, washing a filter cake with water, and drying to obtain the high molecular polymer shown in the formula (I);
wherein the initiator is selected from one of benzoyl peroxide, azobisisobutyronitrile, azobisisoheptonitrile and dimethyl azobisisobutyrate;
the solvent is one selected from tetrahydrofuran, ethyl acetate, N-dimethylformamide and anhydrous methanol.
8. The electrolyte of claim 7, wherein the molar ratio of butyl acrylate, hydroxyethyl acrylate, sorbic acid, and acrylic acid is 1:1-1.5:0.7-1.1: 0.4-0.9.
9. An aluminum electrolytic capacitor produced by using the electrolyte according to any one of claims 1 to 8.
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WO2020129557A1 (en) * 2018-12-17 2020-06-25 パナソニックIpマネジメント株式会社 Electrolytic water dispersing device, and blowing device
CN110931256A (en) * 2019-11-29 2020-03-27 南通瑞达电子材料有限公司 Electrolyte for high-voltage-resistant aluminum electrolytic capacitor and preparation method thereof
CN112837940B (en) * 2020-10-21 2023-02-21 东莞冠坤电子有限公司 Conductive polymer mixed electrolytic capacitor

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WO2005027144A1 (en) * 2003-09-12 2005-03-24 Nippon Soda Co., Ltd. Composition for polymer solid electrolyte, polymer solid electrolyte, polymer, polymer solid electrolyte battery, ion-conductive membrane, copolymer and process for producing the copolymer
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