CN108842309B - Device for manufacturing moxa mattress - Google Patents
Device for manufacturing moxa mattress Download PDFInfo
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- CN108842309B CN108842309B CN201810929525.1A CN201810929525A CN108842309B CN 108842309 B CN108842309 B CN 108842309B CN 201810929525 A CN201810929525 A CN 201810929525A CN 108842309 B CN108842309 B CN 108842309B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 160
- 238000005520 cutting process Methods 0.000 claims abstract description 75
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- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 230000033001 locomotion Effects 0.000 claims abstract description 6
- 238000005056 compaction Methods 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 25
- 238000003892 spreading Methods 0.000 claims description 7
- 230000007480 spreading Effects 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 235000010894 Artemisia argyi Nutrition 0.000 claims description 4
- 244000030166 artemisia Species 0.000 claims description 4
- 238000000034 method Methods 0.000 description 8
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- 235000009051 Ambrosia paniculata var. peruviana Nutrition 0.000 description 2
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- 235000017731 Artemisia dracunculus ssp. dracunculus Nutrition 0.000 description 2
- 239000001138 artemisia absinthium Substances 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- 206010000234 Abortion spontaneous Diseases 0.000 description 1
- 206010011224 Cough Diseases 0.000 description 1
- 206010062717 Increased upper airway secretion Diseases 0.000 description 1
- 230000003266 anti-allergic effect Effects 0.000 description 1
- 230000001088 anti-asthma Effects 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B11/00—Machines for sewing quilts or mattresses
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B33/00—Devices incorporated in sewing machines for supplying or removing the work
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B37/00—Devices incorporated in sewing machines for slitting, grooving, or cutting
- D05B37/04—Cutting devices
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/10—Electrical or electromagnetic drives
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05D—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
- D05D2305/00—Operations on the work before or after sewing
- D05D2305/08—Cutting the workpiece
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Mechanical Engineering (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
- Transmission Devices (AREA)
Abstract
The utility model discloses a device for manufacturing an mugwort mattress, which is characterized in that a feeding mechanism for paving a mattress bottom lining and mugwort is sequentially arranged along the direction from a feeding end to a finished product end, a quilting line mechanism for quilting the mattress, and a cutting mechanism for compacting and cutting the finished product end of the mattress, wherein a linkage mechanism for conveying the finished product of the mattress and realizing cooperative movement with the cutting mechanism is arranged beside the cutting mechanism and near the finished product end of the mattress. The linkage mechanism comprises a frame, a driving roller is rotatably arranged on the upper part of the frame near the outer end, a driven roller is arranged on the upper part of the frame near the inner end, a plurality of sprocket transmission units are arranged between the driving roller and the driven roller, a unidirectional wheel is arranged on the outer end of the driven roller, a first sprocket is arranged on the outer end of the unidirectional wheel, and the first sprocket is connected with a second sprocket arranged on the outer end of a driving roller on the quilting line mechanism through an annular chain rope. The utility model can realize continuous manufacturing of the mugwort mattress and has the advantages of regular finished products and high production efficiency.
Description
Technical Field
The utility model belongs to the technical field of mattress processing equipment, and particularly relates to a device for manufacturing an mugwort mattress.
Background
Mugwort is a common Chinese herbal medicine, and since ancient times, our ancestors have an undegraded margin with mugwort. Since the mugwort has low requirements on the growth environment and is almost nationwide, people use mugwort to treat pestilence diseases in ancient times, and innumerable lives are saved. At the noon each year, people always place mugwort in their home to "keep away the evil". The moxa dried by burning can sterilize and disinfect, and purify air. The mothers who have grown up the children use the moxa water to bath or fumigate. The medical books record that mugwort leaves have the effects of regulating qi and blood, expelling cold-dampness, warming meridians, stopping bleeding, preventing miscarriage and the like. Modern experimental researches have proved that the mugwort leaf has antibacterial and antiviral effects, anti-asthma, anti-cough and phlegm-eliminating effects, hemostatic and anticoagulant effects, sedative and antiallergic effects, liver-protecting and gallbladder-benefiting effects, etc.
Today, people face various living pressures and environmental pressures, and the health care of the wormwood and the health maintenance of the wormwood are a practical and effective health care method. The mugwort mattress is characterized in that the mugwort mattress has natural elasticity, and different resilience forces can be applied according to different human body pressures, so that people can sit for a long time without softness, sit for a long time without hardness, have moderate flexibility and natural and comfortable feeling, have the effects of not cool in winter, not hot in summer, dehumidify and ventilate, cool skin and Shu Jinsong back, and eliminate fatigue, and are more and more popular with people.
However, in the process of manufacturing the moxa mattress by using the moxa, the moxa is light and small, and the moxa needs to be laid, so that the manufacturing of the high-efficiency and continuous finished moxa mattress is difficult to realize, and the conventional mattress manufacturing equipment is difficult to apply to the manufacturing process of the moxa mattress, so that it is important to develop a device capable of being specially used for manufacturing the moxa mattress.
The utility model patent with publication number CN103111554B discloses a spring mattress production device, which comprises a spring production machine, a net penetrating machine, a spring guiding device and a spring conveying device, wherein the spring conveying device comprises a rotary table, a first driving device, a belt wheel and a magnetic conveying belt, the spring guiding device comprises a push plate, a second driving device for driving the push plate to linearly move and a guiding piece, the push plate is provided with a groove, at least two sides of the groove are in contact with a part with smaller middle diameter of the spring, the guiding piece is fixed on the net penetrating machine, the guiding piece is provided with a guiding surface, when the push plate pushes the spring to the net penetrating machine, if a node at the bottom of the spring is positioned in an interference area, the guiding surface is in contact with the node at the bottom of the spring, and the guiding surface is used for pushing the node of the spring away from the interference area. However, the utility model is not suitable for manufacturing and producing the mugwort mattress.
The utility model patent with publication number CN2192610Y discloses a pneumatic grass mattress machine which is a production mechanism specially used for producing grass mattresses and even grass sofas and consists of a frame warp and weft needle threading and weaving mechanism and the like. The machine is characterized in that six parts of a clamping mechanism, a pressing mechanism, a travelling mechanism and a warp and weft knitting mechanism are arranged on the machine frame, and knitting operation is completed at one time by taking a compressed air cylinder as power. Compared with a manual mattress machine, the machine has high efficiency, low labor intensity, stable pressing force on the mattress and regular stitch, can greatly improve the quality of the grass mattress, and has simple structure and low manufacturing cost. However, the utility model can only weave the warps and the wefts of the mattress, namely can only weave the mattress intermittently, can not continuously manufacture the mattress, and has low production efficiency.
Disclosure of Invention
In view of the above, the present utility model aims to overcome the shortcomings of the prior art, and provides a device for manufacturing a mugwort mattress, which can realize continuous manufacturing of mugwort mattress and has the advantages of regular finished product and high production efficiency.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a make device of chinese mugwort mattress, sets gradually along material loading end to the finished product end direction and is used for laying mattress bottom lining material and chinese mugwort's feed mechanism for quilting the quilting line mechanism of system mattress and be used for compressing tightly and cutting mechanism with the segmentation to mattress finished product end, cutting mechanism next door and be close to mattress finished product end position be provided with be used for conveying mattress finished product and realize with cutting mechanism collaborative motion's link gear.
Further, the linkage mechanism comprises a frame, a driving roller is rotatably arranged at the position, close to the outer end, of the upper part of the frame, a driven roller is arranged at the position, close to the inner end, of the upper part of the frame, the cutting mechanism is arranged on the frame in a rolling manner and positioned between the driving roller and the driven roller, a plurality of chain wheel transmission units are arranged between the driving roller and the driven roller, a unidirectional wheel is arranged at the outer end of the driven roller, a first chain wheel is arranged at the outer end of the unidirectional wheel, the first chain wheel is connected with a second chain wheel arranged at the outer end of a driving roller on the quilting line mechanism through a ring chain, a driving wheel is arranged at the outer end of the driving roller, and a driving module for driving the driving wheel is arranged on the frame;
the chain wheel transmission unit comprises a third chain wheel arranged on the driving roller, a fourth chain wheel arranged on the driven roller and an open chain rope arranged between the third chain wheel and the fourth chain wheel, one end of the open chain rope is arranged on the left end face of the cutting mechanism, and the other end of the open chain rope is arranged on the right end face of the cutting mechanism.
Further, the driving module is a driving motor, a hydraulic motor or a pneumatic motor.
Further, a plurality of flexible belts for temporarily supporting finished mattresses for quilting and cutting are wound between the driving roller and the driven roller, one end of each flexible belt is arranged on the left end face of the cutting mechanism, and the other end of each flexible belt is arranged on the right end face of the cutting mechanism.
Further, a tensioning wheel for tensioning the lower side of the flexible belt is arranged on the frame.
Further, the feeding mechanism comprises supporting legs, a platform arranged on the supporting legs and baffles arranged on the front side edge and the rear side edge of the platform.
Further, the feeding mechanism further comprises a leveling module which is arranged on the platform and used for leveling moxa, the leveling module comprises first supporting legs which are symmetrically arranged on the front side and the rear side of the platform, first frame-shaped supports which are arranged on the upper portions of the first supporting legs, first supporting plates which are arranged inside the first frame-shaped supports in a sliding mode along the vertical direction, leveling rollers which are rotatably arranged between the two first supporting plates, and first adjusting rods which are arranged at the tops of the first frame-shaped supports through thread structures, the bottoms of the first adjusting rods are hinged to the tops of the first supporting plates in a ball mode, and stirring rods are arranged on the outer surfaces of the leveling rollers.
Further, the feeding mechanism further comprises a compaction module which is arranged on the platform and used for compacting the moxa, the compaction module is arranged between the quilting line mechanism and the paving module, the compaction module comprises second supporting legs which are symmetrically arranged on the front side and the rear side of the platform, second frame-shaped supports which are arranged on the upper parts of the second supporting legs, second supporting plates which are arranged inside the second frame-shaped supports in a sliding mode along the vertical direction, compaction rollers which are arranged between the two second supporting plates in a rotating mode, and second adjusting rods which are arranged at the tops of the second frame-shaped supports through thread structures, and the bottoms of the second adjusting rods are hinged to the tops of the second supporting plates in a ball mode.
Further, the upper ends of the first adjusting rod and the second adjusting rod are respectively provided with a rotating disc for manual rotation operation.
Further, the leveling roller and the compacting roller are driven by a motor, a hydraulic motor or a pneumatic motor.
Further, the number of compaction modules is 1-5.
Further, the number of the sprocket drive units is 1-5.
Further, a roll stand for receiving a roll of bedding foundation material is included.
A manufacturing method of a mugwort mattress comprises the following steps:
s1, checking a feeding mechanism, a quilting line mechanism, a cutting mechanism and a linkage mechanism to ensure that the quilting line mechanism can work normally, and adjusting the heights of a paving module and a compacting module on the feeding mechanism according to the thickness of the mugwort mattress;
s2, paving the initial end of the mattress bottom lining material to a quilting line mechanism by a feeding mechanism, and paving the initial end of the mattress top lining material placed on the quilting line mechanism above the initial end of the mattress bottom lining material;
s3, uniformly paving the moxa on a mattress bottom lining and compacting;
s4, starting a quilting line mechanism to perform quilting line operation on the moxa mattress which is evenly paved and compacted;
s5, starting a linkage mechanism to drive a driving roller on the quilting line mechanism to rotate, further conveying the moxa mattress for finishing quilting line operation from the quilting line mechanism to a cutting mechanism, and slowly moving the moxa mattress for finishing quilting line operation to a finished product end by the cutting mechanism under the drive of an open chain rope on the linkage mechanism;
s6, when the length of the mugwort mattress after quilting line operation reaches the length of the finished mattress, starting a cutting mechanism to manufacture the mattress meeting the requirement of the finished mattress;
s7, after cutting of the finished mattress is completed, the driving module reversely rotates to drive the cutting mechanism to move towards the quilting line mechanism to achieve reset, at the moment, as the one-way wheel is arranged between the driven roller and the driving roller on the quilting line mechanism, the chain wheel driving unit can not drive the driving roller on the quilting line mechanism to reversely rotate, so that the moxa mattress which completes quilting line operation is prevented from moving towards the feeding end in the reset process of the cutting mechanism, and the manufacturing of a moxa mattress finished product is completed;
s8, returning to the step S1 to execute the production of the next finished moxa mattress.
Further, in step S2, the mattress foundation underlayment is placed on the roll stand so that the mattress foundation underlayment can be automatically fed according to the manufacturing schedule.
Further, in step S2, the height of the leveling module on the feeding mechanism is adjusted by manually rotating the rotating disc at the upper end of the first adjusting rod, so as to drive the first supporting plate to rise or fall.
Further, in step S2, the height of the compacting module on the feeding mechanism is adjusted by manually rotating the rotating disc at the upper end of the second adjusting rod, so as to drive the second supporting plate to rise or fall.
Further, in step S3, a motor, a hydraulic motor or a pneumatic motor for controlling the automatic operation of the paving module on the feeding mechanism is started to realize automatic and uniform paving of the mugwort.
Further, in step S3, a motor, a hydraulic motor or a pneumatic motor for controlling the automatic operation of the compacting module on the feeding mechanism is started to implement automatic compacting of the mugwort.
Further, in step S5, in the process that the cutting mechanism drives the moxa mattress with quilting line to move slowly towards the end of the finished product, the flexible belt wound between the driving roller and the driven roller and having one end arranged on the left end face of the cutting mechanism and the other end provided with the right end face of the cutting mechanism plays a role of temporarily supporting the finished product of the mattress with quilting line and cutting.
The beneficial effects of the utility model are as follows:
aiming at the problems that the prior art is light and small in moxa and needs to be paved in the process of manufacturing the mattress by using the moxa, and the manufacturing of a high-efficiency and continuous finished moxa mattress is difficult to realize, and the conventional mattress manufacturing equipment is difficult to apply to the manufacturing process of the moxa mattress, the utility model provides a device for manufacturing the moxa mattress, which is provided with a feeding mechanism for paving a mattress bottom lining and the moxa sequentially from a feeding end to a finished end, a quilting line mechanism for quilting the mattress and a cutting mechanism for compacting and cutting the finished end of the mattress, wherein a linkage mechanism for conveying the finished mattress and realizing cooperative movement with the cutting mechanism is arranged beside the cutting mechanism and near the finished end of the mattress.
The linkage mechanism comprises a frame, a driving roller is rotatably arranged on the upper portion of the frame near the outer end, a driven roller is arranged on the upper portion of the frame near the inner end, a cutting mechanism is arranged on the frame in a rolling mode and located between the driving roller and the driven roller, a plurality of chain wheel transmission units are arranged between the driving roller and the driven roller, one-way wheels are arranged at the outer ends of the driven roller, first chain wheels are arranged at the outer ends of the one-way wheels, the first chain wheels are connected with second chain wheels arranged at the outer ends of driving rollers on the quilting line mechanism through annular chain ropes, driving wheels are arranged at the outer ends of the driving rollers, a driving module for driving the driving wheels is arranged on the frame, and therefore the cutting mechanism and the driving roller on the quilting line mechanism can be driven simultaneously by one driving module to realize automatic conveying of lining materials on the bottom layer of the mattress, and one-stop type and automation of manufacturing of the mugwort mattress are realized by matching with the quilting line mechanism.
In addition, the sprocket transmission unit comprises a third sprocket arranged on the driving roller, a fourth sprocket arranged on the driven roller and a split chain arranged between the third sprocket and the fourth sprocket, one end of the split chain is arranged on the left end face of the cutting mechanism, and the other end of the split chain is arranged on the right end face of the cutting mechanism.
In addition, in order to temporarily support the finished mattress product for finishing quilting and cutting, a plurality of flexible belts are wound between the driving roller and the driven roller, one end of each flexible belt is arranged on the left end face of the cutting mechanism, and the other end of each flexible belt is arranged on the right end face of the cutting mechanism. In addition, a tensioning wheel for tensioning the flexible belt is arranged on the frame in order to straighten the flexible belt.
In addition, in order to be convenient for automatic evenly lay the moxa during the material loading, feed mechanism is still including the even module of spreading that is used for evenly spreading the moxa, and evenly spread the module including the symmetry set up in the first landing leg of platform front and back both sides, set up at the first frame support on first landing leg upper portion, slide along the vertical direction and set up at the inside first backup pad of first frame support, rotate the even roller of setting between two first backup pads and set up at the first regulating lever at first frame support top through the helicitic texture, first regulating lever bottom ball articulates at first backup pad top, even roller surface of spreading is provided with the stirring rod.
In addition, in order to realize the compaction to the moxa, feed mechanism still includes compaction module, wherein, compaction module is located quilting line mechanism and even shop between the module, and the compaction module is including the second landing leg of symmetry setting both sides around the platform, set up at the second frame support on second landing leg upper portion, slide the second backup pad that sets up in second frame support inside along the vertical direction, rotate the compaction roller that sets up between two second backup pads and set up the second adjusting lever at second frame support top through the helicitic texture, and second adjusting lever bottom ball articulates at second backup pad top, simultaneously in order to be convenient for manual rotary operation second adjusting lever, set up the rotary disk in second adjusting lever upper end.
Additional features and advantages of the utility model will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model. The objectives and other advantages of the utility model will be realized and attained by the structure particularly pointed out in the written description and claims thereof as well as the appended drawings.
Drawings
FIG. 1 is a schematic front view of a first embodiment of the present utility model;
FIG. 2 is a schematic top view of a first embodiment of the present utility model;
FIG. 3 is a schematic front view of a second embodiment of the present utility model;
FIG. 4 is a schematic top view of a second embodiment of the present utility model;
FIG. 5 is a schematic front view of a third embodiment of the present utility model;
FIG. 6 is a schematic top view of a third embodiment of the present utility model;
FIG. 7 is a schematic front view of a fourth embodiment of the present utility model;
FIG. 8 is a schematic top view of a fourth embodiment of the present utility model;
fig. 9 is a schematic front view of a fifth embodiment of the present utility model;
fig. 10 is a schematic top view of a fifth embodiment of the present utility model.
Detailed Description
Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present utility model and are not to be construed as limiting the present utility model.
In order to make the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. It will be apparent that the described embodiments are some, but not all, embodiments of the utility model. All other embodiments, which are obtained by a person skilled in the art based on the described embodiments of the utility model, fall within the scope of protection of the utility model.
Example 1
As shown in fig. 1 and 2, a device for manufacturing an mugwort mattress is provided with a feeding mechanism 1 for paving a mattress bottom lining material and mugwort along the direction from a feeding end to a finished product end, a quilting mechanism 2 for quilting the mattress, and a cutting mechanism 3 for compacting and dividing the finished product end of the mattress, wherein a linkage mechanism 4 for conveying the finished product of the mattress and realizing cooperative movement with the cutting mechanism 3 is arranged beside the cutting mechanism 3 and near the finished product end of the mattress.
The linkage mechanism 4 comprises a frame 5, a driving roller 6 is rotatably arranged at the position, close to the outer end, of the upper part of the frame 5, a driven roller 7 is arranged at the position, close to the inner end, of the upper part of the frame 5, the cutting mechanism 3 is arranged on the frame 5 in a rolling manner and positioned between the driving roller 6 and the driven roller 7, a plurality of chain wheel transmission units are arranged between the driving roller 6 and the driven roller 7, a unidirectional wheel 8 is arranged at the outer end of the driven roller 7, a first chain wheel 9 is arranged at the outer end of the unidirectional wheel 8, the first chain wheel 9 is connected with a second chain wheel 10 arranged at the outer end of a driving roller on the quilting line mechanism 2 through an annular chain 11, a driving wheel 12 is arranged at the outer end of the driving roller 6, and a driving module 13 for driving the driving wheel 12 is arranged on the frame 5;
the sprocket transmission unit comprises a third sprocket 14 arranged on the driving roller 6, a fourth sprocket 15 arranged on the driven roller 7, and a split chain 16 arranged between the third sprocket 14 and the fourth sprocket 15, wherein one end of the split chain 16 is arranged on the left end face of the cutting mechanism 3, and the other end of the split chain 16 is arranged on the right end face of the cutting mechanism 3.
The driving module 13 is a driving motor.
The feeding mechanism 1 comprises supporting legs 19, a platform 20 arranged on the supporting legs 19 and baffles 21 arranged on the front side edge and the rear side edge of the platform 20.
The number of the sprocket drive units is 2.
In this embodiment, a device for manufacturing a mugwort mattress is provided, a feeding mechanism for laying a mattress bottom lining material and mugwort is sequentially arranged along a direction from a feeding end to a finished product end, a quilting line mechanism for quilting the mattress, and a cutting mechanism for compacting and cutting a finished product end of the mattress, wherein a linkage mechanism for conveying the finished product of the mattress and realizing cooperative movement with the cutting mechanism is arranged beside the cutting mechanism and near the finished product end of the mattress.
The linkage mechanism comprises a frame, a driving roller is rotatably arranged on the upper portion of the frame near the outer end, a driven roller is arranged on the upper portion of the frame near the inner end, a cutting mechanism is arranged on the frame in a rolling mode and located between the driving roller and the driven roller, a plurality of chain wheel transmission units are arranged between the driving roller and the driven roller, one-way wheels are arranged at the outer ends of the driven roller, first chain wheels are arranged at the outer ends of the one-way wheels, the first chain wheels are connected with second chain wheels arranged at the outer ends of driving rollers on the quilting line mechanism through annular chain ropes, driving wheels are arranged at the outer ends of the driving rollers, a driving module for driving the driving wheels is arranged on the frame, and therefore the cutting mechanism and the driving roller on the quilting line mechanism can be driven simultaneously by one driving module to realize automatic conveying of lining materials on the bottom layer of the mattress, and one-stop type and automation of manufacturing of the mugwort mattress are realized by matching with the quilting line mechanism.
In addition, the sprocket transmission unit comprises a third sprocket arranged on the driving roller, a fourth sprocket arranged on the driven roller and a split chain arranged between the third sprocket and the fourth sprocket, one end of the split chain is arranged on the left end face of the cutting mechanism, and the other end of the split chain is arranged on the right end face of the cutting mechanism.
It is clear that the drive module may choose a hydraulic motor or a pneumatic motor in addition to the drive motor. In this embodiment, the number of the sprocket drive units is 2, and it is obvious that other numbers, such as 1, 3, 4, 5, etc., may be used according to the requirements of the width of the chain and the arrangement position.
Example 2
As shown in fig. 3 and 4, it is different from embodiment 1 in that: a plurality of flexible belts 17 for temporarily supporting finished mattresses for quilting and cutting are wound between the driving roller 6 and the driven roller 7, one end of each flexible belt 17 is arranged on the left end face of the corresponding cutting mechanism 3, and the other end of each flexible belt 17 is arranged on the right end face of the corresponding cutting mechanism 3.
The frame 5 is provided with a tensioning wheel 18 for tensioning the underside of the flexible belt 17.
In this embodiment, in order to temporarily support the finished mattress product that has finished quilting and cutting, a plurality of flexible belts are wound between the driving roller and the driven roller, and one end of each flexible belt is disposed on the left end face of the cutting mechanism, and the other end is disposed on the right end face of the cutting mechanism. In addition, a tensioning wheel for tensioning the flexible belt is arranged on the frame in order to straighten the flexible belt.
Example 3
As shown in fig. 5 and 6, it is different from embodiment 2 in that: the feeding mechanism 1 further comprises a leveling module which is arranged on the platform 20 and used for leveling moxa, the leveling module comprises first supporting legs 22 symmetrically arranged on the front side and the rear side of the platform 20, first frame-shaped supports 23 arranged on the upper portions of the first supporting legs 22, first supporting plates 24 arranged in the first frame-shaped supports 23 in a sliding mode along the vertical direction, leveling rollers 25 rotatably arranged between the two first supporting plates 24, and first adjusting rods 26 arranged at the tops of the first frame-shaped supports 23 through a threaded structure, the bottoms of the first adjusting rods 26 are in ball joint with the tops of the first supporting plates 24, and stirring rods 27 are arranged on the outer surfaces of the leveling rollers 25.
The leveling roller 25 is driven by a motor.
In this embodiment, in order to be convenient for automatic evenly lay the moxa during the material loading, feed mechanism is still including the even module of spreading that is used for evenly spreading the moxa, and evenly spread the module including the symmetry setting in the first landing leg of both sides around the platform, set up at the first frame support on first landing leg upper portion, slide along the vertical direction and set up at the inside first backup pad of first frame support, rotate and set up the even roller between two first backup pads and set up the first regulating lever at first frame support top through the helicitic texture, first regulating lever bottom ball articulates at first backup pad top, even roller surface is provided with the stirring rod. In order to realize the automatic operation of the leveling roller, the leveling roller is driven by a motor, and obviously, the same effect can be achieved by adopting a hydraulic motor or a pneumatic motor.
Example 4
As shown in fig. 7 and 8, it is different from embodiment 3 in that:
the feeding mechanism 1 further comprises a compacting module arranged on the platform 20 and used for compacting moxa, the compacting module is arranged between the quilting line mechanism 2 and the paving module, the compacting module comprises second supporting legs 28 symmetrically arranged on the front side and the rear side of the platform 20, second frame-shaped supports 29 arranged on the upper parts of the second supporting legs 28, second supporting plates 30 arranged in the second frame-shaped supports 29 in a sliding mode along the vertical direction, compacting rollers 31 rotatably arranged between the two second supporting plates 30, and second adjusting rods 32 arranged at the tops of the second frame-shaped supports 29 through thread structures, and the bottoms of the second adjusting rods 32 are in ball hinge joint with the tops of the second supporting plates 30.
The upper end of the second adjusting rod 32 is provided with a rotary disk 33 for manual rotation operation.
The compaction roller 31 is driven by a motor.
The number of compaction modules is 1.
In this embodiment, in order to realize the compaction to the moxa in the material loading in-process, feed mechanism still includes compaction module, wherein, compaction module is located between quilting line mechanism and the even module of spreading, and compaction module is including the second landing leg of symmetry setting both sides around the platform, the second frame support of setting on second landing leg upper portion, slide the second backup pad that sets up in the inside of second frame support along the vertical direction, rotate the compaction roller that sets up between two second backup pads and set up the second adjusting lever at second frame support top through the helicitic texture, and second adjusting lever bottom ball articulates at second backup pad top, simultaneously in order to be convenient for manual rotary operation second adjusting lever, set up the rotary disk in second adjusting lever upper end, in order to realize the automated operation of compaction roller, the compaction roller adopts the motor to realize the drive, obviously adopt hydraulic motor or pneumatic motor can play the same effect equally. In addition, the number of compaction modules in this embodiment is 1, and it is obvious that more, such as 2, 3, 4 or 5, etc., may be provided depending on the specific compaction requirements.
Example 5
As shown in fig. 9 and 10, it is different from embodiment 4 in that: a roll stand 34 is also included for receiving a roll of bedding foundation material.
In this embodiment, in order to facilitate the placement of the bottom layer lining material roll, the device further comprises a roll support for placing the bottom layer lining material roll, so that the automatic feeding of the bottom layer lining material of the mattress can be realized by only placing the bottom layer lining material roll on the roll support, and a new bottom layer lining material can be directly replaced after the bottom layer lining material of the mattress is used up.
Example 6
A manufacturing method of a mugwort mattress comprises the following steps:
s1, checking a feeding mechanism, a quilting line mechanism, a cutting mechanism and a linkage mechanism to ensure that the quilting line mechanism can work normally, and adjusting the heights of a paving module and a compacting module on the feeding mechanism according to the thickness of the mugwort mattress;
s2, paving the initial end of the mattress bottom lining material to a quilting line mechanism by a feeding mechanism, and paving the initial end of the mattress top lining material placed on the quilting line mechanism above the initial end of the mattress bottom lining material;
s3, uniformly paving the moxa on a mattress bottom lining and compacting;
s4, starting a quilting line mechanism to perform quilting line operation on the moxa mattress which is evenly paved and compacted;
s5, starting a linkage mechanism to drive a driving roller on the quilting line mechanism to rotate, further conveying the moxa mattress for finishing quilting line operation from the quilting line mechanism to a cutting mechanism, and slowly moving the moxa mattress for finishing quilting line operation to a finished product end by the cutting mechanism under the drive of an open chain rope on the linkage mechanism;
s6, when the length of the mugwort mattress after quilting line operation reaches the length of the finished mattress, starting a cutting mechanism to manufacture the mattress meeting the requirement of the finished mattress;
s7, after cutting of the finished mattress is completed, the driving module reversely rotates to drive the cutting mechanism to move towards the quilting line mechanism to achieve reset, at the moment, as the one-way wheel is arranged between the driven roller and the driving roller on the quilting line mechanism, the chain wheel driving unit can not drive the driving roller on the quilting line mechanism to reversely rotate, so that the moxa mattress which completes quilting line operation is prevented from moving towards the feeding end in the reset process of the cutting mechanism, and the manufacturing of a moxa mattress finished product is completed;
s8, returning to the step S1 to execute the production of the next finished moxa mattress.
In step S2, the mattress foundation underlayment is placed on the roll stand so that the mattress foundation underlayment can be automatically fed according to the manufacturing schedule.
In step S2, the height of the leveling module on the feeding mechanism is adjusted by manually rotating the rotating disc at the upper end of the first adjusting rod, so as to drive the first supporting plate to rise or fall.
In step S2, the height of the compacting module on the feeding mechanism is adjusted by manually rotating the rotating disc at the upper end of the second adjusting rod, so as to drive the second supporting plate to rise or fall.
In step S3, a motor, a hydraulic motor or a pneumatic motor for controlling the automatic operation of the paving module on the feeding mechanism is started to realize automatic and uniform paving of the mugwort.
In step S3, a motor, a hydraulic motor or a pneumatic motor for controlling the automatic operation of the compacting module on the feeding mechanism is started to realize automatic compacting of the mugwort.
In the step S5, in the process that the cutting mechanism drives the moxa mattress with quilting line to slowly move towards the end of the finished product, the flexible belt which is wound between the driving roller and the driven roller and one end of which is arranged on the left end face of the cutting mechanism and the other end of which is provided with the right end face of the cutting mechanism plays a role in temporarily supporting the finished product of the mattress with quilting line and cutting.
Finally, it is noted that the above-mentioned embodiments are merely for illustrating the technical solution of the present utility model, and that other modifications and equivalents thereof by those skilled in the art should be included in the scope of the claims of the present utility model without departing from the spirit and scope of the technical solution of the present utility model.
Claims (6)
1. The utility model provides a make device of chinese mugwort mattress, sets gradually along material loading end to finished product end direction and is used for laying the feed mechanism of mattress bottom lining material and chinese mugwort for quilting line mechanism of system mattress, and be used for compressing tightly and cutting mechanism who cuts apart mattress finished product end, its characterized in that: a linkage mechanism for conveying the mattress finished product and realizing cooperative movement with the cutting mechanism is arranged beside the cutting mechanism and near the mattress finished product end;
the linkage mechanism comprises a frame, a driving roller is rotatably arranged at the position, close to the outer end, of the upper part of the frame, a driven roller is arranged at the position, close to the inner end, of the upper part of the frame, the cutting mechanism is arranged on the frame in a rolling manner and positioned between the driving roller and the driven roller, a plurality of sprocket transmission units are arranged between the driving roller and the driven roller, a unidirectional wheel is arranged at the outer end of the driven roller, a first sprocket is arranged at the outer end of the unidirectional wheel, the first sprocket is connected with a second sprocket arranged at the outer end of a driving roller on the quilting mechanism through an annular chain, a driving wheel is arranged at the outer end of the driving roller, and a driving module for driving the driving wheel is arranged on the frame;
the chain wheel transmission unit comprises a third chain wheel arranged on the driving roller, a fourth chain wheel arranged on the driven roller and an open chain rope arranged between the third chain wheel and the fourth chain wheel, one end of the open chain rope is arranged on the left end face of the cutting mechanism, and the other end of the open chain rope is arranged on the right end face of the cutting mechanism;
the feeding mechanism comprises supporting legs, a platform arranged on the supporting legs and baffles arranged at the front side edge and the rear side edge of the platform;
the feeding mechanism further comprises a leveling module which is arranged on the platform and used for leveling moxa, the leveling module comprises first supporting legs symmetrically arranged on the front side and the rear side of the platform, first frame-type supports arranged on the upper parts of the first supporting legs, first supporting plates which are arranged inside the first frame-type supports in a sliding mode along the vertical direction, leveling rollers which are rotatably arranged between the two first supporting plates, and first adjusting rods which are arranged on the tops of the first frame-type supports through thread structures, the bottoms of the first adjusting rods are hinged to the tops of the first supporting plates in a ball-joint mode, and stirring rods are arranged on the outer surfaces of the leveling rollers;
the feeding mechanism further comprises a compaction module which is arranged on the platform and used for compacting moxa, the compaction module is arranged between the quilting line mechanism and the even laying module, the compaction module comprises second supporting legs which are symmetrically arranged on the front side and the rear side of the platform, second frame-shaped supports which are arranged on the upper parts of the second supporting legs, second supporting plates which are arranged inside the second frame-shaped supports in a sliding mode along the vertical direction, compaction rollers which are rotatably arranged between the two second supporting plates, and second adjusting rods which are arranged at the tops of the second frame-shaped supports through thread structures, and the bottoms of the second adjusting rods are hinged to the tops of the second supporting plates through balls.
2. The apparatus for manufacturing an mugwort mattress according to claim 1, wherein: the driving module is a driving motor, a hydraulic motor or a pneumatic motor.
3. The apparatus for manufacturing an mugwort mattress according to claim 1, wherein: a plurality of flexible belts for temporarily supporting finished mattress products after quilting and cutting are wound between the driving roller and the driven roller, one end of each flexible belt is arranged on the left end face of the cutting mechanism, and the other end of each flexible belt is arranged on the right end face of the cutting mechanism.
4. A device for manufacturing a mugwort mattress according to claim 3, characterized in that: the frame is provided with a tensioning wheel for tensioning the lower side of the flexible belt.
5. The apparatus for manufacturing an mugwort mattress according to claim 1, wherein: the upper ends of the first adjusting rod and the second adjusting rod are respectively provided with a rotating disc for manual rotation operation.
6. The apparatus for manufacturing an mugwort mattress according to claim 1, wherein: the even spreading roller and the compacting roller are driven by a motor, a hydraulic motor or a pneumatic motor.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810929525.1A CN108842309B (en) | 2018-08-15 | 2018-08-15 | Device for manufacturing moxa mattress |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810929525.1A CN108842309B (en) | 2018-08-15 | 2018-08-15 | Device for manufacturing moxa mattress |
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| CN108842309A CN108842309A (en) | 2018-11-20 |
| CN108842309B true CN108842309B (en) | 2024-01-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810929525.1A Active CN108842309B (en) | 2018-08-15 | 2018-08-15 | Device for manufacturing moxa mattress |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110144677A (en) * | 2019-06-05 | 2019-08-20 | 南京通孚轻纺有限公司 | Multilayer puts cloth seaming and cutting all-in-one machine automatically |
| CN113142895B (en) * | 2021-05-31 | 2023-08-22 | 湖南华升益鑫泰科技有限公司 | Environment-friendly sleep-comfort mattress and manual stitching manufacturing process thereof |
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| ITMI20070885A1 (en) * | 2007-05-04 | 2008-11-05 | Sapsa Bedding S R L | MATTRESS WITH QUILTED PANEL AND RELATED PROCESSING PROCEDURES |
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| CN2192610Y (en) * | 1993-10-04 | 1995-03-22 | 刘坪 | Pneumatic grass mattress machine |
| CH691390A5 (en) * | 1994-12-14 | 2001-07-13 | Gateway Textiles Ltd | Equipment supplying material over especially long interval to multi-needle quilting machine, comprises trolley on rails carrying heavy material spools |
| CN2287158Y (en) * | 1996-11-08 | 1998-08-05 | 泊头市纺织机械厂 | Automatic apparatus for making mattress and reed board |
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|---|---|
| CN108842309A (en) | 2018-11-20 |
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