CN108858736A - Rapid forming method for semitransparent concrete plate - Google Patents

Rapid forming method for semitransparent concrete plate Download PDF

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Publication number
CN108858736A
CN108858736A CN201810573165.6A CN201810573165A CN108858736A CN 108858736 A CN108858736 A CN 108858736A CN 201810573165 A CN201810573165 A CN 201810573165A CN 108858736 A CN108858736 A CN 108858736A
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China
Prior art keywords
plate
concrete
light
translucent
guide device
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CN201810573165.6A
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Chinese (zh)
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CN108858736B (en
Inventor
黄宝锋
韩晶
卢文胜
哈雷德莫萨拉姆
严军
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Nanjing Tech University
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Nanjing Tech University
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0037Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects with elements being able to conduct light, e.g. light conducting fibers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • B28B7/0014Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0029Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/40Mixing specially adapted for preparing mixtures containing fibres
    • B28C5/402Methods
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a quick forming method of a semitransparent concrete plate, which comprises the following steps: 1) preparing a perforated plate; 2) assembling the templates; 3) inserting a light guide element; 4) mixing the concrete; 5) pouring a concrete block; 6) removing the mold; 7) maintaining; 8) cutting a concrete slab; 9) and (5) polishing the translucent concrete plate. The semitransparent concrete plate obtained by the invention has the advantages of quick forming, high quality and smooth surface, meets the light guide requirement, has simple and efficient process for preparing the semitransparent concrete plate, meets the requirements of green energy conservation and building industrialization, and has wider application prospect.

Description

A kind of translucent concrete plate quick molding method
Technical field
The present invention relates to a kind of the realm of building construction, especially translucent concrete plate quick molding method.
Background technique
With the popularization of assembled technology, the ratio of prefabricated components under construction is gradually increased, in particular for going along with sb. to guard him knot The prefabricated out-hung panel of structure.In prefabricated exterior-protecting wall panel at this stage mostly use conventional construction method, take a lot of work, be time-consuming, cost compared with Height is unsuitable for the needs of current prefabrication and assembly construction, industrialization production.Therefore the efficient rapid shaping side of translucent concrete plate Method is the key technology of a urgent need to resolve.
Summary of the invention
The purpose of the invention is to overcome the deficiencies of the prior art and provide a kind of to have that be simple and efficient and have can be industrial The translucent concrete plate quick molding method of change.
The technical solution adopted by the present invention is:A kind of translucent concrete plate quick molding method, specifically includes following step Suddenly:
1) punched steel plate is prepared:It according to translucent concrete plate light-conductive rate design requirement, punches on the steel plate, aperture needs Greater than optical fiber diameter 1-2mm, to guarantee that light-guide device can be smoothly inserted into;
2) assembled formwork:The template includes steel plate or poly (methyl methacrylate) plate, by steel plate or poly (methyl methacrylate) plate screw with Electric drill is spliced, and carries out stiffened steel plates installation;
3) it is inserted into light-guide device:The light-guide device includes optical fiber, glass bar or sticking plaster, and punched steel plate is put into In prefab-form, then light-guide device is inserted into reserved hole, it, can be in every guide-lighting member in order to guarantee light-guide device level Part both ends apply pulling force and fix on the outside of template;
4) mixing concrete:Cement, silicon powder, cenosphere, PVA fiber are poured into and stir 2min extremely from blender 5min;The cement, silicon powder, cenosphere, PVA fiber weight percent be:1:0.08~0.12:0.40~0.50: 0.0006~0.0007;High-performance water reducing agent is added to the water again, the cement, water, high-performance water reducing agent weight percent For:1:0.39~0.50:0.01~0.015;Mixed liquor is poured into the stirring 2min to 5min from blender, mixture is stirred certainly The machine of mixing is drawn off, and is poured on backing plate, then through manually being mixed and stirred 1~2min, and from counting when starting and adding water, all operationss must be It is completed in 30min;
5) casting concrete block:Concrete prepared by step 4) is gradually poured into the template that step 2) has been spliced;
6) demoulding:After the completion of pouring, concret block is placed in 20 ± 5 DEG C of environment.24~48 hours laggard Row demoulding first removes bottom plate and side plate, then the optical fiber more than front and back plate face is cut off, finally again by front and back plate face using electric drill Removal obtains translucent concrete block;
7) it conserves:Translucent concrete block is put into standard curing room and is conserved;
8) concrete slab is cut:Using cutting pedestal, carried out according to the design thickness and reserved 2~5mm polishing thickness of plate Cutting;
9) translucent concrete plate is polished:It is enterprising that the concrete plate that cutting obtains in step 8) is placed in water mill pedestal Row polishing.
Preferably, the template with a thickness of 10~15mm, the diameter of the light-guide device is 0.5~20mm.
Preferably, before assembled formwork, needing to creep into row punching, aperture in template edge electricity consumption in the step 2) For 1~3mm, reuses self-tapping screw and be fixed.While in order to guarantee anchoring effect, reaches installation and be simple and efficient and be easy to tear open It unloads, adjacent self-tapping screw should be made to keep the spacing of 10~15cm.Stiffened steel plates, which need to slot in corresponding position, to be fixed, and fluting is deep Degree is 5~10mm, and length and width are 1.2~1.3 times of stiffened steel plates fixing end correspondingly-sized.
Preferably, the length of light-guide device should be 15~20cm longer than design length in the step 3), allow to convex Plate face to tensioning and anchors out, to guarantee light-guide device level.
Preferably, casting concrete requires to be poured slowly into from die edge in the step 5), it is mixed to encounter optical fiber barrier When solidifying soil paste flowing, should use plug and pound stick and assist pouring into, casting process should be completed within 5 minutes, adopt before concrete initial set It is struck off with aluminium alloy to surface is poured, after the initial set of the slurry of translucent concrete, covers preservative film in time, keep slurry Moisture and anticracking.
Preferably, in the step 7), the curing condition of standard curing room is:Temperature is 20~21 DEG C, relative humidity It is 95% or more.If there is muti-piece, 10~20mm of distance, block surface should keep moist, and must not be by the direct shower of water.
Preferably, in the step 8), when cutting when design thickness is higher than 30mm, Large Diameter Slicing knife can be taken Piece single cut;When design thickness is lower than 30mm, in order to avoid blade shakes the destruction so that plate, minor diameter should be used Blade is repeatedly cut
Preferably, should be polished first using the grinding of coarse grain diameter in bruting process in the step 9);It reuses Medium grain size grinding is polished;Finally polished using fine grain grinding.
Compared with prior art, the beneficial effects of the invention are as follows:
1. this construction technology can make the identical plate of muti-piece, aspect industrialization simultaneously, template splicing is simple and efficient, easily In processing and disassembly.
2. the translucent concrete plate of this construction technology production passes through grinding process, quality and thickness are controllable, comply with standard Change, the surface after polishing is smooth clean and tidy, so that plate is beautiful and generous.
Detailed description of the invention
Fig. 1 is the front elevation view of present invention production plate;
Fig. 2 is the side view of present invention production plate;
Fig. 3 is isometric plan of the optical fiber in punched steel plate in the present invention;
Fig. 4 is the Prototype drawing of prefabricated translucent concrete plate in the present invention;
Fig. 5 is the translucent concrete plate figure after cutting in the present invention;
In figure:1 is concrete material, and 2 be light-guide device, and 3 be punched steel plate, and 4 be shuttering boards, and 5 be split bolt, 6 It is small-sized split bolt for self-tapping screw, 7.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and specific embodiments.
As shown in Fig. 1~5:The translucent concrete plate that the present invention makes, including light-guide device 2, punched steel plate 3 and coagulation Soil material 1, wherein light-guide device 2 realizes the light-guiding function of plate, concrete using such as optical fiber, glass bar, sticking plaster Material 1 realizes the excellent thermal and insulating performance of plate, punching using a variety of concrete additives such as hollow microballon, silicon powder, plastics Steel plate 3 makes plate obtain higher structural-load-carrying capacity using iron plate or sheet metal etc., arranges needs according to light-guide device With bearing capacity demand, multilayer punched steel plate can also be used.
The template that the present invention uses includes shuttering boards 4 and anchoring piece 5,6,7, and wherein shuttering boards 4 are using steel plate, organic Glass plate etc., anchoring piece are divided into the small-sized split bolt of the split bolt 5 of anchor templates, self-tapping screw 6 and anchoring stiffened steel plates 7。
Above-mentioned translucent concrete plate quick molding method, specifically comprises the following steps:
1) punched steel plate is prepared:It according to translucent concrete plate light-conductive rate design requirement, punches on the steel plate, aperture needs Greater than optical fiber diameter 1-2mm, to guarantee that light-guide device can be smoothly inserted into;
2) assembled formwork:The template includes steel plate or poly (methyl methacrylate) plate, by steel plate or poly (methyl methacrylate) plate screw with Electric drill is spliced, and carries out stiffened steel plates installation;The template with a thickness of 10~15mm;Before assembled formwork, need Template edge electricity consumption drilling row punching, aperture is 1~3mm, reuses self-tapping screw and is fixed.In order to guarantee anchoring effect Meanwhile reaching installation and be simple and efficient and being readily disassembled, adjacent self-tapping screw should be made to keep the spacing of 10~15cm.Stiffened steel plates need It to slot and fix in corresponding position, groove depth is 5~10mm, and length and width are stiffened steel plates fixing end correspondingly-sized 1.2~1.3 times.
3) it is inserted into light-guide device:The light-guide device includes optical fiber, glass bar or sticking plaster, and punched steel plate is put into In prefab-form, then light-guide device is inserted into reserved hole, it, can be in every guide-lighting member in order to guarantee light-guide device level Part both ends apply pulling force and fix on the outside of template;The diameter of the light-guide device is 0.5~20mm.The length of light-guide device is answered It is 15~20cm longer than design length, allow to protrude plate face to tensioning and anchor, to guarantee light-guide device level.
4) mixing concrete:Cement, silicon powder, cenosphere, PVA fiber are poured into and stir 2min extremely from blender 5min;The cement, silicon powder, cenosphere, PVA fiber weight percent be:1:0.08~0.12:0.40~0.50: 0.0006~0.0007;High-performance water reducing agent is added to the water again, the cement, water, high-performance water reducing agent weight percent For:1:0.39~0.50:0.01~0.015;Mixed liquor is poured into the stirring 2min to 5min from blender, mixture is stirred certainly The machine of mixing is drawn off, and is poured on backing plate, then through manually being mixed and stirred 1~2min, and from counting when starting and adding water, all operationss must be It is completed in 30min;
5) casting concrete block:Concrete prepared by step 4) is gradually poured into the template that step 2) has been spliced;It pours Concrete requirement is built to be poured slowly into from die edge, encounter optical fiber barrier concrete grout flowing when, should use plug and pound stick assist fall Enter, casting process should be completed within 5 minutes, be struck off using aluminium alloy to surface is poured before concrete initial set, to half After the slurry initial set of transparent concrete, preservative film is covered in time, keeps slurry moisture and anticracking.
6) demoulding:After the completion of pouring, concret block is placed in 20 ± 5 DEG C of environment.24~48 hours laggard Row demoulding first removes bottom plate and side plate, then the optical fiber more than front and back plate face is cut off, finally again by front and back plate face using electric drill Removal obtains translucent concrete block;
7) it conserves:Translucent concrete block is put into standard curing room and is conserved;The maintenance item of standard curing room Part is:Temperature is 20~21 DEG C, and relative humidity is 95% or more.If there is muti-piece, 10~20mm of distance, block surface should be protected Humidity is held, and must not be by the direct shower of water.
8) concrete slab is cut:Using cutting pedestal, carried out according to the design thickness and reserved 2~5mm polishing thickness of plate Cutting;When cutting when design thickness is higher than 30mm, Large Diameter Slicing blade single cut can be taken;When design thickness is lower than When 30mm, in order to avoid blade shakes the destruction so that plate, should repeatedly it be cut using minor diameter blade
9) translucent concrete plate is polished:It is enterprising that the concrete plate that cutting obtains in step 8) is placed in water mill pedestal Row polishing.It should be polished first using the grinding of coarse grain diameter in bruting process;Medium grain size grinding is reused to polish;Most It is polished afterwards using fine grain grinding.
The present invention keeps the production process of translucent concrete plate greatly easy, and the template used is simple and efficient, and is easily installed With disassembly, class is cut into multiple translucent concrete plates after one-pass molding, high-efficient, is very beneficial for industrialized production.System The translucent concrete plate plate face of work is smooth clean and tidy, and light-guide device is evenly distributed, and light guide effect is splendid, and plate is overall beautiful big Side.
It is described in detail above in conjunction with embodiment of the attached drawing to the invention patent, but the invention patent is not limited to institute The embodiment of description.For those of ordinary skill in the art, in the range of the principle of the invention patent and technical idea It is interior, a variety of variations, modification, replacement and deformation are carried out to these embodiments and still fallen in the scope of protection of the patent of the present invention.

Claims (8)

1. a kind of translucent concrete plate quick molding method, it is characterised in that:Specifically comprise the following steps:
1) punched steel plate is prepared:It according to translucent concrete plate light-conductive rate design requirement, punches on the steel plate, aperture is greater than light guide Fibre diameter 1-2mm, to guarantee that light-guide device can be smoothly inserted into;
2) assembled formwork:The template includes steel plate or poly (methyl methacrylate) plate, by steel plate or poly (methyl methacrylate) plate screw and electric drill Spliced, and carries out stiffened steel plates installation;
3) it is inserted into light-guide device:The light-guide device includes optical fiber, glass bar or sticking plaster, punched steel plate is put into prefabricated In template, then in the reserved hole of light-guide device insertion, in order to guarantee light-guide device level, applied at every light-guide device both ends Add pulling force and is fixed on the outside of template;
4) mixing concrete:Cement, silicon powder, cenosphere, PVA fiber are poured into the stirring 2min to 5min from blender;Institute State cement, silicon powder, cenosphere, PVA fiber weight percent be:1:0.08~0.12:0.40~0.50:0.0006~ 0.0007;High-performance water reducing agent is added to the water again, the cement, water, high-performance water reducing agent weight percent be:1:0.39 ~0.50:0.01~0.015;Mixed liquor is poured into the stirring 2min to 5min from blender, mixture is drawn off from blender, It is poured on backing plate, then is manually mixed and stirred 1~2min, from counting when starting and adding water, all operationss must be completed in 30min;
5) casting concrete block:Concrete prepared by step 4) is gradually poured into the template that step 2) has been spliced;
6) demoulding:After the completion of pouring, concret block is placed in 20 ± 5 DEG C of environment.It is torn open after 24~48 hours Mould first removes bottom plate and side plate, then will cut off more than the optical fiber of front and back plate face using electric drill, finally again by front and back plate face removal, Obtain translucent concrete block;
7) it conserves:Translucent concrete block is put into standard curing room and is conserved;
8) concrete slab is cut:Using cutting pedestal, cut according to the design thickness and reserved 2~5mm polishing thickness of plate;
9) translucent concrete plate is polished:The concrete plate that cutting obtains in step 8) is placed on water mill pedestal and is beaten Mill.
2. a kind of translucent concrete plate quick molding method according to claim 1, it is characterised in that:The template With a thickness of 10~15mm, the diameter of the light-guide device is 0.5~20mm.
3. a kind of translucent concrete plate quick molding method according to claim 1, it is characterised in that:The step 2) In, before assembled formwork, row punching is crept into template edge electricity consumption, aperture is 1~3mm, it reuses self-tapping screw and is fixed, Adjacent self-tapping screw keeps the spacing of 10~15cm;Stiffened steel plates by fluting fix, groove depth be 5~10mm, length with Width is 1.2~1.3 times of stiffened steel plates fixing end correspondingly-sized.
4. a kind of translucent concrete plate quick molding method according to claim 1, it is characterised in that:The step 3) The length of middle light-guide device is 15~20cm longer than design length, so that it is protruded plate face to tensioning and anchors, to guarantee guide-lighting member Part is horizontal.
5. a kind of translucent concrete plate quick molding method according to claim 1, it is characterised in that:The step 5) In, casting concrete is poured slowly into from die edge, when encountering optical fiber barrier concrete grout flowing, is fallen using stick auxiliary is plugged and pounded Enter, casting process is completed within 5 minutes, is struck off using aluminium alloy to surface is poured before concrete initial set, to semi-transparent After the slurry initial set of bright concrete, preservative film is covered in time, keeps slurry moisture and anticracking.
6. a kind of translucent concrete plate quick molding method according to claim 1, it is characterised in that:The step 7) In, the curing condition of standard curing room is:Temperature is 20~21 DEG C, and relative humidity is 95% or more, muti-piece translucent concrete Block 10~20mm of distance, block surface keep moist, and must not be by the direct shower of water.
7. a kind of translucent concrete plate quick molding method according to claim 1, it is characterised in that:The step 8) In, when cutting when design thickness is higher than 30mm, take Large Diameter Slicing blade single cut;When design thickness is lower than 30mm When, it is repeatedly cut using minor diameter blade.
8. a kind of translucent concrete plate quick molding method according to claim 1, it is characterised in that:The step 9) In, it is polished first using the grinding of coarse grain diameter in bruting process;Medium grain size grinding is reused to polish;Finally using thin Partial size grinding is polished.
CN201810573165.6A 2018-06-06 2018-06-06 Rapid forming method for semitransparent concrete plate Active CN108858736B (en)

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Cited By (6)

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CN109382908A (en) * 2018-11-30 2019-02-26 湖南恒盛瑞通新型建材有限公司 The production method and its production mould of non-light tight concrete
CN113149566A (en) * 2021-05-07 2021-07-23 佛山市东鹏陶瓷发展有限公司 High-performance light-transmitting concrete slab and preparation process thereof
CN114474309A (en) * 2022-01-25 2022-05-13 陕西瑞盾建筑工程有限公司 Preparation method of light-transmitting concrete decorative plate
CN114619557A (en) * 2022-04-12 2022-06-14 南京高等职业技术学校(江苏联合职业技术学院南京分院) Forming device and forming method for producing light-transmitting concrete slab by using superposition method
CN114704079A (en) * 2022-03-22 2022-07-05 浙江均泰建设有限公司 Aluminum template structure
CN115419213A (en) * 2022-08-15 2022-12-02 中建(天津)工业化建筑工程有限公司 Prefabricated mold-dismantling-free heat-preservation light-transmission integrated concrete slab and manufacturing method thereof

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CN106313306A (en) * 2016-08-19 2017-01-11 陕西省建筑科学研究院 Combined formwork with optical fiber arranged evenly, wiring unit and using method thereof
CN107696365A (en) * 2017-10-18 2018-02-16 南京工程学院 It is a kind of to be applied to the cement base non-light tight concrete mould based on resin
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JP4353105B2 (en) * 2005-02-10 2009-10-28 株式会社大林組 Method for manufacturing light transmissive member
CN101906836A (en) * 2010-07-28 2010-12-08 湖南科技大学 Non-light tight concrete member and manufacturing method thereof
CN102953499A (en) * 2011-08-26 2013-03-06 迪特尔·克里斯但丁 Method and device for producing a translucent multilayer composite construction element with integrated facade panel
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109382908A (en) * 2018-11-30 2019-02-26 湖南恒盛瑞通新型建材有限公司 The production method and its production mould of non-light tight concrete
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CN114474309A (en) * 2022-01-25 2022-05-13 陕西瑞盾建筑工程有限公司 Preparation method of light-transmitting concrete decorative plate
CN114704079A (en) * 2022-03-22 2022-07-05 浙江均泰建设有限公司 Aluminum template structure
CN114619557A (en) * 2022-04-12 2022-06-14 南京高等职业技术学校(江苏联合职业技术学院南京分院) Forming device and forming method for producing light-transmitting concrete slab by using superposition method
CN114619557B (en) * 2022-04-12 2023-04-07 南京高等职业技术学校(江苏联合职业技术学院南京分院) Forming device and forming method for producing light-transmitting concrete slab by using superposition method
CN115419213A (en) * 2022-08-15 2022-12-02 中建(天津)工业化建筑工程有限公司 Prefabricated mold-dismantling-free heat-preservation light-transmission integrated concrete slab and manufacturing method thereof

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