CN111844390B - Production equipment for processing wall board and processing method of wall board - Google Patents

Production equipment for processing wall board and processing method of wall board Download PDF

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Publication number
CN111844390B
CN111844390B CN202010672767.4A CN202010672767A CN111844390B CN 111844390 B CN111844390 B CN 111844390B CN 202010672767 A CN202010672767 A CN 202010672767A CN 111844390 B CN111844390 B CN 111844390B
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China
Prior art keywords
template
assembly
die plate
front template
plate
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CN202010672767.4A
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CN111844390A (en
Inventor
沈立
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Hangzhou Guantong New Material Co ltd
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Hangzhou Guantong New Material Co ltd
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Priority to CN202010672767.4A priority Critical patent/CN111844390B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/22Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04Discharging the shaped articles
    • B28B13/06Removing the shaped articles from moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • B28B7/0014Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Abstract

The invention relates to the technical field of production of surrounding wall boards, in particular to production equipment and a processing technology for processing the surrounding wall boards, wherein a mould assembly comprises a side mould board, a front mould board, a rear mould board and a bottom mould board, a moulding area is formed among the side mould board, the front mould board, the rear mould board and the bottom mould board are of an integral structure, and the side mould board and the rear mould board are connected through a hinge; a first connecting assembly is arranged between the bottom template and the front template, the bottom template and the front template are connected through the first connecting assembly, and the front template can rotate around the first connecting assembly; a second connecting assembly is arranged between the rear template and the front template, and the rear template is connected with the front template through the second connecting assembly; the third connecting assembly is arranged between the side templates and the front template, and the side templates and the front template are connected through the third connecting assembly.

Description

Production equipment for processing wall board and processing method of wall board
Technical Field
The invention relates to the technical field of wall panel production, in particular to production equipment for processing a wall panel and a processing method of the wall panel.
Background
The prefabricated enclosing wall is formed by splicing cement enclosing wall plates. The prefabricated member combined enclosing wall is a temporary engineering enclosing wall made up by using new-type wall material magnesium chloride, pearlite, sand and cement through a special production process according to a scientific mixing ratio. The building brick is attractive in appearance, green and environment-friendly, convenient and quick to construct and low in cost, becomes an ideal substitute for clay bricks and concrete enclosing walls, and can be widely applied to various construction engineering fields such as building sites, urban construction, environment beautification, industrial technology transformation and the like. The production facility of prefabricated wallboard of present preparation mainly has preceding template and back template to constitute at the in-process that uses, and preceding template passes through a plurality of bolt fixed connection with back template to the five meters within ranges in bottom of preceding template and back template need set up tens of bolts and guarantee the intensity of wallboard, and it is very loaded down with trivial details to use, and work efficiency is very low.
Disclosure of Invention
The invention provides production equipment for processing a wall board and a processing method of the wall board, aiming at the problems of complex use, complex operation of workers and high labor cost.
In order to solve the technical problem, the invention is solved by the following technical scheme:
a production device for processing a wall board comprises a die assembly, a die assembly and a die assembly, wherein the die assembly comprises a side die plate, a front die plate, a rear die plate and a bottom die plate, a molding area is formed among the side die plate, the front die plate, the rear die plate and the bottom die plate are of an integral structure, the rear die plate and the bottom die plate are in an L shape, and the side die plate and the rear die plate are connected through a hinge; a first connecting assembly is arranged between the bottom template and the front template, the bottom template and the front template are connected through the first connecting assembly, and the front template can rotate around the first connecting assembly; a second connecting assembly is arranged between the rear template and the front template, and the rear template is connected with the front template through the second connecting assembly; the second connecting assembly comprises a first connecting seat, a second rotating shaft, a connecting rod and a second connecting seat, the first connecting seat is arranged at the top of the rear template, the second rotating shaft and the connecting rod are arranged between the first connecting seats, the second rotating shaft is fixedly connected with one end of the connecting rod, and the second connecting seat is arranged at the top end of the front template, the connecting rod can rotate around the second rotating shaft, so that the other end of the connecting rod is positioned in the second connecting seat, the length of the connecting rod is greater than the distance from the axis of the second rotating shaft to the side surface of the front template far away from the rear template, a fastening nut used for fastening and connecting the front template and the rear template is arranged at the position, beyond the front template, of the connecting rod, the side surface, close to the front template, of the fastening nut is abutted against the front template, the third connecting assembly comprises a fixing seat, a connecting column and a connecting sheet, the fixing seat is arranged at the side surface, far away from the rear template, of the side template, the fixing seat comprises a mounting cylinder, the connecting column is arranged in an inverted L shape, the connecting column is arranged in the mounting cylinder, the connecting sheet is arranged at the position, corresponding to the fixing seat, of the front template, the connecting sheet is provided with a U-shaped opening, the long end of the connecting column is inserted into the mounting cylinder, the short end of the connecting column is arranged in the U-shaped opening, and the outer surface of the short end of the connecting column is provided with threads, the fastening bolt fastens and connects the side template and the front template through threads.
Furthermore, the connecting plate is arranged in a V shape.
Further, a supporting seat is arranged at the bottom of the bottom template.
Further, the supporting seat is I-shaped.
A method for processing a wall panel obtained by a production device for processing the wall panel comprises the following steps: the method comprises the following steps:
the method comprises the following steps: connecting the side template, the front template, the rear template and the bottom template respectively through a first connecting assembly, a second connecting assembly and a third connecting assembly;
step two: pouring concrete into a molding area, pouring and stirring while reducing air bubbles, and scraping the overflowed part of concrete completely;
step three: when the concrete is semi-dry, inserting a lifting hook above the concrete;
step four: and after the concrete is completely dried, the second connecting assembly and the third connecting assembly are unfastened, the front template is outwards turned around the first connecting assembly, the side templates are outwards turned around the hinge, the formed wall panel is exposed outside, and finally the lifting hook is hung by a crane to take out the wall panel.
Due to the adoption of the technical scheme, the invention has the remarkable technical effects that: the invention uses a door-opening method for fixing to replace the mode of fixing by using the next row of screws in the prior art, does not need workers to bend over to twist dozens of bolts, only needs to unscrew the fastening nuts for fastening the first connecting assembly, the second connecting assembly and the third connecting assembly, and can expose the prefabricated wall panel by unfastening the connection relation among the side template, the front template, the rear template and the bottom template, thereby being convenient for use.
Drawings
Fig. 1 is a schematic structural view of embodiment 1 of the present invention.
Fig. 2 is a front view of embodiment 1 of the present invention.
Fig. 3 is a plan view of embodiment 1 of the present invention.
The names of the parts indicated by the numerical references in the drawings are as follows: the device comprises a die assembly 1, a side die plate 11, a front die plate 12, a rear die plate 13, a bottom die plate 14, a die forming area 15, a hinge 16, a first connecting assembly 2, a mounting beam 21, a connecting plate 22, a first rotating shaft 23, a second connecting assembly 3, a first connecting seat 31, a second rotating shaft 32, a connecting rod 33, a second connecting seat 34, a third connecting assembly 4, a fixed seat 41, a mounting cylinder 411, a connecting column 42, a connecting sheet 43, a 431-U-shaped opening and a supporting seat 5.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples.
Examples
As shown in fig. 1, the production equipment for processing the wall panel comprises a mould assembly 1, wherein the mould assembly 1 comprises a side mould plate 11, a front mould plate 12, a rear mould plate 13 and a bottom mould plate 14, a mould forming area 15 is formed among the side mould plate 11, the front mould plate 12, the rear mould plate 13 and the bottom mould plate 14 are of an integral structure, the rear mould plate 13 and the bottom mould plate 14 are in an L shape, and the side mould plate 11 and the rear mould plate 13 are connected through a hinge 16; a first connecting assembly 2 is arranged between the bottom template 14 and the front template 12, the bottom template 14 is connected with the front template 12 through the first connecting assembly 2, the front template 12 can rotate around the first connecting assembly 2, the first connecting assembly 2 comprises a mounting beam 21, a connecting plate 22 and a first rotating shaft 23, the mounting beam 21 is provided with a plurality of groups, the mounting beam 21 is arranged on one side, close to the front template 12, of the bottom template 14, the connecting plate 22 is arranged at one end, far away from the bottom template 14, of the mounting beam 21, the connecting plate 22 is arranged in a V shape, the connecting plate 22 is connected with the mounting beam 21 through the first rotating shaft 23, one end, not connected with the mounting beam 21, of the connecting plate 22 is fixedly connected with the front template 12, and the connecting plate 22 can drive the front template 12 to rotate around the axis of the first rotating shaft 23;
in this embodiment, a second connection assembly 3 is disposed between the rear formwork 13 and the front formwork 12, the rear formwork 13 is connected to the front formwork 12 through the second connection assembly 3, the second connection assembly 3 includes a first connection seat 31, a second rotation shaft 32, a connection rod 33 and a second connection seat 34, the first connection seat 31 is disposed on the top of the rear formwork 13, the second rotation shaft 32 and the connection rod 33 are disposed between the first connection seats 31, the second rotation shaft 32 is fixedly connected to one end of the connection rod 33, the second connection seat 34 is disposed on the top end of the front formwork 12, the connection rod 33 can rotate around the second rotation shaft 32, so that the other end of the connection rod 33 is located in the second connection seat 34, the length of the connection rod 33 is greater than the distance from the axis of the second rotation shaft 32 to the side surface of the front formwork 12 far away from the rear formwork 13, a fastening nut for fastening the front formwork 12 to the rear formwork 13 is disposed at a position where the connection rod 33 exceeds the front formwork 12, the side surface of the fastening nut close to the front template 12 is abutted against the front template 12;
be provided with third coupling assembling 4 between side form 11 and the preceding template 12 of this embodiment, side form 11 passes through third coupling assembling 4 with preceding template 12 and is connected, third coupling assembling 4 includes fixing base 41, spliced pole 42 and connection piece 43, fixing base 41 sets up the side of keeping away from back template 13 at side form 11, fixing base 41 includes installation section of thick bamboo 411, spliced pole 42 sets up to the type of falling L, spliced pole 42 sets up in installation section of thick bamboo 411, connection piece 43 sets up the position that corresponds fixing base 41 at preceding template 12, connection piece 43 is provided with U type opening 431, the long end of spliced pole 42 is pegged graft in installation section of thick bamboo 411, the short end of spliced pole 42 sets up in U type opening 431, the surface of the short end of spliced pole 42 is provided with the screw thread, fastening bolt passes through the screw thread and fastens side form 11 and preceding template 12 and is connected.
In addition, the bottom of the die plate 14 of this embodiment is provided with supporting seat 5, and supporting seat 5 sets up to the I shape, and supporting seat 5 can prevent to be stained with water at mould subassembly 1 in the season that the rainwater is many to prevent that the surrounding wall board from weing, the structure of supporting seat 5I shape has reduced the material but support intensity unchangeable.
The demolding method comprises the following steps: the fastening nut in the second connecting assembly 3 is firstly released, the connecting rod 33 is rotated around the second rotating shaft 32 to be separated from the second connecting seat 34, so that the connection between the rear template 13 and the front template 12 is released, the fastening nut in the third connecting assembly 4 is loosened, the connection between the connecting column 42 and the connecting sheet 43 is released, the short end of the connecting column 42 is rotated to be separated from the U-shaped opening 431, so that the connection between the side template 11 and the front template 12 is released, then the front template 12 is rotated around the first rotating shaft 23 through the connecting plate 22 to completely open the molding area 15, and finally, the wall panel is taken out through a lifting hook on the wall panel, so that the demolding operation is completed.
Example 2
A method for processing the wall board obtained by the production equipment for processing the wall board according to the embodiment 1:
the method comprises the following steps:
the method comprises the following steps: the side formwork 11, the front formwork 12, the rear formwork 13 and the bottom formwork 14 are connected through the first connecting assembly 2, the second connecting assembly 3 and the third connecting assembly 4 respectively;
step two: pouring concrete into the molding area 15, stirring while pouring, reducing air bubbles, and scraping the overflowed part of concrete completely;
step three: when the concrete is semi-dry, inserting a lifting hook above the concrete;
step four: after the concrete is completely dry, the second connecting assembly 3 and the third connecting assembly 4 are unfastened, the front formwork 12 is turned outwards around the first connecting assembly 2, the side formworks 11 are turned outwards around the hinges 16, the formed wall panel is exposed, finally, the hook is hung, and the wall panel is taken out.
In summary, the above-mentioned embodiments are only preferred embodiments of the present invention, and all equivalent changes and modifications made in the claims of the present invention should be covered by the claims of the present invention.

Claims (5)

1. The utility model provides a production facility of processing wainscot which characterized in that: the die assembly comprises a die assembly (1) and a die assembly, wherein the die assembly comprises a side die plate (11), a front die plate (12), a rear die plate (13) and a bottom die plate (14), a molding area (15) is formed among the side die plate (11), the front die plate (12), the rear die plate (13) and the bottom die plate (14) are of an integral structure, the rear die plate (13) and the bottom die plate (14) are L-shaped, and the side die plate (11) and the rear die plate (13) are connected through a hinge (16); a first connecting component (2) is arranged between the bottom template (14) and the front template (12), the bottom template (14) is connected with the front template (12) through the first connecting component (2), and the front template (12) can rotate around the first connecting component (2); a second connecting assembly (3) is arranged between the rear template (13) and the front template (12), and the rear template (13) is connected with the front template (12) through the second connecting assembly (3); be provided with third coupling assembling (4) between side form (11) and preceding template (12), side form (11) are connected through third coupling assembling (4) with preceding template (12), first coupling assembling (2) are including installation roof beam (21), connecting plate (22) and first rotation axis (23), installation roof beam (21) are provided with a plurality of groups, installation roof beam (21) set up in one side that bottom form (14) are close to preceding template (12), connecting plate (22) set up the one end of keeping away from bottom form (14) at installation roof beam (21), connecting plate (22) are connected with installation roof beam (21) through first rotation axis (23), the one end and preceding template (12) fixed connection that are not connected with installation roof beam (21) of connecting plate (22), connecting plate (22) can drive preceding template (12) around the axis rotation of first rotation axis (23), second coupling assembling (3) include first connecting seat (31), A second rotating shaft (32), a connecting rod (33) and a second connecting seat (34), wherein the first connecting seat (31) is arranged at the top of the rear template (13), the second rotating shaft (32) and the connecting rod (33) are arranged between the first connecting seats (31), the second rotating shaft (32) is fixedly connected with one end of the connecting rod (33), the second connecting seat (34) is arranged at the top end of the front template (12), the connecting rod (33) can rotate around the second rotating shaft (32), so that the other end of the connecting rod (33) is positioned in the second connecting seat (34), the length of the connecting rod (33) is greater than the distance from the axis of the second rotating shaft (32) to the side surface of the front template (12) far away from the rear template (13), a fastening nut for fastening and connecting the front template (12) and the rear template (13) is arranged at the position where the connecting rod (33) exceeds the front template (12), and the side surface of the fastening nut close to the front template (12) is abutted against the front template (12), third coupling assembling (4) are including fixing base (41), spliced pole (42) and connection piece (43), fixing base (41) set up the side of keeping away from back template (13) in side form (11), fixing base (41) are including installation section of thick bamboo (411), spliced pole (42) set up to the type of falling L, spliced pole (42) set up in installation section of thick bamboo (411), connection piece (43) set up the position that corresponds fixing base (41) in front template (12), connection piece (43) are provided with U type opening (431), the long end of spliced pole (42) is pegged graft in installation section of thick bamboo (411), the short-end setting of spliced pole (42) is in U type opening (431), the surface of the short-end of spliced pole (42) is provided with the screw thread, fastening bolt passes through the screw thread and connects side form (11) and front template (12) fastening connection.
2. The production facility of a process wall panel of claim 1, wherein: the connecting plate (22) is arranged in a V shape.
3. The production facility of a process wall panel of claim 1, wherein: the bottom of the bottom template (14) is provided with a supporting seat (5).
4. The production facility of a process wall panel of claim 3, wherein: the supporting seat (5) is arranged in an I shape.
5. A method of manufacturing a wall panel according to any one of claims 1 to 4, wherein the method comprises the steps of: the method is characterized in that:
the method comprises the following steps:
the method comprises the following steps: the side formwork (11), the front formwork (12), the rear formwork (13) and the bottom formwork (14) are connected well through a first connecting assembly (2), a second connecting assembly (3) and a third connecting assembly (4) respectively;
step two: pouring concrete into a molding area (15), stirring while pouring, reducing air bubbles, and scraping the overflowed part of concrete completely;
step three: when the concrete is semi-dry, inserting a lifting hook above the concrete;
step four: and (3) after the concrete is completely dried, unfastening the second connecting assembly (3) and the third connecting assembly (4), turning the front template (12) outwards around the first connecting assembly (2), turning the side templates (11) outwards around the hinges (16), exposing the formed wall board, and finally hanging the lifting hook by a crane to take out the wall board.
CN202010672767.4A 2020-07-14 2020-07-14 Production equipment for processing wall board and processing method of wall board Active CN111844390B (en)

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CN202010672767.4A CN111844390B (en) 2020-07-14 2020-07-14 Production equipment for processing wall board and processing method of wall board

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Application Number Priority Date Filing Date Title
CN202010672767.4A CN111844390B (en) 2020-07-14 2020-07-14 Production equipment for processing wall board and processing method of wall board

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CN111844390B true CN111844390B (en) 2021-10-22

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112609516B (en) * 2021-01-14 2022-09-09 中铁十七局集团有限公司 Manufacturing method of concrete filled steel tube sleeper with groove on side surface

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DE2430010A1 (en) * 1974-06-22 1976-01-08 Kesting Interprefab Ag Large layered concrete rear ventilated facade slab - with insulating layer between front and bearing slabs serving as formwork membrane
CN2470089Y (en) * 2001-04-10 2002-01-09 邹德刚 Mould of concrete product
US20050275124A1 (en) * 2004-06-14 2005-12-15 Kenneth Franklin Insulated concrete form systems and methods of making and using the same
CN100387797C (en) * 2006-01-05 2008-05-14 南通建筑工程总承包有限公司 Building template
CN102359264A (en) * 2011-10-21 2012-02-22 四川省晟茂建设有限公司 Fastener of steel pipe scaffold
CN202299389U (en) * 2011-11-04 2012-07-04 江苏天任建设有限公司 Connecting structure of rod pieces perpendicular to each other for scaffold
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