CN108866843B

CN108866843B - Full-automatic taping machine

Info

Publication number: CN108866843B
Application number: CN201811068191.XA
Authority: CN
Inventors: 廖朝良
Original assignee: Euro Well Co ltd
Current assignee: Euro Well Co ltd
Priority date: 2018-09-13
Filing date: 2018-09-13
Publication date: 2020-07-28
Anticipated expiration: 2038-09-13
Also published as: CN108866843A

Abstract

The invention discloses a full-automatic taping machine, which comprises: the stand is provided with a workbench and a finished product collecting box; the storage device comprises a storage carrier plate arranged on the machine base, a limiting mechanism used for limiting a product, a material pushing plate used for pushing the product limited by the limiting mechanism out and a material pushing cylinder; the feeding device is used for conveying products pushed out of the storage device to the workbench and comprises an XYZ three-axis driving mechanism arranged on a machine base, a vacuum suction seat arranged on the XYZ three-axis driving mechanism, a needle prick sucking disc arranged at the lower end of the vacuum suction seat and a rotating mechanism arranged on the vacuum suction seat and used for driving the needle prick sucking disc to rotate; the edge covering device comprises an edge covering machine head, a positioning mechanism, first scissors and second scissors, wherein the edge covering machine head is arranged on the machine base and used for sewing the edge covering belt to the outer edge of a product, the positioning mechanism is arranged beside the edge covering machine head, the first scissors are used for cutting off needles and threads, and the second scissors are arranged on the edge covering machine head and used for cutting off the edge covering belt.

Description

Full-automatic taping machine

The technical field is as follows:

the invention relates to the technical field of edge covering, in particular to a full-automatic edge covering machine.

Background art:

because of the present technique of borduring to products such as armband shoulder board, all operate through the manual work, in the manual operation in-process, because whole process does not have very accurate fixed position and directly bordures, the degree of consistency of borduring of its product after the machine-shaping is very poor, the outward appearance looks unattractive, because rely on manual operation entirely, the processing cost is high, the processing step is loaded down with trivial details, and intensity of labour is big, and work efficiency is low, does not conform to the automated production demand that current society advocated.

In view of the above, the present inventors propose the following.

The invention content is as follows:

the invention aims to overcome the defects of the prior art and provides a full-automatic taping machine.

In order to solve the technical problems, the invention adopts the following technical scheme: this full-automatic taping machine includes: the automatic production line comprises a machine base, a machine base and a finished product collecting box, wherein the machine base is provided with a workbench and the finished product collecting box positioned beside the workbench; the material storage device comprises a material storage carrier plate arranged on the machine base, a limiting mechanism arranged at the upper end of the material storage carrier plate and used for limiting a product placed on the material storage carrier plate, a material pushing plate arranged at the upper end of the material storage carrier plate and used for pushing the product limited by the limiting mechanism out, and a material pushing cylinder used for driving the material pushing plate to move; the feeding device is used for conveying products pushed out of the storage device to the workbench and comprises an XYZ three-axis driving mechanism, a vacuum suction seat, a needle prick sucking disc and a rotating mechanism, wherein the XYZ three-axis driving mechanism is arranged on a machine base, the vacuum suction seat is arranged on the XYZ three-axis driving mechanism and driven by the XYZ three-axis driving mechanism to move in the XYZ three-axis direction, the needle prick sucking disc is arranged at the lower end of the vacuum suction seat, and the rotating mechanism is arranged on the vacuum suction seat and used for driving the needle prick; the edge covering device comprises an edge covering machine head, a positioning mechanism, first scissors and second scissors, wherein the edge covering machine head is arranged on the machine base and used for sewing the edge covering belt to the outer edge of a product, the positioning mechanism is arranged beside the edge covering machine head, the first scissors are used for cutting off needles and threads, and the second scissors are arranged on the edge covering machine head and used for cutting off the edge covering belt.

Further, in the above technical solution, the working principle is as follows: a material pushing cylinder in the material storage device is matched with a material pushing plate to push out a product limited by the limiting mechanism, a needle prick sucker in the material feeding device is driven by an XYZ triaxial driving mechanism to move in the XYZ triaxial directions and move to the product pushed out by the material storage device, the needle prick sucker sucks the product, the XYZ three-axis driving mechanism drives the needle prick sucker to transfer the product to the needle mouth of the taping machine head and the positioning mechanism positions the product, the rotating mechanism in the feeding device drives the needle-prick sucker to drive the product to rotate, the taping machine head is matched with the taping belt to be sewn at the outer edge of the product, after the sewing is finished, the edge wrapping belt is cut off by the second scissors, the needle thread is cut off by the first scissors, finally, the needling suction disc is driven by the XYZ three-axis driving mechanism to move the product together with the product to the finished product collecting box, and the discharging treatment is carried out, so that the product with the wrapped edge falls into the finished product collecting box.

Furthermore, among the above-mentioned technical scheme, stop gear include a plurality of through adjust the seat install in gag lever post on the storage support plate encloses into the spacing space of spacing product between this gag lever post, is provided with the bar regulation hole on this regulation seat, and the screw passes this bar regulation hole and storage support plate fixed connection.

Furthermore, in the above technical scheme, the storage carrier plate is a part of the workbench, and a plurality of vacuum suction holes are arranged at positions corresponding to the limiting mechanism.

Further, in the above technical solution, the XYZ three axis drive mechanism includes a Y axis drive module installed on the base, an X axis drive module installed on the Y axis drive module and driven by the Y axis drive module to move in the Y axis direction, a Z axis drive module installed on the X axis drive module and driven by the X axis drive module to move in the X axis direction, and a Z axis movement base installed on the Z axis drive module and driven by the Z axis drive module to move in the Z axis direction, and the vacuum chuck is installed on the Z axis movement base.

Furthermore, in the above technical solution, the rotating mechanism includes a rotating motor installed on the vacuum suction seat, a driving gear installed on a rotating shaft of the rotating motor, a rotating gear installed on an upper end of the needle stick suction cup, and a linkage gear set installed on the vacuum suction seat and connected with the driving gear and the rotating gear.

Furthermore, in the above technical solution, a hole is disposed on the workbench, the first scissors are mounted in the base in a liftable manner, and an upper end of the first scissors is disposed in the hole and can extend out of an upper end surface of the workbench.

Further, in the above technical solution, the positioning mechanism is an adsorption mechanism, and an adsorption port of the positioning mechanism is disposed on the workbench.

Further, in the above technical solution, an operation screen is disposed on the base.

Furthermore, in the above technical solution, the bottom of the machine base is provided with the rollers and the balance foot pads with adjustable height.

After adopting the technical scheme, compared with the prior art, the invention has the following beneficial effects: the automatic edge covering machine has the advantages of precise structure and strong practicability, integrates automatic feeding, automatic edge covering, automatic trimming and automatic material receiving, is fully-automatic production, replaces the traditional manual edge covering process, greatly improves the production precision of products, ensures that the edge covering uniformity of the processed and formed products is excellent, has attractive appearance, can ensure the consistency of the product quality, can also reduce the labor intensity, effectively improves the production efficiency, reduces the processing cost and has strong market competitiveness.

Description of the drawings:

FIG. 1 is a perspective view of the present invention;

fig. 2 is a partial structural schematic view of the feeding device of the present invention.

The specific implementation mode is as follows:

the invention is further illustrated below with reference to specific embodiments and the accompanying drawings.

As shown in fig. 1-2, a full automatic taping machine is provided, which comprises: the automatic production line comprises a machine base 1, wherein a workbench 11 and a finished product collecting box positioned beside the workbench 11 are arranged on the machine base 1; the material storage device 2 comprises a material storage carrier plate 21 arranged on the machine base 1, a limiting mechanism 23 arranged at the upper end of the material storage carrier plate 21 and used for limiting a product placed on the material storage carrier plate 21, a material pushing plate 22 arranged at the upper end of the material storage carrier plate 21 and used for pushing the product limited by the limiting mechanism 23 out, and a material pushing cylinder 24 used for driving the material pushing plate 22 to move; the feeding device 3 is used for conveying the products pushed out of the storage device 2 to the workbench 11 and comprises an XYZ three-axis driving mechanism 31 arranged on the machine base 1, a vacuum suction base 32 which is arranged on the XYZ three-axis driving mechanism 31 and is driven by the XYZ three-axis driving mechanism 31 to move in the XYZ three-axis directions, a needle prick suction cup 33 arranged at the lower end of the vacuum suction base 32, and a rotating mechanism 34 which is arranged on the vacuum suction base 32 and is used for driving the needle prick suction cup 33 to rotate; the hemming device 4 includes a hemming head 41 mounted on the machine base 1 for sewing the hemming band to the outer edge of the product, a positioning mechanism 42 mounted on the side of the hemming head 41, a first scissor 43 for cutting the needle thread, and a second scissor 44 mounted on the hemming head 41 for cutting the hemming band. The working principle of the invention is as follows: the material pushing cylinder 24 in the material storing device 2 cooperates with the material pushing plate 22 to push out the product limited by the limiting mechanism 23, the needle punching suction cup 33 in the material feeding device 3 is driven by the XYZ three-axis driving mechanism 31 to move in the XYZ three-axis direction and move to the product pushed out by the material storing device 2, the needle punching suction cup 33 sucks the product, the XYZ three-axis driving mechanism 31 drives the needle punching suction cup 33 to transfer the product to the needle mouth of the edge covering machine head 41 and is positioned by the positioning mechanism 42, the rotating mechanism 34 in the material feeding device 3 drives the needle punching suction cup 33 to drive the product to rotate, the edge covering machine head 41 cooperates to sew the edge covering belt on the outer edge of the product, after the sewing is completed, the edge covering belt is cut off by the second scissors 44, the needle thread is cut off by the first scissors 43, finally the needle punching suction cup 33 is driven by the XYZ three-axis driving mechanism 31 to move to the finished product to the, and the product with the edge covered falls into a finished product collecting box. The automatic edge covering machine has the advantages that the structure is precise, the practicability is high, the automatic feeding, the automatic edge covering, the automatic trimming and the automatic material receiving are combined into a whole, the automatic production is realized, the traditional manual edge covering process is replaced, the production precision of products is greatly improved, the edge covering uniformity of the processed and formed products is excellent, the appearance is attractive, the consistency of the product quality can be ensured, the labor intensity can be reduced, the production efficiency is effectively improved, the processing cost is reduced, and the market competitiveness is strong.

The invention can complete edge covering treatment of round, arc, rectangular, square, triangular, quadrangular, pentagonal, hexagonal, heptagonal and various polygonal products.

Stop gear 23 includes a plurality of through adjusting seat 231 install in gag lever post 232 on the storage support plate 21 encloses into the spacing space of spacing product between this gag lever post 232, is provided with the bar regulation hole on this regulation seat 231, and the screw passes this bar regulation hole and storage support plate 21 fixed connection, that is to say, adjusts seat 231 and can make spacing space adjust relatively storage support plate 21 adjusting position to this can make spacing space adjust, with this satisfy the product of location different shapes and specification size, it is more convenient to use.

The storage carrier plate 21 is a part of the workbench 11, a plurality of vacuum suction holes 211 are arranged at the position corresponding to the limiting mechanism 23, and the product is adsorbed through the vacuum suction holes 211, so that the position of the product is more stable, and deviation and displacement cannot occur.

The XYZ three axis drive mechanism 31 includes a Y axis drive module 311 installed on the machine base 1, an X axis drive module 312 installed on the Y axis drive module 311 and driven by the Y axis drive module 311 so as to move in the Y axis direction, a Z axis drive module 313 installed on the X axis drive module 312 and driven by the X axis drive module 312 so as to move in the X axis direction, and a Z axis movement base 314 installed on the Z axis drive module 313 and driven by the Z axis drive module 313 so as to move in the Z axis direction, the vacuum chuck 32 being installed on the Z axis movement base 314.

The rotating mechanism 34 includes a rotating motor 341 mounted on the vacuum suction base 32, a driving gear 342 mounted on a rotating shaft of the rotating motor 341, a rotating gear 343 mounted on an upper end of the needle stick suction cup 33, and a linkage gear set 344 mounted on the vacuum suction base 32 and connected to the driving gear 342 and the rotating gear 343, wherein the rotating motor 341 drives the driving gear 342 to rotate, and the driving gear 342 drives the rotating gear 343 to rotate through the linkage gear set 344, thereby achieving the purpose of driving the needle stick suction cup 33 to rotate.

A hole 111 is disposed on the working platform 11, the first scissors 43 are mounted in the base in a lifting manner, and the upper end of the first scissors 43 is disposed in the hole 111 and can extend out of the upper end surface of the working platform 11.

The positioning mechanism 42 is an adsorption mechanism, and an adsorption port of the adsorption mechanism is arranged on the workbench 11 to position the product in an adsorption mode.

An operation screen 12 is arranged on the machine base 1. The bottom of the machine base 1 is provided with a roller 13 and a balance foot pad 14 with adjustable height.

In conclusion, the automatic edge covering machine has a precise structure and strong practicability, integrates automatic feeding, automatic edge covering, automatic trimming and automatic material receiving, is fully-automatic in production, replaces the traditional manual edge covering process, greatly improves the production precision of products, enables the edge covering uniformity of the processed and formed products to be excellent, is attractive in appearance, can ensure the consistency of product quality, can also reduce labor intensity, effectively improves production efficiency, reduces processing cost and has strong market competitiveness.

It should be understood that the above description is only exemplary of the present invention, and is not intended to limit the scope of the present invention, which is defined by the appended claims.

Claims

1. The utility model provides a full-automatic taping machine which characterized in that: it includes:

the automatic production line comprises a machine base (1), wherein a workbench (11) and a finished product collecting box positioned beside the workbench (11) are arranged on the machine base (1);

the storage device (2) comprises a storage carrier plate (21) arranged on the machine base (1), a limiting mechanism (23) arranged at the upper end of the storage carrier plate (21) and used for limiting a product placed on the storage carrier plate (21), a material pushing plate (22) arranged at the upper end of the storage carrier plate (21) and used for pushing the product limited by the limiting mechanism (23) out, and a material pushing cylinder (24) used for driving the material pushing plate (22) to move;

the feeding device (3) is used for conveying products pushed out of the storage device (2) to the workbench (11), and comprises an XYZ three-axis driving mechanism (31) arranged on the machine base (1), a vacuum suction base (32) which is arranged on the XYZ three-axis driving mechanism (31) and driven by the XYZ three-axis driving mechanism (31) to move in the XYZ three-axis directions, a needle prick sucking disc (33) arranged at the lower end of the vacuum suction base (32), and a rotating mechanism (34) which is arranged on the vacuum suction base (32) and is used for driving the needle prick sucking disc (33) to rotate; the rotating mechanism (34) comprises a rotating motor (341) arranged on the vacuum suction seat (32), a driving gear (342) arranged on a rotating shaft of the rotating motor (341), a rotating gear (343) arranged at the upper end of the needle stick sucking disc (33) and a linkage gear set (344) which is arranged on the vacuum suction seat (32) and is connected with the driving gear (342) and the rotating gear (343);

the edge covering device (4) comprises an edge covering machine head (41) which is arranged on the machine base (1) and is used for sewing the edge covering belt to the outer edge of a product, a positioning mechanism (42) which is arranged at the side of the edge covering machine head (41), first scissors (43) which are used for cutting the needle thread, and second scissors (44) which are arranged on the edge covering machine head (41) and are used for cutting the edge covering belt.

2. The full-automatic taping machine of claim 1, wherein: the working principle is as follows: a material pushing cylinder (24) in the material storage device (2) is matched with a material pushing plate (22) to push out a product limited by a limiting mechanism (23), a needle prick sucking disc (33) in the material feeding device (3) is driven by an XYZ three-axis driving mechanism (31) to move in the XYZ three-axis directions and move to the product pushed out by the material storage device (2), the needle prick sucking disc (33) sucks the product, the XYZ three-axis driving mechanism (31) drives the needle prick sucking disc (33) to transfer the product to a needle opening of a taping machine head (41), the product is positioned by a positioning mechanism (42), a rotating mechanism (34) in the material feeding device (3) drives the needle prick sucking disc (33) to drive the product to rotate, the taping machine head (41) is matched with a taping belt to be sewn at the outer edge of the product, after sewing is finished, a taping belt is cut by a second scissor (44), and a first scissor (43) cuts a needle thread, and finally, driving the needle prick sucker (33) to move together with the product to a finished product collecting box by an XYZ three-axis driving mechanism (31), and unloading to enable the product with the edge covered to fall into the finished product collecting box.

3. The full-automatic taping machine of claim 1, wherein: limiting mechanism (23) include a plurality of through adjust seat (231) install in gag lever post (232) on the storage support plate (21), enclose into the spacing space of spacing product between this gag lever post (232), should adjust and be provided with the bar regulation hole on seat (231), the screw passes this bar regulation hole and storage support plate (21) fixed connection.

4. The full-automatic taping machine of claim 1, wherein: the storage carrier plate (21) is a part of the workbench (11), and a plurality of vacuum suction holes (211) are arranged at the position corresponding to the limiting mechanism (23).

5. The full-automatic taping machine of claim 1, wherein: the XYZ three-axis driving mechanism (31) comprises a Y-axis driving module (311) arranged on the machine base (1), an X-axis driving module (312) which is arranged on the Y-axis driving module (311) and can be driven by the Y-axis driving module (311) to move in the Y-axis direction, a Z-axis driving module (313) which is arranged on the X-axis driving module (312) and can be driven by the X-axis driving module (312) to move in the X-axis direction, and a Z-axis moving base (314) which is arranged on the Z-axis driving module (313) and can be driven by the Z-axis driving module (313) to move in the Z-axis direction, wherein the vacuum air suction base (32) is arranged on the Z-axis moving base (314).

6. The full-automatic taping machine of any one of claims 1 to 5, wherein: the working table (11) is provided with a hole site (111), the first scissors (43) are arranged in the machine base in a lifting mode, and the upper end of the first scissors (43) is arranged in the hole site (111) and can extend out of the upper end face of the working table (11).

7. The full-automatic taping machine of claim 6, wherein: the positioning mechanism (42) is an adsorption mechanism, and an adsorption port of the positioning mechanism is arranged on the workbench (11).

8. The full-automatic taping machine of claim 6, wherein: an operation screen (12) is arranged on the machine base (1).

9. The full-automatic taping machine of claim 6, wherein: the bottom of the machine base (1) is provided with a roller (13) and a balance foot pad (14) with adjustable height.