CN105931844A - Medium-and-high-voltage aluminum electrolytic capacitor highly branched electrolyte and production method thereof - Google Patents

Medium-and-high-voltage aluminum electrolytic capacitor highly branched electrolyte and production method thereof Download PDF

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Publication number
CN105931844A
CN105931844A CN201610253257.7A CN201610253257A CN105931844A CN 105931844 A CN105931844 A CN 105931844A CN 201610253257 A CN201610253257 A CN 201610253257A CN 105931844 A CN105931844 A CN 105931844A
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highly branched
branched chain
electrolyte
medium
electrolytic capacitor
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CN201610253257.7A
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CN105931844B (en
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彭帅凡
冯耀邦
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Yiyang Anxing Electronics Co Ltd
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Yiyang Anxing Electronics Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/022Electrolytes; Absorbents
    • H01G9/035Liquid electrolytes, e.g. impregnating materials

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electric Double-Layer Capacitors Or The Like (AREA)

Abstract

The invention provides medium-and-high-voltage aluminum electrolytic capacitor highly branched electrolyte comprising 10-40 parts of highly branched ammonium salt carrying alkyl and alkoxy, 10-80 parts of glycol and 1-5 parts of water. According to the medium-and-high-voltage aluminum electrolytic capacitor highly branched electrolyte, the alkyl and the alkoxy are introduced in the aspect of structure, and the solubility of long-chain polybasic carboxylic acid in the glycol is increased due to the space steric effect of the groups on the side chain and the polarization effect of the alkoxy groups so that esterification can be prevented and the high temperature performance can be improved, and electric conductivity is not reduced.

Description

A kind of medium-high voltage aluminum electrolytic capacitor highly branched chain electrolyte and production method thereof
Technical field
The present invention relates to a kind of electrolyte, particularly relate to a kind of medium-high voltage aluminum electrolytic capacitor highly branched chain electrolyte and life thereof Product method.
Background technology
Capacitor is to use the widest, consumption maximum, and the electronic component do not replaced.It is total that its yield accounts for electronic devices and components The 40% of amount, and aluminium electrolutic capacitor accounts for three major types capacitor (electrolysis condenser, ceramic capacitor, organic film condenser) About the 36.8% of yield.
At present, China has become the major country of production of global aluminum electrolysis condenser.According to the data of IT information center, 2004 Year, the yield of China's Aluminum electrolysis condenser reaches 70,000,000,000, accounts for the 40% of whole world like product, and sales volume is more than 10,000,000,000 yuan of people People's coin.Along with household electrical appliance and transformator, automotive electronics such as the audio-visual products such as PC product, television set, DVD, washing machine, electricity-saving lamps The fast development of product etc., the market demand of aluminium electrolutic capacitor is by be not less than the speed increment of 5%.
The outstanding feature of aluminium electrolutic capacitor is:
(1) capacitance per unit volume amount is big, is several times to tens times of other capacitor.
(2) rated capacity is big, owing to using winding-structure, it is easy to extended volume, therefore can accomplish several easily The rated capacitance of hundred the most thousand of microfarads.
(3) there is self-healing action, owing to there is electrolyte at capacitor internal, at work on capacitor anode aluminium foil Once there is local damage in electrolyte, the OH in electrolyte- Radical ion can arrive rapidly, by damage location under the effect of electric field The oxide-film reparation blocked and will destroy, makes capacitor recover normal.
(4) working field strength is high, due to anode oxide film in forming process every volt grow about 1.4nm, i.e. anode Electric field intensity during oxide growth is about 7 × 107V/cm, the electric field intensity under its duty is about 5 × 107V/cm, this Value is far longer than the working field strength of ceramic capacitor and thin film capacitor.
(5) price advantage, manufactures the advantage of lower cost of aluminium electrolutic capacitor, the especially manufacturing cost ratio of unit capacity Other type of capacitor has overwhelming dominance.
Just because of above-mentioned advantage, aluminium electrolutic capacitor has obtained extremely being widely applied and developing.Although developing Cheng Zhong, aluminium electrolutic capacitor runs into from integrated circuit, the improvement of circuitry and answers at high pressure, high frequency, long-life, low capacity Phase with other capacitor in field (such as multilayer monolith ceramic capacitor, metallic film capacitor, tantalum electrolytic capacitor etc.) Mutually infiltration and challenge, but due to the advantage of aluminium electrolutic capacitor capacity price ratio, and continuous along with aluminium electrolutic capacitor self Improving and perfect, the application of miniaturization, chip type and mesohigh Large Copacity aluminium electrolutic capacitor is constantly widened, especially Coming into operation and the development of all kinds of power supply of electric carrier, aluminium electrolutic capacitor not only will not atrophy, also can have more Strong vitality and broader development space.
Although domestic capacitor production scale is very big, but high-performance, the middle and high jewelling of the most high temperature resistant (160 DEG C) Electrolysis condenser still needs to import.Aluminium electrolutic capacitor such as overwhelming majority production outlet electricity-saving lamp industry all uses Japan, Korea Spro The imported products such as state.
The main cause that domestic aluminium electrolutic capacitor performance is the highest, except manufacturing technology level, anode aluminium foil quality etc. are former Because of outward, the electrolyte property in capacitor is an important restriction factor.
Electrolyte in electrolysis condenser is most important on the impact of capacitor performance.Which determine the work temperature of capacitor Degree characteristic, pressure scope and resistance to ripple current size, and capacitor life-span.
The ripple current ability of bearing that importer's inner capacitor product is shown abroad now is low, fissipation factor capacity The shortcomings such as in use change is fast and the life-span is short, mainly due to the impact of electrolyte so that now in production high request, During high-voltage electrolysis capacitor, the imported product of Japan, Korea S can only be used.
Summary of the invention
The technical problem to be solved in the present invention is to overcome the deficiencies in the prior art, it is provided that a kind of height high temperature resistant, high pressure resistant, resistance to The medium-high voltage aluminum electrolytic capacitor highly branched chain electrolyte of ripple current and life-span length and production method thereof.
For solving above-mentioned technical problem, the technical scheme that the present invention proposes is: a kind of medium-high voltage aluminum electrolytic capacitor is branched Chain electrolyte, including 10-40 part with highly branched chain ammonium salt, 10-80 part ethylene glycol and the water of 1-5 part of alkyl and alkoxyl.
Above-mentioned medium-high voltage aluminum electrolytic capacitor highly branched chain electrolyte, it is preferred that described highly branched chain ammonium salt includes highly branched chain Dicarboxylic acids ammonium, the tricarboxylic acid ammonium of highly branched chain, the quaternary carboxylic acid ammonium of highly branched chain and the hexabasic carboxylic acid ammonium of highly branched chain, and it Side chain on have alkyl or alkoxyl, the carbon number between two carboxyls equal to or more than 18.
Above-mentioned medium-high voltage aluminum electrolytic capacitor highly branched chain method for producing electrolyte, comprises the following steps: 1) with side chain The synthesis of polybasic ester, make raw material reaction with .DELTA.3-2-butenone and alkyl pentenoate, with inorganic acid as catalyst, at organic solvent In medium, addition Fenton reagent, as radical reaction initiator, is reacted 2 hours under conditions of-10-10 DEG C, is obtained many The multi-carboxylate of side chain;
2) formation of highly branched chain polyprotic acid, is hydrolyzed the multi-carboxylate obtained in step 1) and obtains highly branched chain polyprotic acid.
3) preparation of electrolyte, by step 2) in the polybasic carboxylic acid that obtains be dissolved in ethylene glycol, logical ammonia regulation pH exists Between 6-8, obtain the ethylene glycol solution i.e. electrolyte of polybasic carboxylic acid ammonium salt.
Above-mentioned medium-high voltage aluminum electrolytic capacitor highly branched chain method for producing electrolyte, it is preferred that in step 2) middle addition Fenton reagent is as phase transfer catalyst.
Above-mentioned medium-high voltage aluminum electrolytic capacitor highly branched chain method for producing electrolyte, it is preferred that be slowly introducing in step 3) Ammonia, and it is passed through the 10%-20% that amount is gross mass of ammonia.
Above-mentioned medium-high voltage aluminum electrolytic capacitor highly branched chain method for producing electrolyte, it is preferred that the mineral acid in step 1) Including sulphuric acid, phosphoric acid and Fluohydric acid..
Compared with prior art, it is an advantage of the current invention that: 1, the medium-high voltage aluminum electrolytic capacitor highly branched chain electricity of the present invention Solve liquid, structurally introduce alkyl and alkoxyl, due to the sterically hindered effect of group and the polarization of alkoxy grp on side chain Effect, makes long-chain polybasic carboxylic acid dissolubility in ethylene glycol increase, stops esterification thus improve high-temperature behavior, but electrical conductivity is also Do not decline;2, utilizing the feature of reaction system, control reaction condition and can get the polybasic carboxylic acid of different structure, its ratio adjusts, Reacting substance chain length is different, it is possible to the side chain alkoxy grp in regulation and control polybasic carboxylic acid number.3, it is directly synthesized required Chain Diversity carboxylic acid and salt thereof, utilize the synergism of " mixture ", both need not the separation of " mixture ", and can substantially carry again The heatproof of high capacitance, the electrical property such as pressure, this process route has not yet to see report.Product yield is not less than 90%.4, utilize Process characteristic, can obviously reduce production cost.5, product structure and polybasic carboxylic acid composition can be regulated and controled by the change of technological parameter Ratio, the tandem product meeting different performance requirement can be formed.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme of the embodiment of the present invention, required use in embodiment being described below Accompanying drawing be briefly described, it should be apparent that, below describe in accompanying drawing be only some embodiments of the present invention, for this From the point of view of the those of ordinary skill of field, on the premise of not paying creative work, it is also possible to obtain other according to these accompanying drawings Accompanying drawing.
Fig. 1 is the time m-voltage curve of the medium-high voltage aluminum electrolytic capacitor highly branched chain electrolyte obtained in embodiment 1.
Detailed description of the invention
For the ease of understanding the present invention, below in conjunction with preferred embodiment, the present invention is made more comprehensively, describes meticulously, But protection scope of the present invention is not limited to embodiment in detail below.
It should be strongly noted that when a certain element be described as " be fixed on, be fixed in, be connected to or be communicated in " another Time on element, it can be directly the most fixing, affixed, connect or connect on another element, it is also possible to be by connecting in the middle of other Fitting indirectly fixing, affixed, connect or connect on another element.
Unless otherwise defined, the implication that all technical term used hereinafter is generally understood that with those skilled in the art Identical.Technical term used herein is intended merely to describe the purpose of specific embodiment, is not intended to limit the present invention Protection domain.
Embodiment 1
A kind of medium-high voltage aluminum electrolytic capacitor highly branched chain electrolyte as shown in Figure 1, including 10 parts with alkyl and alkoxyl Highly branched chain ammonium salt, 80 parts of ethylene glycol and the water of 3 parts.
In the present embodiment, highly branched chain ammonium salt includes the dicarboxylic acids ammonium of highly branched chain, the tricarboxylic acid ammonium of highly branched chain, highly branched chain Quaternary carboxylic acid ammonium and the hexabasic carboxylic acid ammonium of highly branched chain, and have alkyl or alkoxyl on their side chain, between two carboxyls Carbon number equal to or more than 18.
In the present embodiment, medium-high voltage aluminum electrolytic capacitor highly branched chain method for producing electrolyte, comprise the following steps: 1) with The synthesis of the polybasic ester of side chain, makees raw material reaction with .DELTA.3-2-butenone and alkyl pentenoate, with inorganic acid as catalyst, organic In solvent medium, addition Fenton reagent, as radical reaction initiator, is reacted 2 hours under conditions of 10 DEG C, is obtained many The multi-carboxylate of side chain;
2) formation of highly branched chain polyprotic acid, is hydrolyzed the multi-carboxylate obtained in step 1) and obtains highly branched chain polyprotic acid.
3) preparation of electrolyte, by step 2) in the polybasic carboxylic acid that obtains be dissolved in ethylene glycol, logical ammonia regulation pH exists Between 6-8, obtain the ethylene glycol solution i.e. electrolyte of polybasic carboxylic acid ammonium salt.
In the present embodiment, in step 2) in add Fenton reagent as phase transfer catalyst.
In the present embodiment, step 3) is slowly introducing ammonia, and is passed through amount is gross mass the 10% of ammonia.
In the present embodiment, the mineral acid in step 1) is any one of sulphuric acid, phosphoric acid and Fluohydric acid..

Claims (6)

1. a medium-high voltage aluminum electrolytic capacitor highly branched chain electrolyte, it is characterised in that: include that 10-40 part is with alkyl and alcoxyl The highly branched chain ammonium salt of base, 10-80 part ethylene glycol and the water of 1-5 part.
Medium-high voltage aluminum electrolytic capacitor highly branched chain electrolyte the most according to claim 1, it is characterised in that: described highly branched chain Ammonium salt includes the dicarboxylic acids ammonium of highly branched chain, the tricarboxylic acid ammonium of highly branched chain, the quaternary carboxylic acid ammonium of highly branched chain and the six of highly branched chain Having alkyl or alkoxyl on unit carboxylic acid ammonium, and their side chain, the carbon number between two carboxyls equals to or more than 18.
3. a medium-high voltage aluminum electrolytic capacitor highly branched chain method for producing electrolyte as claimed in claim 1 or 2, its feature exists In, comprise the following steps: 1) with the synthesis of polybasic ester of side chain, make raw material reaction with .DELTA.3-2-butenone and alkyl pentenoate, With inorganic acid as catalyst, in organic solvent medium, addition Fenton reagent is as radical reaction initiator, at-10-10 React 2 hours under conditions of DEG C, obtain the multi-carboxylate of highly branched chain;
2) formation of highly branched chain polyprotic acid, is hydrolyzed the multi-carboxylate obtained in step 1) and obtains highly branched chain polyprotic acid;
3) preparation of electrolyte, by step 2) in the polybasic carboxylic acid that obtains be dissolved in ethylene glycol, logical ammonia regulation pH 6-8 it Between, obtain the ethylene glycol solution i.e. electrolyte of polybasic carboxylic acid ammonium salt.
Medium-high voltage aluminum electrolytic capacitor highly branched chain method for producing electrolyte the most according to claim 3, it is characterised in that: Step 2) in add Fenton reagent as phase transfer catalyst.
Medium-high voltage aluminum electrolytic capacitor highly branched chain method for producing electrolyte the most according to claim 3, it is characterised in that: step Rapid 3) it is slowly introducing ammonia in, and is passed through the 10%-20% that amount is gross mass of ammonia.
Medium-high voltage aluminum electrolytic capacitor highly branched chain method for producing electrolyte the most according to claim 3, it is characterised in that: step Rapid 1) mineral acid in includes sulphuric acid, phosphoric acid and Fluohydric acid..
CN201610253257.7A 2016-04-22 2016-04-22 A kind of medium-high voltage aluminum electrolytic capacitor highly branched chain electrolyte and its production method Expired - Fee Related CN105931844B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108666138A (en) * 2017-03-29 2018-10-16 东莞东阳光科研发有限公司 A kind of 650-700V electrolyte for aluminum electrolytic capacitor
CN108878151A (en) * 2017-05-09 2018-11-23 东莞市东阳光电容器有限公司 A kind of 700-750V electrolyte for aluminum electrolytic capacitor

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1255714A (en) * 1998-11-26 2000-06-07 冈村制油株式会社 Long-chain diacid compsn. and electrolyte made therefrom
CN101206955A (en) * 2007-12-14 2008-06-25 广州市二轻工业科学技术研究所 Branched chain polybasic carboxylic acid ammonium salt mixture as well as preparation method and application thereof
JP2011219387A (en) * 2010-04-06 2011-11-04 Kaneka Corp Method for producing ionic liquid
CN102280252A (en) * 2011-05-31 2011-12-14 肇庆绿宝石电子有限公司 Method for reducing flow of leakage current of aluminum electrolytic capacitor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1255714A (en) * 1998-11-26 2000-06-07 冈村制油株式会社 Long-chain diacid compsn. and electrolyte made therefrom
CN101206955A (en) * 2007-12-14 2008-06-25 广州市二轻工业科学技术研究所 Branched chain polybasic carboxylic acid ammonium salt mixture as well as preparation method and application thereof
JP2011219387A (en) * 2010-04-06 2011-11-04 Kaneka Corp Method for producing ionic liquid
CN102280252A (en) * 2011-05-31 2011-12-14 肇庆绿宝石电子有限公司 Method for reducing flow of leakage current of aluminum electrolytic capacitor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108666138A (en) * 2017-03-29 2018-10-16 东莞东阳光科研发有限公司 A kind of 650-700V electrolyte for aluminum electrolytic capacitor
CN108666138B (en) * 2017-03-29 2020-12-29 东莞东阳光科研发有限公司 Electrolyte for 650-plus 700V aluminum electrolytic capacitor
CN108878151A (en) * 2017-05-09 2018-11-23 东莞市东阳光电容器有限公司 A kind of 700-750V electrolyte for aluminum electrolytic capacitor
CN108878151B (en) * 2017-05-09 2021-03-26 东莞市东阳光电容器有限公司 700-750V aluminum electrolytic capacitor electrolyte

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