CN108858736B - Rapid forming method for semitransparent concrete plate - Google Patents
Rapid forming method for semitransparent concrete plate Download PDFInfo
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- CN108858736B CN108858736B CN201810573165.6A CN201810573165A CN108858736B CN 108858736 B CN108858736 B CN 108858736B CN 201810573165 A CN201810573165 A CN 201810573165A CN 108858736 B CN108858736 B CN 108858736B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0037—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects with elements being able to conduct light, e.g. light conducting fibers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/40—Mixing specially adapted for preparing mixtures containing fibres
- B28C5/402—Methods
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention discloses a quick forming method of a semitransparent concrete plate, which comprises the following steps: 1) preparing a perforated plate; 2) assembling the templates; 3) inserting a light guide element; 4) mixing the concrete; 5) pouring a concrete block; 6) removing the mold; 7) maintaining; 8) cutting a concrete slab; 9) and (5) polishing the translucent concrete plate. The semitransparent concrete plate obtained by the invention has the advantages of quick forming, high quality and smooth surface, meets the light guide requirement, has simple and efficient process for preparing the semitransparent concrete plate, meets the requirements of green energy conservation and building industrialization, and has wider application prospect.
Description
Technical Field
The invention relates to the field of building construction, in particular to a quick forming method of a semitransparent concrete plate.
Background
Along with the popularization of the assembly type technology, the proportion of the prefabricated parts in the building is gradually improved, and the prefabricated external wall panel is particularly used for an envelope structure. Most of the prefabricated enclosing wall panels at the present stage adopt the traditional construction method, which is labor-consuming, time-consuming and high in manufacturing cost, and is not suitable for the requirements of the current prefabricated assembly and industrialized production. Therefore, the efficient and rapid forming method of the translucent concrete plate is a key technology which needs to be solved urgently.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a quick forming method of a semitransparent concrete plate, which is simple and efficient and can be industrialized.
The technical scheme adopted by the invention is as follows: a quick forming method for a translucent concrete slab specifically comprises the following steps:
1) preparing a perforated steel plate: according to the design requirement of the light guide rate of the semitransparent concrete plate, holes are punched in the steel plate, and the aperture needs to be larger than the diameter of the light guide element by 1-2mm so as to ensure that the light guide element can be smoothly inserted;
2) assembling the template: the template comprises a steel plate or an organic glass plate, the steel plate or the organic glass plate is spliced with an electric drill by a screw, and the stiffened steel plate is installed;
3) inserting a light guide element: the light guide element comprises one of a light guide fiber, a glass rod or a plastic rod, a perforated steel plate is placed in a prefabricated template, then the light guide element is inserted into a reserved hole, and in order to ensure the light guide element to be horizontal, tension can be applied to two ends of each light guide element and the light guide element is fixed on the outer side of the template;
4) mixing concrete: pouring cement, silicon powder, hollow microspheres and PVA fibers into a self-stirring machine and stirring for 2min to 5 min; the weight percentages of the cement, the silicon powder, the hollow microspheres and the PVA fibers are as follows: 1: 0.08-0.12: 0.40-0.50: 0.0006 to 0.0007; and then adding a high-performance water reducing agent into water, wherein the weight percentages of the cement, the water and the high-performance water reducing agent are as follows: 1: 0.39-0.50: 0.01 to 0.015; pouring the mixed solution into a self-stirring machine, stirring for 2min to 5min, discharging the mixture from the stirring machine, pouring the mixture onto a base plate, manually stirring for 1 min to 2min, and finishing all the operations within 30min from the beginning of adding water;
5) and (3) pouring a concrete block: gradually pouring the concrete prepared in the step 4) into the spliced template in the step 2);
6) removing the mold: after the pouring is finished, the concrete block is placed in an environment with the temperature of 20 +/-5 ℃. Removing the mold after 24-48 hours, using an electric drill to remove the bottom plate and the side plates, cutting off the optical fibers more than the front plate surface and the rear plate surface, and finally removing the front plate surface and the rear plate surface to obtain the semitransparent concrete block;
7) and (5) maintenance: placing the semitransparent concrete block into a standard curing room for curing;
8) cutting the concrete slab: cutting by using a cutting pedestal according to the design thickness of the plate and reserving the polishing thickness of 2-5 mm;
9) polishing the translucent concrete plate: and (3) placing the concrete plate obtained by cutting in the step 8) on a water mill pedestal for grinding.
Preferably, the thickness of the template is 10-15 mm, and the diameter of the light guide element is 0.5-20 mm.
Preferably, in the step 2), before the template is assembled, holes are drilled in the edges of the template by using an electric drill, the hole diameter is 1-3 mm, and then self-tapping screws are used for fixing. In order to ensure the anchoring effect and achieve the purposes of simple and efficient installation and easy disassembly, the distance between adjacent self-tapping screws is kept to be 10-15 cm. The stiffening steel plate needs to be slotted and fixed at the corresponding position, the slotting depth is 5-10 mm, and the length and the width are 1.2-1.3 times of the corresponding size of the stiffening steel plate fixing end.
Preferably, the length of the light guide element in the step 3) is 15-20 cm longer than the designed length, so that the light guide element can be protruded out of the plate surface for tensioning and anchoring to ensure that the light guide element is horizontal.
Preferably, in the step 5), the pouring concrete is required to be poured slowly from the edge of the mold, when the flow of the concrete slurry is obstructed by the optical fiber, the pouring is assisted by using a tamping bar, the pouring process is finished within 5 minutes, the pouring surface is strickleed by adopting aluminum alloy before the initial setting of the concrete, and after the initial setting of the slurry of the semitransparent concrete, a preservative film is covered in time to keep the moisture of the slurry and prevent cracking.
Preferably, in the step 7), the standard curing chamber has the following curing conditions: the temperature is 20-21 ℃, and the relative humidity is more than 95%. If there are a plurality of blocks, the distance between the blocks is 10-20 mm, the surfaces of the blocks should be kept moist and not directly washed by water.
Preferably, in the step 8), when the designed thickness is higher than 30mm, single cutting by a large-diameter cutting blade can be adopted; when the thickness is designed to be less than 30mm, in order to avoid the damage of the plate caused by the vibration of the blade, the small-diameter blade should be used for cutting for multiple times
Preferably, in the step 9), the grinding process should be performed by using a coarse-grain-size grinding plate firstly; then grinding by using a medium-particle-size grinding sheet; and finally, polishing by using a fine-grain grinding plate.
Compared with the prior art, the invention has the beneficial effects that:
1. the construction process can be used for manufacturing a plurality of same plates at the same time, is industrialized, and is simple and efficient in template splicing and easy to process and disassemble.
2. The semi-transparent concrete slab manufactured by the construction process is polished, the quality and the thickness are controllable, the semi-transparent concrete slab is in accordance with standardization, and the polished surface is smooth and tidy, so that the slab is attractive and elegant.
Drawings
FIG. 1 is a front elevation view of a panel made according to the present invention;
FIG. 2 is a side view of a panel made according to the present invention;
FIG. 3 is a perspective view of the arrangement of optical fibers in a perforated steel plate according to the present invention;
fig. 4 is a pattern diagram of a precast translucent concrete panel according to the present invention;
FIG. 5 is a view of a translucent concrete slab of the present invention after cutting;
in the figure: the light guide plate is characterized in that 1 is a concrete material, 2 is a light guide element, 3 is a perforated steel plate, 4 is a template plate, 5 is a split bolt, 6 is a self-tapping screw, and 7 is a small split bolt.
Detailed Description
The invention is further described with reference to the following figures and detailed description.
As shown in FIGS. 1 to 5: the translucent concrete slab manufactured by the invention comprises a light guide element 2, a perforated steel plate 3 and a concrete material 1, wherein the light guide element 2 adopts optical fibers, glass rods, plastic rods and the like to realize the light guide function of the slab, the concrete material 1 adopts various concrete additives such as hollow microspheres, silicon powder, plastics and the like to realize the excellent heat insulation performance of the slab, the perforated steel plate 3 adopts an iron plate or a thin steel plate and the like to ensure that the slab obtains higher structural bearing capacity, and a plurality of layers of perforated steel plates can be adopted according to the arrangement requirement and the bearing capacity requirement of the light guide element.
The template used by the invention comprises a template plate 4 and anchoring parts 5, 6 and 7, wherein the template plate 4 is made of steel plates, organic glass plates and the like, and the anchoring parts are divided into split bolts 5 for anchoring the template, self-tapping screws 6 and small split bolts 7 for anchoring and stiffening the steel plates.
The quick forming method of the translucent concrete slab specifically comprises the following steps:
1) preparing a perforated steel plate: according to the design requirement of the light guide rate of the semitransparent concrete plate, holes are punched in the steel plate, and the aperture needs to be larger than the diameter of the light guide element by 1-2mm so as to ensure that the light guide element can be smoothly inserted;
2) assembling the template: the template comprises a steel plate or an organic glass plate, the steel plate or the organic glass plate is spliced with an electric drill by a screw, and the stiffened steel plate is installed; the thickness of the template is 10-15 mm; before assembling the template, need punch at the template edge with the electric drill, the aperture is 1 ~ 3mm, uses self tapping screw to fix again. In order to ensure the anchoring effect and achieve the purposes of simple and efficient installation and easy disassembly, the distance between adjacent self-tapping screws is kept to be 10-15 cm. The stiffening steel plate needs to be slotted and fixed at the corresponding position, the slotting depth is 5-10 mm, and the length and the width are 1.2-1.3 times of the corresponding size of the stiffening steel plate fixing end.
3) Inserting a light guide element: the light guide element comprises one of a light guide fiber, a glass rod or a plastic rod, a perforated steel plate is placed in a prefabricated template, then the light guide element is inserted into a reserved hole, and in order to ensure the light guide element to be horizontal, tension can be applied to two ends of each light guide element and the light guide element is fixed on the outer side of the template; the diameter of the light guide element is 0.5-20 mm. The length of the light guide element is 15-20 cm longer than the designed length, so that the light guide element can protrude out of the plate surface for tensioning and anchoring to ensure that the light guide element is horizontal.
4) Mixing concrete: pouring cement, silicon powder, hollow microspheres and PVA fibers into a self-stirring machine and stirring for 2min to 5 min; the weight percentages of the cement, the silicon powder, the hollow microspheres and the PVA fibers are as follows: 1: 0.08-0.12: 0.40-0.50: 0.0006 to 0.0007; and then adding a high-performance water reducing agent into water, wherein the weight percentages of the cement, the water and the high-performance water reducing agent are as follows: 1: 0.39-0.50: 0.01 to 0.015; pouring the mixed solution into a self-stirring machine, stirring for 2min to 5min, discharging the mixture from the stirring machine, pouring the mixture onto a base plate, manually stirring for 1 min to 2min, and finishing all the operations within 30min from the beginning of adding water;
5) and (3) pouring a concrete block: gradually pouring the concrete prepared in the step 4) into the spliced template in the step 2); pouring concrete is required to be slowly poured from the edge of the mold, when the flowing of the concrete slurry is obstructed by the optical fiber, pouring is assisted by using a tamping bar, the pouring process is finished within 5 minutes, the pouring surface is strickled by adopting aluminum alloy before the initial setting of the concrete, after the slurry of the semitransparent concrete is initially set, a preservative film is covered in time, the moisture of the slurry is kept, and the crack is prevented.
6) Removing the mold: after the pouring is finished, the concrete block is placed in an environment with the temperature of 20 +/-5 ℃. Removing the mold after 24-48 hours, using an electric drill to remove the bottom plate and the side plates, cutting off the optical fibers more than the front plate surface and the rear plate surface, and finally removing the front plate surface and the rear plate surface to obtain the semitransparent concrete block;
7) and (5) maintenance: placing the semitransparent concrete block into a standard curing room for curing; the standard curing chamber has the following curing conditions: the temperature is 20-21 ℃, and the relative humidity is more than 95%. If there are a plurality of blocks, the distance between the blocks is 10-20 mm, the surfaces of the blocks should be kept moist and not directly washed by water.
8) Cutting the concrete slab: cutting by using a cutting pedestal according to the design thickness of the plate and reserving the polishing thickness of 2-5 mm; when the designed thickness is higher than 30mm during cutting, a large-diameter cutting blade can be adopted for single cutting; when the thickness is designed to be less than 30mm, in order to avoid the damage of the plate caused by the vibration of the blade, the small-diameter blade should be used for cutting for multiple times
9) Polishing the translucent concrete plate: and (3) placing the concrete plate obtained by cutting in the step 8) on a water mill pedestal for grinding. The grinding process should be carried out by using a coarse grain size grinding sheet firstly; then grinding by using a medium-particle-size grinding sheet; and finally, polishing by using a fine-grain grinding plate.
The invention has the advantages of simple and convenient manufacturing process of the translucent concrete plate, simple and efficient used template, easy installation and disassembly, high efficiency and great contribution to industrial production because the translucent concrete plate is cut into a plurality of translucent concrete plates after one-step forming. The prepared semitransparent concrete plate has the advantages of smooth and tidy plate surface, uniform distribution of light guide elements, excellent light guide effect and attractive and elegant integral plate.
The embodiments of the present invention are described in detail above with reference to the drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made on the embodiments without departing from the spirit and scope of the inventive concept.
Claims (8)
1. A quick forming method of a translucent concrete slab is characterized in that: the method specifically comprises the following steps:
1) preparing a perforated steel plate: according to the design requirement of the light guide rate of the semitransparent concrete plate, holes are punched in the steel plate, and the aperture is 1-2mm larger than the diameter of the light guide element, so that the light guide element can be smoothly inserted;
2) assembling the template: the template comprises a steel plate or an organic glass plate, the steel plate or the organic glass plate is spliced with an electric drill by a screw, and the stiffened steel plate is installed;
3) inserting a light guide element: the light guide element comprises one of a light guide fiber, a glass rod or a plastic rod, a perforated steel plate is placed in a prefabricated template, then the light guide element is inserted into a reserved hole, and in order to ensure the light guide element to be horizontal, tension is applied to two ends of each light guide element and the light guide element is fixed on the outer side of the template;
4) mixing concrete: pouring cement, silicon powder, hollow microspheres and PVA fibers into a self-stirring machine and stirring for 2min to 5 min; the weight percentages of the cement, the silicon powder, the hollow microspheres and the PVA fibers are as follows: 1: 0.08-0.12: 0.40-0.50: 0.0006 to 0.0007; and then adding a high-performance water reducing agent into water, wherein the weight percentages of the cement, the water and the high-performance water reducing agent are as follows: 1: 0.39-0.50: 0.01 to 0.015; pouring the mixed solution into a self-stirring machine, stirring for 2min to 5min, discharging the mixture from the stirring machine, pouring the mixture onto a base plate, manually stirring for 1 min to 2min, and finishing all the operations within 30min from the beginning of adding water;
5) and (3) pouring a concrete block: gradually pouring the concrete prepared in the step 4) into the spliced template in the step 2);
6) removing the mold: after the pouring is finished, placing the concrete block in an environment with the temperature of 20 +/-5 ℃; removing the mold after 24-48 hours, using an electric drill to remove the bottom plate and the side plates, cutting off the optical fibers more than the front plate surface and the rear plate surface, and finally removing the front plate surface and the rear plate surface to obtain the semitransparent concrete block;
7) and (5) maintenance: placing the semitransparent concrete block into a standard curing room for curing;
8) cutting the concrete slab: cutting by using a cutting pedestal according to the design thickness of the plate and reserving the polishing thickness of 2-5 mm;
9) polishing the translucent concrete plate: and (3) placing the concrete plate obtained by cutting in the step 8) on a water mill pedestal for grinding.
2. A method for rapid prototyping of translucent concrete panels as in claim 1 wherein: the thickness of the template is 10-15 mm, and the diameter of the light guide element is 0.5-20 mm.
3. A method for rapid prototyping of translucent concrete panels as in claim 1 wherein: in the step 2), before the templates are assembled, holes are drilled at the edges of the templates by using an electric drill, the hole diameter is 1-3 mm, then self-tapping screws are used for fixing, and the distance between every two adjacent self-tapping screws is 10-15 cm; the stiffening steel plate is fixed through the fluting, and the fluting degree of depth is 5 ~ 10mm, and length and width are 1.2 ~ 1.3 times of the corresponding size of stiffening steel plate stiff end.
4. A method for rapid prototyping of translucent concrete panels as in claim 1 wherein: and 3) the length of the light guide element in the step 3) is 15-20 cm longer than the designed length, so that the light guide element protrudes out of the plate surface for tensioning and anchoring to ensure that the light guide element is horizontal.
5. A method for rapid prototyping of translucent concrete panels as in claim 1 wherein: in the step 5), pouring concrete is slowly poured from the edge of the mold, when the concrete slurry is blocked by the optical fiber from flowing, pouring is assisted by using a tamping bar, the pouring process is completed within 5 minutes, the pouring surface is strickled by adopting aluminum alloy before the concrete is initially set, after the slurry of the semitransparent concrete is initially set, a preservative film is covered in time, the moisture of the slurry is kept, and the crack is prevented.
6. A method for rapid prototyping of translucent concrete panels as in claim 1 wherein: in the step 7), the curing conditions of the standard curing chamber are as follows: the temperature is 20-21 ℃, the relative humidity is more than 95%, the distance between the plurality of semitransparent concrete blocks is 10-20 mm, the surfaces of the blocks are kept moist, and the blocks cannot be directly washed by water.
7. A method for rapid prototyping of translucent concrete panels as in claim 1 wherein: in the step 8), when the designed thickness is higher than 30mm, a single cutting is carried out by a large-diameter cutting blade; when the design thickness is less than 30mm, multiple cuts are made with a small diameter blade.
8. A method for rapid prototyping of translucent concrete panels as in claim 1 wherein: in the step 9), firstly, polishing by using a coarse-grain-size grinding sheet in the polishing process; then grinding by using a medium-particle-size grinding sheet; and finally, polishing by using a fine-grain grinding plate.
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| CN201810573165.6A CN108858736B (en) | 2018-06-06 | 2018-06-06 | Rapid forming method for semitransparent concrete plate |
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| CN201810573165.6A CN108858736B (en) | 2018-06-06 | 2018-06-06 | Rapid forming method for semitransparent concrete plate |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109382908B (en) * | 2018-11-30 | 2023-12-19 | 湖南恒盛瑞通新型建材有限公司 | Manufacturing method of light-transmitting concrete and production mold thereof |
| CN113149566A (en) * | 2021-05-07 | 2021-07-23 | 佛山市东鹏陶瓷发展有限公司 | High-performance light-transmitting concrete slab and preparation process thereof |
| CN114474309A (en) * | 2022-01-25 | 2022-05-13 | 陕西瑞盾建筑工程有限公司 | Preparation method of light-transmitting concrete decorative plate |
| CN114704079B (en) * | 2022-03-22 | 2022-09-30 | 浙江均泰建设有限公司 | Aluminum template structure |
| CN114619557B (en) * | 2022-04-12 | 2023-04-07 | 南京高等职业技术学校（江苏联合职业技术学院南京分院） | Forming device and forming method for producing light-transmitting concrete slab by using superposition method |
| CN115419213A (en) * | 2022-08-15 | 2022-12-02 | 中建(天津)工业化建筑工程有限公司 | Prefabricated mold-dismantling-free heat-preservation light-transmission integrated concrete slab and manufacturing method thereof |
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| CN108858736A (en) | 2018-11-23 |
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