CN108874230B - Processing method based on touch control film processing equipment capable of being pre-corrected - Google Patents
Processing method based on touch control film processing equipment capable of being pre-corrected Download PDFInfo
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- CN108874230B CN108874230B CN201810722844.5A CN201810722844A CN108874230B CN 108874230 B CN108874230 B CN 108874230B CN 201810722844 A CN201810722844 A CN 201810722844A CN 108874230 B CN108874230 B CN 108874230B
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/24—Gearing between driving motor and belt- or chain-engaging elements
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04103—Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
Abstract
The invention discloses a processing method based on a touch control film processing device capable of being pre-corrected, wherein the processing method is based on the touch control film processing device capable of being pre-corrected, the touch control film processing device capable of being pre-corrected comprises a rack, a working panel, an X-axis driving mechanism, a Y-axis driving mechanism and a Z-axis mechanism, when the Z-axis mechanism is in a testing state, a testing head is movably installed on the Z-axis mechanism, when the Z-axis mechanism is in a processing state, a printing spray head is movably installed on the Z-axis mechanism, an output shaft of an X-axis motor is connected with an X-axis driving wheel, the X-axis driving wheel is in transmission connection with an X-axis driven wheel through a belt, the other end of the X-axis driven wheel is connected with a second conveying wheel through a synchronous shaft, and the first conveying wheel is in transmission connection with a first supporting wheel through a first conveying belt. The invention can simultaneously realize two functions of horizontal correction and processing, can overcome the influence of the concave-convex of the processing panel on the processing process, ensures the processing precision and quality, and avoids the conditions of wire breakage and the like.
Description
Technical Field
The invention relates to a processing method based on pre-correctable touch film processing equipment, and belongs to the technical field of touch film processing.
Background
The demand for touch panels of future wearable devices, smart windows, smart homes and other products is developing towards large size, low price and flexibility, however, the traditional ITO film is brittle and not suitable for flexible application, and the essential problems of conductivity, light transmittance and the like on the flexible substrate are not easily overcome. Silver nanowire conductive films are attracting more and more attention due to the advantages of flexibility, low cost, low resistance and high light transmittance.
The nanometer touch control film is an induction film mainly used for packaging nanometer wires, integrates multiple functions of accurate induction positioning, flexibility, high transparency and the like, is used for accurate touch control positioning of a touch control screen of more than 10 inches, and is also applied to accurate interactive projection and security positioning. At present, the equipment that can independent complete large-scale production nanometer touch membrane still does not exist in the market, and its production still is in the lab scale stage, and its equipment and instruments are mostly experimental precision equipment, and the price is expensive, and manufacturing cost is high, and secondly, because the limitation of equipment, operating procedure is more complicated, and assembly line production is difficult, extravagant manpower and materials, and the yield is difficult to control.
Disclosure of Invention
The invention aims to provide a processing method based on touch film processing equipment capable of being pre-corrected, which can simultaneously realize two functions of horizontal correction and processing, overcome the influence of the concave-convex of a processing panel on the processing process, ensure the processing precision and quality and avoid the conditions of line breakage and the like.
In order to achieve the purpose, the invention adopts the technical scheme that: a processing method based on touch control film processing equipment capable of being pre-corrected is characterized in that the processing method is based on touch control film processing equipment capable of being pre-corrected, the touch control film processing equipment capable of being pre-corrected comprises a rack, a working panel, an X-axis driving mechanism, a Y-axis driving mechanism and a Z-axis mechanism, the working panel is horizontally installed on the rack, the X-axis driving mechanism is installed on the rack, the Y-axis driving mechanism is movably installed on the X-axis driving mechanism, the Z-axis mechanism is movably connected with the Y-axis driving mechanism through an installation plate, the Z-axis mechanism has a testing state and a processing state, when the Z-axis mechanism is in the testing state, a testing head is movably installed on the Z-axis mechanism, and when the Z-axis mechanism is in the processing state, a printing spray head is movably installed on the Z-axis mechanism;
the printing nozzle is cylindrical with a central through hole, the lower end of the cylindrical nozzle is conical, a needle tube is embedded into the central through hole of the printing nozzle and is tightly connected with the printing nozzle, the lower end of the needle tube extends out of the lower surface of the printing nozzle, and a through hole for a metal wire to pass through is formed in the center of the needle tube;
the X-axis driving mechanism further comprises a first transmission wheel, a first supporting wheel, a second transmission wheel, a second supporting wheel and an X-axis motor, wherein an output shaft of the X-axis motor is connected with an X-axis driving wheel, the X-axis driving wheel is in transmission connection with an X-axis driven wheel through a belt, one end of the X-axis driven wheel is connected with the first transmission wheel, the other end of the X-axis driven wheel is connected with the second transmission wheel through a synchronizing shaft, the first transmission wheel is in transmission connection with the first supporting wheel through a first transmission belt, and the second transmission wheel and the second supporting wheel are in transmission connection through a second transmission belt;
the upper-layer conveying belts of the first conveying belt and the second conveying belt are respectively and fixedly provided with an X-axis movable block, the Y-axis driving mechanism stretches over the first conveying belt and the second conveying belt, two ends of the Y-axis driving mechanism are respectively and fixedly connected with the X-axis movable blocks on the first conveying belt and the second conveying belt, tooth grooves corresponding to the tooth racks of the first conveying belt and the second conveying belt are uniformly formed in the upper surface of each X-axis movable block, and the tooth racks of the first conveying belt and the second conveying belt are respectively embedded into the tooth grooves of the X-axis movable blocks and are locked and fixed with the X-axis movable blocks through a plurality of pressing sheets;
a first slide rail and a second slide rail are respectively arranged below the X-axis movable blocks of the first conveyor belt and the second conveyor belt, a first slide block and a second slide block are respectively embedded on the first slide rail and the second slide rail, and the X-axis movable blocks are respectively fixedly connected with the first slide block and the second slide block;
the first conveying wheel and the second conveying wheel are respectively installed and fixed through a front wheel seat, the first supporting wheel and the second supporting wheel are respectively installed and fixed through a rear wheel seat, two opposite surfaces of the rear wheel seat are respectively provided with a strip-shaped hole, a rotating shaft penetrates through the centers of the first supporting wheel and the second supporting wheel, two ends of the rotating shaft are respectively embedded into the strip-shaped holes of the rear wheel seat, two ends of the rotating shaft are respectively provided with an installation hole, and a screw is respectively embedded into the rear wheel seat from a direction perpendicular to the rotating shaft and is in threaded connection with the installation hole of the rotating shaft;
the processing method based on the touch control film processing equipment capable of being pre-corrected comprises the following steps:
resetting a machining device, and placing the machining device in a test mode;
mounting the test head on the Z-axis mechanism, and adjusting the test head to enable the lower surface of the test head to be in contact with the upper surface of the working panel;
driving the Z-axis mechanism to move according to a set track through the X-axis driving mechanism and the Y-axis driving mechanism, and in the moving process, the test head is always kept in contact with the upper surface of the working panel under the action of the Z-axis mechanism and records Z-axis data at different X, Y positions;
step four, calculating the horizontal plane height data of the working panel through the X, Y and Z data recorded in the step three;
switching the processing device to a processing state and installing the printing nozzle on the Z-axis mechanism;
and step six, driving the Z-axis mechanism to move according to a track required by processing through the X-axis driving mechanism and the Y-axis driving mechanism, driving the printing nozzle to move up and down by the Z-axis mechanism according to the horizontal height data of the working panel obtained in the step four in the moving process, and connecting the metal wire in the printing nozzle with the base material arranged on the working panel.
The further improved scheme in the technical scheme is as follows:
1. in the above scheme, the Z-axis mechanism further includes a substrate, a movable plate, a motor, and a mounting base for mounting the test head or the print head, the movable plate is movably mounted on the substrate, the motor is fixedly connected with the substrate, a rotor portion of the motor is fixedly connected with the movable plate, the mounting base is fixedly mounted on the movable plate, and a set of measuring devices is correspondingly mounted on the substrate and the movable plate.
2. In the above scheme, the measuring device is a grating ruler, a reading head of the grating ruler is installed on the side surface of the substrate, the graduated scale of the grating ruler is installed on the movable plate, and the reading head and the graduated scale are arranged in a face-to-face manner.
3. In the above scheme, the motor is a voice coil linear motor.
4. In the scheme, the base plate is fixedly connected with the mounting plate through a vertical mounting plate, and a rib plate is connected between the side surface of the vertical mounting plate and the upper surface of the mounting plate.
5. In the above scheme, a charging barrel seat is arranged on the vertical mounting plate and above the substrate, and a charging barrel for storing metal wires is arranged on the charging barrel seat.
6. In the above scheme, the first conveyor belt and the second conveyor belt are arranged in parallel and are respectively positioned on two sides of the rack.
7. In the above scheme, the ratio of the diameter of the driven wheel of the X axis to the diameter of the first transmission wheel is 1: 2 to 5.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
1. the processing method based on the touch control film processing equipment capable of being pre-corrected can simultaneously realize two functions of horizontal correction and processing, firstly tests the working panel in a measurement mode and records the surface data of the panel, then switches to a processing state, drives the motor of the Z-axis mechanism to move up and down according to the surface data of the panel obtained in the test state, and ensures that the distance between the printing nozzle and the surface of the touch control film substrate keeps a constant standard value, thereby overcoming the influence of the concave-convex of the processing panel on the processing process, ensuring the processing precision and quality, and avoiding the conditions of line breakage and the like; secondly, the printing nozzle of the processing equipment is cylindrical with a central through hole, the lower end of the cylindrical nozzle is conical, a needle tube is embedded into the central through hole of the printing nozzle and is tightly connected with the printing nozzle, the lower end of the needle tube extends out of the lower surface of the printing nozzle, a through hole for a metal wire to pass through is formed in the center of the needle tube, the needle tube is arranged, the metal wire for processing firstly passes through the needle tube and then is gradually printed on a touch film base material to be processed, limitation is provided for the metal wire of the nanometer level, the metal wire is kept in a vertical state to be in contact with the base material of the touch film, and the processing precision and quality of the touch film are guaranteed.
2. The invention relates to a touch control film processing device capable of being pre-corrected, wherein an X-axis driving mechanism of the processing device further comprises a first transmission wheel, a first supporting wheel, a second transmission wheel, a second supporting wheel and an X-axis motor, an output shaft of the X-axis motor is connected with an X-axis driving wheel, the X-axis driving wheel is in transmission connection with an X-axis driven wheel through a belt, one end of the X-axis driven wheel is connected with the first transmission wheel, the other end of the X-axis driven wheel is connected with the second transmission wheel through a synchronous shaft, the first transmission wheel is in transmission connection with the first supporting wheel through the first transmission belt, the second transmission wheel and the second supporting wheel are in transmission connection through the second transmission belt, the synchronous shaft is arranged, firstly, the motor can simultaneously drive the two transmission belts to move, secondly, the synchronism of the two transmission belts can be ensured, and therefore, the Y-axis driving mechanism is always kept orthogonal to the X-axis direction in the moving process, ensuring the precision of the movement track of the printing nozzle; secondly, an X-axis movable block is respectively and fixedly arranged on the upper layer conveying belt of a first conveying belt and a second conveying belt of the processing equipment, a Y-axis driving mechanism stretches over the first conveying belt and the second conveying belt, two ends of the Y-axis driving mechanism are respectively and fixedly connected with the X-axis movable blocks on the first conveying belt and the second conveying belt, tooth grooves corresponding to the tooth racks of the first conveying belt and the second conveying belt are uniformly arranged on the upper surface of the X-axis movable block, the tooth racks of the first conveying belt and the second conveying belt are respectively embedded into the tooth grooves of the X-axis movable block and are locked and fixed with the X-axis movable block through a plurality of pressing sheets, the movable block is tightly locked with the conveying belts through the arrangement of the pressing sheets, so that the movable block can drive the Y-axis driving mechanism to stably move, the tooth grooves are arranged, the tightness and the stability of connection between the movable block and the conveying belts are ensured, and the movable block is prevented from being offset and misplaced relative to the conveying belts, the condition that the conveyor belt slips is avoided, and the stability of the whole system and the processing precision are ensured.
3. According to the touch control film processing equipment capable of being pre-corrected, a first slide rail and a second slide rail are respectively arranged below X-axis movable blocks of a first conveyor belt and a second conveyor belt of the processing equipment, a first slide block and a second slide block are respectively embedded on the first slide rail and the second slide rail, the X-axis movable blocks are respectively fixedly connected with the first slide block and the second slide block, and the guide rails are arranged to play a role in guiding and limiting the movable blocks, so that the movable blocks can move along a straight line, the movement precision of a Y axis is guaranteed, and the processing precision is guaranteed; secondly, a first transmission wheel and a second transmission wheel of the processing equipment are respectively fixed by a front wheel seat, the first supporting wheel and the second supporting wheel are respectively installed and fixed through a rear wheel seat, two opposite surfaces of the rear wheel seat are respectively provided with a strip-shaped hole, a rotating shaft passes through the center of the first supporting wheel or the second supporting wheel, and two ends of the rotating shaft are respectively embedded into the strip-shaped holes of the rear wheel seat, two ends of the rotating shaft are respectively provided with a mounting hole, a screw is respectively embedded into the rear wheel seat from the direction vertical to the rotating shaft and is in threaded connection with the mounting hole of the rotating shaft, the arrangement of the strip-shaped holes provides an adjustable space, can adjust the direction of the supporting wheel in real time, ensure that the supporting wheel and the conveying wheel are always kept parallel, thereby avoid the conveyer belt skew between supporting wheel and the transfer gear and with side contact wear, both damaged the belt, can produce impurity powder again, influence product quality.
Drawings
FIG. 1 is a schematic structural diagram of a pre-correctable touch film processing apparatus according to the present invention;
FIG. 2 is a schematic structural view of a Z-axis mechanism of the touch film processing equipment in a processing state;
FIG. 3 is a schematic view of a Z-axis mechanism of a pre-calibrated touch film processing apparatus according to the present invention;
FIG. 4 is a schematic structural diagram of an X-axis driving mechanism in a pre-calibrated touch film processing apparatus according to the present invention;
FIG. 5 is a schematic view of a part of a structure extension of a touch film processing apparatus capable of pre-correction according to the present invention;
FIG. 6 is a schematic view of a local structure of a pre-calibrated touch film processing apparatus according to the present invention;
fig. 7 is an exploded view of a printing head of a touch film processing apparatus capable of pre-calibration according to the present invention.
In the above drawings: 1. a frame; 2. a working panel; 3. an X-axis drive mechanism; 301. a first transfer wheel; 302. a second transfer wheel; 303. an X-axis motor; 304. an X-axis drive wheel; 305. an X-axis driven wheel; 307. a synchronizing shaft; 308. a first support wheel; 309. a second support wheel; 310. a first conveyor belt; 311. a second conveyor belt; 312. an X-axis movable block; 313. a tooth socket; 314. tabletting; 315. a first slide rail; 316. a second slide rail; 317. a first slider; 318. a second slider; 319. a front wheel seat; 320. a rear wheel seat; 321. a strip-shaped hole; 322. a rotating shaft; 323. mounting holes; 324. a screw; 4. a Y-axis drive mechanism; 5. a Z-axis mechanism; 501. a substrate; 502. a movable plate; 503. a motor; 504. a Y mounting seat; 505. a reading head; 506. a graduated scale; 507. a vertical mounting plate; 6. mounting a plate; 7. a test head; 8. printing a spray head; 801. a central through hole; 802. a needle tube; 9. A rib plate; 10. a charging barrel seat; 11. a metal wire; 12. a barrel.
Detailed Description
Example 1: a processing method based on a touch control film processing device capable of being pre-corrected is based on a touch control film processing device capable of being pre-corrected, the touch control film processing device capable of being pre-corrected comprises a frame 1, a working panel 2, an X-axis driving mechanism 3, a Y-axis driving mechanism 4 and a Z-axis mechanism 5, the working panel 2 is horizontally arranged on the frame 1, the X-axis driving mechanism 3 is arranged on the frame 1, the Y-axis driving mechanism 4 is movably arranged on the X-axis driving mechanism 3, the Z-axis mechanism 5 is movably connected with the Y-axis driving mechanism 4 through a mounting plate 6, the Z-axis mechanism 5 has a testing state and a processing state, when the Z-axis mechanism 5 is in a testing state, the Z-axis mechanism 5 is movably provided with a testing head 7, when the Z-axis mechanism 5 is in a processing state, the printing nozzle 8 is movably arranged on the Z-axis mechanism 5;
the printing nozzle 8 is cylindrical with a central through hole 801, the lower end of the cylindrical nozzle is conical, a needle tube 802 is embedded into the central through hole 801 of the printing nozzle 8 and is tightly connected with the printing nozzle 8, the lower end of the needle tube 802 extends out of the lower surface of the printing nozzle 8, and the center of the needle tube 802 is provided with a through hole for the metal wire 11 to pass through;
the X-axis driving mechanism 3 further includes a first transmission wheel 301, a first supporting wheel 308, a second transmission wheel 302, a second supporting wheel 309 and an X-axis motor 303, an output shaft of the X-axis motor 303 is connected with an X-axis driving wheel 304, the X-axis driving wheel 304 is in transmission connection with an X-axis driven wheel 305 through a belt, one end of the X-axis driven wheel 305 is connected with the first transmission wheel 301, the other end of the X-axis driven wheel 305 is connected with the second transmission wheel 302 through a synchronizing shaft 307, the first transmission wheel 301 is in transmission connection with the first supporting wheel 308 through a first transmission belt 310, and the second transmission wheel 302 and the second supporting wheel 309 are in transmission connection through a second transmission belt 311;
the upper-layer conveying belts of the first conveying belt 310 and the second conveying belt 311 are respectively and fixedly provided with an X-axis movable block 312, the Y-axis driving mechanism 4 stretches over the first conveying belt 310 and the second conveying belt 311, two ends of the Y-axis driving mechanism 4 are respectively and fixedly connected with the X-axis movable blocks 312 on the first conveying belt 310 and the second conveying belt 311, tooth grooves 313 corresponding to the tooth racks of the first conveying belt 310 and the second conveying belt 311 are uniformly arranged on the upper surface of the X-axis movable block 312, and the tooth racks of the first conveying belt 310 and the second conveying belt 311 are respectively embedded into the tooth grooves 313 of the X-axis movable block 312 and are locked and fixed with the X-axis movable block 312 through a plurality of pressing sheets 314;
a first slide rail 315 and a second slide rail 316 are respectively arranged below the respective X-axis movable blocks 312 of the first conveyor belt 310 and the second conveyor belt 311, a first slide block 317 and a second slide block 318 are respectively embedded on the first slide rail 315 and the second slide rail 316, and the X-axis movable blocks 312 are respectively fixedly connected with the first slide block 317 and the second slide block 318;
the first conveying wheel 301 and the second conveying wheel 302 are respectively fixed by a front wheel seat 319, the first supporting wheel 308 and the second supporting wheel 309 are respectively fixed by a rear wheel seat 320, two opposite faces of the rear wheel seat 320 are respectively provided with a strip-shaped hole 321, a rotating shaft 322 passes through the center of the first supporting wheel 308 or the second supporting wheel 309, two ends of the rotating shaft 322 are respectively embedded into the strip-shaped holes 321 of the rear wheel seat 320, two ends of the rotating shaft 322 are respectively provided with a mounting hole 323, and a screw 324 is respectively embedded into the rear wheel seat 320 from a direction perpendicular to the rotating shaft 322 and is in threaded connection with the mounting hole 323 of the rotating shaft 322;
the processing method based on the touch control film processing equipment capable of being pre-corrected comprises the following steps:
resetting a machining device, and placing the machining device in a test mode;
step two, mounting the test head 7 on the Z-axis mechanism 5, and adjusting the test head 7 to enable the lower surface of the test head 7 to be in contact with the upper surface of the working panel 2;
driving the Z-axis mechanism 5 to move according to a set track through the X-axis driving mechanism 3 and the Y-axis driving mechanism 4, wherein in the moving process, the test head 7 is always kept in contact with the upper surface of the working panel 2 under the action of the Z-axis mechanism 5 and records Z-axis data at different X, Y positions;
step four, calculating the height data of the horizontal plane of the working panel 2 according to the X, Y and Z data recorded in the step three;
switching the processing device to a processing state and installing the printing nozzle 8 on the Z-axis mechanism 5;
and step six, driving the Z-axis mechanism 5 to move according to a track required by processing through the X-axis driving mechanism 3 and the Y-axis driving mechanism 4, driving the printing spray head 8 to move up and down by the Z-axis mechanism 5 according to the horizontal height data of the working panel 2 obtained in the step four in the moving process, and connecting the metal wire in the printing spray head 8 with the base material arranged on the working panel 2.
The Z-axis mechanism 5 further includes a substrate 501, a movable plate 502, a motor 503, and a mounting base 504 for mounting the test head 7 or the print head 8, wherein the movable plate 502 is movably mounted on the substrate 501, the motor 503 is fixedly connected to the substrate 501, a mover of the motor 503 is fixedly connected to the movable plate 502, the mounting base 504 is fixedly mounted to the movable plate 502, and a set of measuring devices is correspondingly mounted on the substrate 501 and the movable plate 502; the measuring device is a grating scale, a reading head 505 of the grating scale is installed on the side surface of the substrate 501, a scale 506 of the grating scale is installed on the movable plate 502, and the reading head 505 and the scale 506 are arranged in a face-to-face manner; the motor 503 is a voice coil linear motor; the first conveyor belt 310 and the second conveyor belt 311 are arranged in parallel and are respectively positioned at two sides of the frame 1; and the track required by the processing in the sixth step is a sine-wave-shaped track.
Example 2: a processing method based on a touch control film processing device capable of being pre-corrected is based on a touch control film processing device capable of being pre-corrected, the touch control film processing device capable of being pre-corrected comprises a frame 1, a working panel 2, an X-axis driving mechanism 3, a Y-axis driving mechanism 4 and a Z-axis mechanism 5, the working panel 2 is horizontally arranged on the frame 1, the X-axis driving mechanism 3 is arranged on the frame 1, the Y-axis driving mechanism 4 is movably arranged on the X-axis driving mechanism 3, the Z-axis mechanism 5 is movably connected with the Y-axis driving mechanism 4 through a mounting plate 6, the Z-axis mechanism 5 has a testing state and a processing state, when the Z-axis mechanism 5 is in a testing state, the Z-axis mechanism 5 is movably provided with a testing head 7, when the Z-axis mechanism 5 is in a processing state, the printing nozzle 8 is movably arranged on the Z-axis mechanism 5;
the printing nozzle 8 is cylindrical with a central through hole 801, the lower end of the cylindrical nozzle is conical, a needle tube 802 is embedded into the central through hole 801 of the printing nozzle 8 and is tightly connected with the printing nozzle 8, the lower end of the needle tube 802 extends out of the lower surface of the printing nozzle 8, and the center of the needle tube 802 is provided with a through hole for the metal wire 11 to pass through;
the X-axis driving mechanism 3 further includes a first transmission wheel 301, a first supporting wheel 308, a second transmission wheel 302, a second supporting wheel 309 and an X-axis motor 303, an output shaft of the X-axis motor 303 is connected with an X-axis driving wheel 304, the X-axis driving wheel 304 is in transmission connection with an X-axis driven wheel 305 through a belt, one end of the X-axis driven wheel 305 is connected with the first transmission wheel 301, the other end of the X-axis driven wheel 305 is connected with the second transmission wheel 302 through a synchronizing shaft 307, the first transmission wheel 301 is in transmission connection with the first supporting wheel 308 through a first transmission belt 310, and the second transmission wheel 302 and the second supporting wheel 309 are in transmission connection through a second transmission belt 311;
the upper-layer conveying belts of the first conveying belt 310 and the second conveying belt 311 are respectively and fixedly provided with an X-axis movable block 312, the Y-axis driving mechanism 4 stretches over the first conveying belt 310 and the second conveying belt 311, two ends of the Y-axis driving mechanism 4 are respectively and fixedly connected with the X-axis movable blocks 312 on the first conveying belt 310 and the second conveying belt 311, tooth grooves 313 corresponding to the tooth racks of the first conveying belt 310 and the second conveying belt 311 are uniformly arranged on the upper surface of the X-axis movable block 312, and the tooth racks of the first conveying belt 310 and the second conveying belt 311 are respectively embedded into the tooth grooves 313 of the X-axis movable block 312 and are locked and fixed with the X-axis movable block 312 through a plurality of pressing sheets 314;
a first slide rail 315 and a second slide rail 316 are respectively arranged below the respective X-axis movable blocks 312 of the first conveyor belt 310 and the second conveyor belt 311, a first slide block 317 and a second slide block 318 are respectively embedded on the first slide rail 315 and the second slide rail 316, and the X-axis movable blocks 312 are respectively fixedly connected with the first slide block 317 and the second slide block 318;
the first conveying wheel 301 and the second conveying wheel 302 are respectively fixed by a front wheel seat 319, the first supporting wheel 308 and the second supporting wheel 309 are respectively fixed by a rear wheel seat 320, two opposite faces of the rear wheel seat 320 are respectively provided with a strip-shaped hole 321, a rotating shaft 322 passes through the center of the first supporting wheel 308 or the second supporting wheel 309, two ends of the rotating shaft 322 are respectively embedded into the strip-shaped holes 321 of the rear wheel seat 320, two ends of the rotating shaft 322 are respectively provided with a mounting hole 323, and a screw 324 is respectively embedded into the rear wheel seat 320 from a direction perpendicular to the rotating shaft 322 and is in threaded connection with the mounting hole 323 of the rotating shaft 322;
the processing method based on the touch control film processing equipment capable of being pre-corrected comprises the following steps:
resetting a machining device, and placing the machining device in a test mode;
step two, mounting the test head 7 on the Z-axis mechanism 5, and adjusting the test head 7 to enable the lower surface of the test head 7 to be in contact with the upper surface of the working panel 2;
driving the Z-axis mechanism 5 to move according to a set track through the X-axis driving mechanism 3 and the Y-axis driving mechanism 4, wherein in the moving process, the test head 7 is always kept in contact with the upper surface of the working panel 2 under the action of the Z-axis mechanism 5 and records Z-axis data at different X, Y positions;
step four, calculating the height data of the horizontal plane of the working panel 2 according to the X, Y and Z data recorded in the step three;
switching the processing device to a processing state and installing the printing nozzle 8 on the Z-axis mechanism 5;
and step six, driving the Z-axis mechanism 5 to move according to a track required by processing through the X-axis driving mechanism 3 and the Y-axis driving mechanism 4, driving the printing spray head 8 to move up and down by the Z-axis mechanism 5 according to the horizontal height data of the working panel 2 obtained in the step four in the moving process, and connecting the metal wire in the printing spray head 8 with the base material arranged on the working panel 2.
The base plate 501 is fixedly connected with the mounting plate 6 through a vertical mounting plate 507, and a rib plate 9 is connected between the side surface of the vertical mounting plate 507 and the upper surface of the mounting plate 6; the motor 503 is a voice coil linear motor; a charging barrel base 10 is arranged on the vertical mounting plate 507 and above the substrate 501, and a charging barrel 12 for storing a metal wire 11 is arranged on the charging barrel base 10; the first conveyor belt 310 and the second conveyor belt 311 are arranged in parallel and are respectively positioned at two sides of the frame 1; the ratio of the diameter of the driven X-axis wheel 305 to the diameter of the first transmission wheel 301 is 1: 5; and the track required by the processing in the sixth step is a sine-wave-shaped track.
By adopting the processing method based on the touch control film processing equipment capable of pre-correcting, two functions of horizontal correction and processing can be simultaneously realized, the working panel is tested in a measurement mode and the surface data of the panel is recorded, then the panel is switched to a processing state, and according to the surface data of the panel obtained in the test state, a motor of a Z-axis mechanism is driven to move up and down, so that the distance between a printing nozzle and the surface of a touch control film substrate is kept at a constant standard value, the influence of the concave-convex of the processing panel on the processing process is overcome, the processing precision and quality are ensured, and the situations of line breakage and the like are avoided; secondly, the needle tubes are arranged, so that metal wires for processing penetrate through the needle tubes and then are printed on a touch control film substrate to be processed step by step, limit is provided for the nano-scale metal wires, the metal wires are enabled to be in contact with the substrate of the touch control film in a vertical state, and the processing precision and quality of the touch control film are guaranteed; thirdly, the synchronous shaft is arranged, firstly, one motor can drive the two conveyor belts to move simultaneously, and secondly, the movement synchronism of the two conveyor belts can be ensured, so that the Y-axis driving mechanism is always kept orthogonal to the X-axis direction in the movement process, and the precision of the movement track of the printing nozzle is ensured; thirdly, the arrangement of the pressing sheet tightly locks the movable block and the conveyor belt, so that the movable block can drive the Y-axis driving mechanism to stably move; thirdly, the guide rail is arranged to guide and limit the movable block, so that the movable block is ensured to move along a straight line, the moving precision of the Y axis is ensured, and the machining precision is ensured; and thirdly, the arrangement of the strip-shaped holes provides an adjustable space, the direction of the supporting wheel can be adjusted in real time, and the supporting wheel and the conveying wheel are ensured to be always kept parallel, so that the deviation of the conveying belt between the supporting wheel and the conveying wheel and the contact abrasion with the side surface are avoided, the belt is damaged, the impurity powder is generated, and the product quality is influenced.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (7)
1. A processing method based on touch control film processing equipment capable of being pre-corrected is characterized in that: the processing method is based on a touch control film processing device capable of being pre-corrected, the touch control film processing device capable of being pre-corrected comprises a rack (1), a working panel (2), an X-axis driving mechanism (3), a Y-axis driving mechanism (4) and a Z-axis mechanism (5), the working panel (2) is horizontally arranged on the rack (1), the X-axis driving mechanism (3) is arranged on the rack (1), the Y-axis driving mechanism (4) is movably arranged on the X-axis driving mechanism (3), the Z-axis mechanism (5) is movably connected with the Y-axis driving mechanism (4) through a mounting plate (6), the Z-axis mechanism (5) has a testing state and a processing state, when the Z-axis mechanism (5) is in the testing state, a testing head (7) is movably arranged on the Z-axis mechanism (5), and when the Z-axis mechanism (5) is in the processing state, the Z-axis mechanism (5) is movably provided with a printing nozzle (8);
the printing spray head (8) is cylindrical with a central through hole (801), the lower end of the cylindrical spray head is conical, a needle tube (802) is embedded into the central through hole (801) of the printing spray head (8) and is tightly connected with the printing spray head (8), the lower end of the needle tube (802) extends out of the lower surface of the printing spray head (8), and the center of the needle tube (802) is provided with a through hole for a metal wire (11) to pass through;
the X-axis driving mechanism (3) further comprises a first transmission wheel (301), a first supporting wheel (308), a second transmission wheel (302), a second supporting wheel (309) and an X-axis motor (303), an output shaft of the X-axis motor (303) is connected with an X-axis driving wheel (304), the X-axis driving wheel (304) is in transmission connection with an X-axis driven wheel (305) through a belt, one end of the X-axis driven wheel (305) is connected with the first transmission wheel (301), the other end of the X-axis driven wheel (305) is connected with the second transmission wheel (302) through a synchronizing shaft (307), the first transmission wheel (301) is in transmission connection with the first supporting wheel (308) through a first transmission belt (310), and the second transmission wheel (302) and the second supporting wheel (309) are in transmission connection through a second transmission belt (311);
the upper-layer conveying belts of the first conveying belt (310) and the second conveying belt (311) are respectively and fixedly provided with an X-axis movable block (312), the Y-axis driving mechanism (4) stretches over the first conveying belt (310) and the second conveying belt (311), two ends of the Y-axis driving mechanism (4) are respectively and fixedly connected with the X-axis movable blocks (312) on the first conveying belt (310) and the second conveying belt (311), tooth grooves (313) corresponding to the racks of the first conveying belt (310) and the second conveying belt (311) are uniformly formed in the upper surface of the X-axis movable block (312), and the racks of the first conveying belt (310) and the second conveying belt (311) are respectively embedded into the tooth grooves (313) of the X-axis movable block (312) and are locked and fixed with the X-axis movable block (312) through a plurality of pressing sheets (314);
a first slide rail (315) and a second slide rail (316) are respectively arranged below the X-axis movable block (312) of each of the first conveyor belt (310) and the second conveyor belt (311), a first slide block (317) and a second slide block (318) are respectively embedded in the first slide rail (315) and the second slide rail (316), and the X-axis movable block (312) is respectively fixedly connected with the first slide block (317) and the second slide block (318);
the first conveying wheel (301) and the second conveying wheel (302) are fixedly installed through a front wheel seat (319) respectively, the first supporting wheel (308) and the second supporting wheel (309) are fixedly installed through a rear wheel seat (320) respectively, two opposite surfaces of the rear wheel seat (320) are provided with strip-shaped holes (321) respectively, a rotating shaft (322) penetrates through the centers of the first supporting wheel (308) or the second supporting wheel (309), two ends of the rotating shaft (322) are embedded into the strip-shaped holes (321) of the rear wheel seat (320) respectively, two ends of the rotating shaft (322) are provided with mounting holes (323) respectively, and a screw (324) is embedded into the rear wheel seat (320) from a direction perpendicular to the rotating shaft (322) and is in threaded connection with the mounting holes (323) of the rotating shaft (322);
the processing method based on the touch control film processing equipment capable of being pre-corrected comprises the following steps:
resetting a machining device, and placing the machining device in a test mode;
step two, mounting the test head (7) on the Z-axis mechanism (5), and adjusting the test head (7) to enable the lower surface of the test head (7) to be in contact with the upper surface of the working panel (2);
driving the Z-axis mechanism (5) to move according to a set track through the X-axis driving mechanism (3) and the Y-axis driving mechanism (4), and in the moving process, keeping the test head (7) in contact with the upper surface of the working panel (2) all the time under the action of the Z-axis mechanism (5) and recording Z-axis data at different X, Y positions;
step four, calculating the horizontal height data of the working panel (2) according to the X, Y and Z data recorded in the step three;
switching the processing device to a processing state and installing the printing nozzle (8) on the Z-axis mechanism (5);
and sixthly, driving the Z-axis mechanism (5) to move according to a track required by processing through the X-axis driving mechanism (3) and the Y-axis driving mechanism (4), wherein in the moving process, the Z-axis mechanism (5) drives the printing nozzle (8) to move up and down according to the horizontal height data of the working panel (2) obtained in the fourth step, and the metal wire in the printing nozzle (8) is connected with the base material arranged on the working panel (2).
2. The processing method based on the touch film processing equipment capable of pre-correcting according to claim 1, characterized in that: z axle mechanism (5) further includes base plate (501), fly leaf (502), motor (503) and is used for installing test head (7) or printing mount pad (504) of shower nozzle (8), fly leaf (502) mobilizable the installation on base plate (501), motor (503) and base plate (501) fixed connection, the sub-portion of moving of motor (503) and fly leaf (502) fixed connection, mount pad (504) and fly leaf (502) installation are fixed, correspond on base plate (501) and fly leaf (502) and install a set of measuring device.
3. The processing method based on the touch film processing equipment capable of pre-correcting according to claim 2, characterized in that: the measuring device is a grating scale, a reading head (505) of the grating scale is arranged on the side surface of the substrate (501), a graduated scale (506) of the grating scale is arranged on the movable plate (502), and the reading head (505) and the graduated scale (506) are arranged in a face-to-face mode.
4. The processing method based on the touch film processing equipment capable of pre-correcting according to claim 2, characterized in that: the motor (503) is a voice coil linear motor.
5. The processing method based on the touch film processing equipment capable of pre-correcting according to claim 1, characterized in that: the first conveyor belt (310) and the second conveyor belt (311) are arranged in parallel and are respectively positioned on two sides of the rack (1).
6. The processing method based on the touch film processing equipment capable of pre-correcting according to claim 1, characterized in that: the ratio of the diameter of the X-axis driven wheel (305) to the diameter of the first transmission wheel (301) is 1: 2 to 5.
7. The processing method based on the touch film processing equipment capable of pre-correcting according to claim 1, characterized in that: and the track required by the processing in the sixth step is a sine-wave-shaped track.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810722844.5A CN108874230B (en) | 2018-07-04 | 2018-07-04 | Processing method based on touch control film processing equipment capable of being pre-corrected |
| CN202111172020.3A CN113970982B (en) | 2018-07-04 | 2018-07-04 | Touch control film processing method based on automatic processing equipment |
| CN202111172009.7A CN113963843B (en) | 2018-07-04 | 2018-07-04 | Automatic printing and processing method for high-precision touch control film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201810722844.5A CN108874230B (en) | 2018-07-04 | 2018-07-04 | Processing method based on touch control film processing equipment capable of being pre-corrected |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111172009.7A Division CN113963843B (en) | 2018-07-04 | 2018-07-04 | Automatic printing and processing method for high-precision touch control film |
| CN202111172020.3A Division CN113970982B (en) | 2018-07-04 | 2018-07-04 | Touch control film processing method based on automatic processing equipment |
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| CN108874230A CN108874230A (en) | 2018-11-23 |
| CN108874230B true CN108874230B (en) | 2021-08-27 |
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| CN202111172020.3A Active CN113970982B (en) | 2018-07-04 | 2018-07-04 | Touch control film processing method based on automatic processing equipment |
| CN201810722844.5A Active CN108874230B (en) | 2018-07-04 | 2018-07-04 | Processing method based on touch control film processing equipment capable of being pre-corrected |
| CN202111172009.7A Active CN113963843B (en) | 2018-07-04 | 2018-07-04 | Automatic printing and processing method for high-precision touch control film |
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| CN202111172020.3A Active CN113970982B (en) | 2018-07-04 | 2018-07-04 | Touch control film processing method based on automatic processing equipment |
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| CN109807010A (en) * | 2019-03-07 | 2019-05-28 | 广东震仪智能装备股份有限公司 | Plasma spraying compensation system and compensation method |
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| CN104401001A (en) * | 2014-05-31 | 2015-03-11 | 福州大学 | 3D printing-based prism film preparation method and device thereof |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108874230A (en) | 2018-11-23 |
| CN113963843B (en) | 2023-11-14 |
| CN113970982B (en) | 2023-08-01 |
| CN113970982A (en) | 2022-01-25 |
| CN113963843A (en) | 2022-01-21 |
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