CN201762090U - Plant pad sewing machine - Google Patents
Plant pad sewing machine Download PDFInfo
- Publication number
- CN201762090U CN201762090U CN2010205196913U CN201020519691U CN201762090U CN 201762090 U CN201762090 U CN 201762090U CN 2010205196913 U CN2010205196913 U CN 2010205196913U CN 201020519691 U CN201020519691 U CN 201020519691U CN 201762090 U CN201762090 U CN 201762090U
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- CN
- China
- Prior art keywords
- plant pad
- needle
- frame
- clamping
- sewing machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000009958 sewing Methods 0.000 title abstract 8
- 230000007246 mechanism Effects 0.000 claims abstract description 47
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 6
- 239000010959 steel Substances 0.000 claims abstract description 6
- 230000008878 coupling Effects 0.000 claims description 10
- 238000010168 coupling process Methods 0.000 claims description 10
- 238000005859 coupling reaction Methods 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 3
- 230000006870 function Effects 0.000 abstract description 2
- 239000010720 hydraulic oil Substances 0.000 abstract description 2
- 241000196324 Embryophyta Species 0.000 description 11
- 230000008859 change Effects 0.000 description 3
- 239000000835 fiber Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000006386 memory function Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 240000001398 Typha domingensis Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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Abstract
The utility model discloses a plant pad sewing machine, comprising a frame, a pressing mechanism disposed on the frame, a clamping mechanism, a feeding mechanism, a main sewing mechanism and a dragging mechanism. The plant pad sewing machine is characterized by also comprising a cutting mechanism located on an I-shaped steel on the frame and a power mechanism which controls the operation via a control system, wherein the control system consists of a PLC, a man-machine interface, an encoder and an electromagnetic valve and the power mechanism consists of a hydraulic pump station, a hydraulic oil cylinder and a hydraulic motor. The plant pad sewing machine of the utility model allows the arbitrary adjustment of the shuttle feeding speed and the shuttle receiving speed, and enables the needle code, the needle density and the processing length to be inputted via a keyboard. The plant pad sewing machine with the humanized design has the functions of inching, automation and memory. A screen is able to display the set length, the current length, the number of pieces and the working state. One needle type can be used for sewing for a thickness of 3-8cm. When the thickness is changed, the adjustment is made via signals. The machine is switched on or off in a remote manner. The plant pad sewing machine is easy and convenient in operation and higher in automation degree, and significantly increases the operating efficiency.
Description
Technical field
The utility model relates to a kind of plant pad stitch machine equipment, particularly relates to a kind of plant pad stitch machine equipment of making reed plate, compressed straw slab, stem or leaf of cattail plate, mountain palm fibre pad, coir fibre mattress and arrow shelves (sports equipment) etc.
Background technology
Notification number is that the Chinese utility model patent of CN2192610 discloses pneumatic herbaceous stem mattress machine March 22 nineteen ninety-five, the pneumatic herbaceous stem mattress machine of this utility model is the production mechanism that produces herbaceous stem mattress and even herbaceous stem sofa specially, form by the frame warp and filling knitting mechanism etc. of threading a needle, it is characterized in that frame is provided with clamping mechanism, hold-down mechanism, traveling gear and the knitting mechanism six big component parts that pass parallel, all do power and once finish weaving operation by compressed-air actuated cylinder, than manual mattress machine efficient height, labour intensity is little, stable to the mattress thrust, the stitch rule, can increase substantially careless mattress quality, simple in structure, cost is low, but do not have cutting function, can not regulate the length of mattress and the density of pin sign indicating number as required arbitrarily.
In addition, the wide 2M equipment that use this area is to copy by Japan's wide 1M tatami mattress machine, does transmission in modes such as cam, gear, fork, pull bars, complex structure, operation is adjusted loaded down with trivial details, and the change because of width makes each running part be connected unreasonable again, easily causes damage of components in the production, the maintenance rate height, labor intensity of operating staff is big, a plurality of motors of equipment, waste electric energy.
Therefore, just need provide the density of a kind of high efficiency, the length that can regulate mattress as required arbitrarily and pin sign indicating number, the plant pad tailoring machine of energy automation mechanized operation.
The utility model content
At the deficiency that above prior art exists, technical problem to be solved in the utility model is that the density of a kind of high efficiency, the length that can regulate mattress as required arbitrarily and pin sign indicating number, the plant pad tailoring machine of energy automation mechanized operation are provided.
For solving above technical matters, the technical solution of the utility model is: a kind of plant pad tailoring machine, the hold-down mechanism, clamping mechanism, feed mechanism, the main frame that comprise frame, be arranged on the described frame are made mechanism and trailer coupling composition, key is: also comprises the cutting mechanism on the I-beam section that is positioned on the frame and controls the actuating unit of operation by control system, wherein:
Control system is made up of PLC, man-machine interface, coder and electromagnetic valve;
Actuating unit is made up of hydraulic power unit, hydraulic ram and HM Hydraulic Motor.
Preferably, described cutting mechanism is formed by cutting knife and by cutter motor drive cutting knife walking chain sprocket drive power.
Preferably, described hydraulic ram is arranged on the channel-section steel of described central rack, and described main frame is made mechanism and is contained in needle plate in the cylinder rod portion by driving, is fastened on pin on the described needle plate and finishes by the pinhole plate up-and-down movement and make.
Preferably, described coder is installed on the needle beam.
Preferably, described clamping mechanism is put the beams in place by clamping needle, clamping bottom girder and clamping and is formed, and wherein: described clamping bottom girder connects the clamping upper beam by hydraulic ram.
Preferably, described trailer coupling is located on the traction wallboard, draws main shaft by traction motor by the sprocket wheel drive and pays a rotation generation power with traction.
Preferably, compress main shaft and be fixed on the pinhole plate, compress a pair axle and be contained on the needle beam through bearings at both ends.
The beneficial effects of the utility model: this kind is novel to make that sending shuttle to receive shuttle speed adjusts arbitrarily, pin sign indicating number, close pin, processing length, keyboard input.Human oriented design, crawl, automatically, memory function.But screen display setting length, current length, number of packages, mode of operation; A kind of pin type can be made thickness 3～8CM, and the thickness variation signal is adjusted, and remote control switch uses that work efficiency improves greatly, more automation.
Description of drawings
Below in conjunction with Figure of description the utility model is done further detailed description, wherein:
Fig. 1 is a structural representation of the present utility model.
Wherein: 1, hydraulic ram 2, pin 3, needle plate 4, pinhole plate 5, needle beam 6, hold-down mechanism 7, main shaft 8, compress pay that axle 9, sprocket wheel 10, main shaft 11, chain 12, traction are paid axle 13, traction wallboard 14, cutting knife road wheel 15, bottom girder 16, put the beams in place 17, cutter motor 18, cutting knife 19, oil cylinder 20, coder
A, main frame are made the B of mechanism, trailer coupling C, feed mechanism D, clamping mechanism E, cutting mechanism
The specific embodiment
As shown in Figure 1, a kind of plant pad tailoring machine, the hold-down mechanism, clamping mechanism, feed mechanism, the main frame that comprise frame, be arranged on the described frame are made mechanism and trailer coupling composition, and key is: also comprise cutting mechanism and the actuating unit that moves by control system control, wherein:
Control system is made up of PLC, man-machine interface, coder and electromagnetic valve;
Actuating unit is made up of hydraulic power unit, hydraulic ram 1 and HM Hydraulic Motor.
Described hydraulic ram 1 is arranged on the channel-section steel of described central rack, hydraulic ram 1 is provided with needle plate 3, pin 2 is fastened on the needle plate 3, main frame is provided with pinhole plate 4, needle beam 5 and hold-down mechanism 6, coder 20 all is contained on the needle beam 5, and main shaft 7 is fixed on the described pinhole plate 4 through bearings at both ends, compresses a pair axle 8 and is fixed on the needle beam 5.Described trailer coupling B is welded by shaped steel, and traction motor 9, traction main shaft 10, traction pair axle 12 and chain 11 are housed above, chain link traction wallboard 13, and trailer coupling B and cutting mechanism E are arranged on the traction wallboard 13.Bottom girder 15 on the clamping mechanism D connects by hydraulic ram 19 puts the beams in place 16, and described cutting mechanism E is installed on the I-beam section.During cutter motor 17 work, cutting knife 18 rotations, cutting knife road wheel 14 rotates simultaneously along fixing chain ridden in left or right direction.
During use, at first plant laterally is tiled in equably on the steel wire row of vertical distribution by feed mechanism C, the thickness of plant pad as requested is paved with, the hydraulic actuating cylinder that starts clamping mechanism D makes whippletree push down the plant head, mechanical fixation, operate the hydraulic actuating cylinder of hold-down mechanism then, drive slide block, cylinder etc. and compress plant, and use screw-threaded coupling.Start hydraulic power unit, under the effect of hydraulic oil, through micro computer man-machine interface operation control, driving is contained in the needle plate 3 in the cylinder rod portion, pin 2 is by pinhole plate 4 up-and-down movements, send shuttle device positive inhour rotation under fluid motor-driven, finish suture needle, send shuttle work after, by fluid motor-driven chain pulling trailer coupling B and cutting mechanism E, do longitudinal movement, coder 20 detects setting pin code length and stops traction, and period run is to preseting length, cutting blade assembly work, the cutting knife rotation, cutting action is finished in the assembly side-to-side movement.
The utility model send shuttle, receipts shuttle speed to adjust pin sign indicating number, close pin, the input of processing length keyboard arbitrarily.Human oriented design, crawl, automatically, memory function.But screen display setting length, current length, number of packages and mode of operation; A kind of pin type can be made thickness 3-8CM.The thickness variation signal is adjusted, remote control switch.Use the density, automation mechanized operation of the length that can regulate mattress as required arbitrarily and pin sign indicating number, improved work efficiency greatly.
Must be pointed out some indefiniteness casehistorys that the foregoing description is just made the utility model.But person of skill in the art will appreciate that, do not departing under aim of the present utility model and the scope that can make modification to the utility model, replace and change, these modifications, replacement and change still belong to protection domain of the present utility model.
Claims (7)
1. plant pad tailoring machine, the hold-down mechanism, clamping mechanism, feed mechanism, the main frame that comprise frame, be arranged on the described frame are made mechanism and trailer coupling composition, it is characterized in that: also comprise the cutting mechanism on the I-beam section that is positioned on the frame and control the actuating unit of operation by control system, wherein:
Control system is made up of PLC, man-machine interface, coder and electromagnetic valve;
Actuating unit is made up of hydraulic power unit, hydraulic ram and HM Hydraulic Motor.
2. plant pad tailoring machine according to claim 1 is characterized in that: described cutting mechanism is formed by cutting knife and by cutter motor drive cutting knife walking chain sprocket drive power.
3. plant pad tailoring machine according to claim 1, it is characterized in that: described hydraulic ram is arranged on the channel-section steel of described central rack, described main frame is made mechanism and is contained in needle plate in the cylinder rod portion by driving, is fastened on pin on the described needle plate and finishes by the pinhole plate up-and-down movement and make.
4. plant pad tailoring machine according to claim 1, it is characterized in that: described coder is installed on the needle beam.
5. plant pad tailoring machine according to claim 1 is characterized in that: described clamping mechanism is put the beams in place by clamping needle, clamping bottom girder and clamping and is formed, and wherein: described clamping bottom girder connects the clamping upper beam by hydraulic ram.
6. plant pad tailoring machine according to claim 1 is characterized in that: described trailer coupling is located on the traction wallboard, draws main shaft by traction motor by the sprocket wheel drive and pays a rotation generation power with traction.
7. plant pad tailoring machine according to claim 1 is characterized in that: compress main shaft and be fixed on the pinhole plate through bearings at both ends, compress a pair axle and be contained on the needle beam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205196913U CN201762090U (en) | 2010-09-07 | 2010-09-07 | Plant pad sewing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205196913U CN201762090U (en) | 2010-09-07 | 2010-09-07 | Plant pad sewing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201762090U true CN201762090U (en) | 2011-03-16 |
Family
ID=43714700
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205196913U Expired - Fee Related CN201762090U (en) | 2010-09-07 | 2010-09-07 | Plant pad sewing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201762090U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108842309A (en) * | 2018-08-15 | 2018-11-20 | 陈全喜 | A kind of device manufacturing wormwood mattress |
| CN109534276A (en) * | 2018-11-07 | 2019-03-29 | 安徽昊盛木业有限公司 | A kind of furniture covering rapid suture equipment |
-
2010
- 2010-09-07 CN CN2010205196913U patent/CN201762090U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108842309A (en) * | 2018-08-15 | 2018-11-20 | 陈全喜 | A kind of device manufacturing wormwood mattress |
| CN108842309B (en) * | 2018-08-15 | 2024-01-30 | 南阳华翠艾业有限公司 | Device for manufacturing moxa mattress |
| CN109534276A (en) * | 2018-11-07 | 2019-03-29 | 安徽昊盛木业有限公司 | A kind of furniture covering rapid suture equipment |
| CN109534276B (en) * | 2018-11-07 | 2020-10-02 | 安徽昊盛木业有限公司 | Furniture skin is with sewing up equipment fast |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110316 Termination date: 20170907 |