CN2287158Y - Automatic apparatus for making mattress and reed board - Google Patents
Automatic apparatus for making mattress and reed board Download PDFInfo
- Publication number
- CN2287158Y CN2287158Y CN 96245172 CN96245172U CN2287158Y CN 2287158 Y CN2287158 Y CN 2287158Y CN 96245172 CN96245172 CN 96245172 CN 96245172 U CN96245172 U CN 96245172U CN 2287158 Y CN2287158 Y CN 2287158Y
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Abstract
The utility model relates to an automatic making machine for a reed board and a mattress, comprising a machine frame, an intermittent power transmission mechanism, a material feeding device, a once densification mechanism, a sewing mechanism and a pulling and Reshaping mechanism. The utility model realizes intermittent material feed by the control of a motor, a gearbox, a cam, a rocker arm and a ratchet mechanism, and realizes the up and down movement of a needle board and the hook-line action of a steel strip via the cam and the rocker arm to complete fictitious knitting. The utility model has the advantages of high work efficiency, product, good quality, high automatization, low worker's labor strength, convenient operation and maintenance, etc., and is especially for the production of reed boards for building and mattresses made of rice straw, wheat straw and straw for living.
Description
The utility model relates to the automatic sewing machine technical field that is used to make mattress.
Existing reed plate maker for building, by feeding, three parts of making, cut edge form, and make part and are the semi-hand operation, the part of cutting edge is rotated realization by the driven by motor saw blade, and feeding partly is the flat belt transmission.Its production efficiency is low, and product is not sturdy, out-of-flatness, and intensity is low, and is of poor quality, and mechanization degree is low, and labor strength is big.
The purpose of this utility model provides a kind of full-automatic reed plate, mattress maker, and its product is bright and clean, smooth, sturdy, quality is good, produce to imitate the thing height, and the automaticity height, labor strength is low, and operating maintenance is convenient, and the scope of application is wide.
The utility model is achieved in that a kind of full-automatic reed plate, mattress maker, it is characterized in that having frame, batch (-type) power drive mechanism, feed mechanism, system for compacting, sewing mechanism and a traction reshaping device, the structure of a system for compacting is: have a pair ofly to pressure roller, lower roll is fixed under the work top; Top roll on work top is contained on the lifting support, and lifting support is connected with riser guide and elevating screw, one Worm and worm-wheel gearing is contained on the fixed mount, the axis hole of worm gear is the elevating screw cover, and it is manual or electronic that worm screw is established handwheel, adjustable seamless strength and self-locking.The structure of traction reshaping device is: work top respectively has one group of traction pressure roller up and down, two groups initiative roll shaft connects a gear respectively, two gears are meshed, above one group the traction pressure roller be contained on the crane, crane is connected with riser guide and elevating screw, and a Worm and worm-wheel gearing is contained on the fixed support, and the axis hole of worm gear is the elevating screw cover, it is manual or electronic that worm screw connects handwheel, adjustable seamless reality and tractive force.The structure of batch (-type) power drive mechanism is: motor links to each other with main shaft by reduction box, cam is housed on the main shaft, a cam and a swing-bar mechanism cooperate, and elastic pawl is housed on the fork, and this ratchet and the ratchet that is fixed on the initiative roll shaft that draws in the reshaping device match.Sewing mechanism comprises a needle plate mechanism and a threading mechanism, and the structure of needle plate mechanism is: needle plate is provided with a horizontally-arranged pin and needle plate fluctuating orbit, has 2 groups of cams to be fixed on the main shaft, needle plate is provided with 2 guide rod framves, match with 2 groups of cams respectively, and be provided with upper and lower needle guide plate, be fixed on the frame; The structure of threading mechanism is: fix a cam on the main shaft, one rocking arm and this cam cooperate, this rocking arm links to each other with a sector gear, sector gear links to each other with a rotating shaft by one group of bevel gear, this rotating shaft is vertical and stretch out work top, be fixed with the steel band box on the axle, steel band one end is fixed and is wound in the steel band box, the steel band other end with little hook stretches out from the hole of steel band box, pass guiding mechanism, guiding mechanism is located near needle guide plate one row's pin hole, and a foundation line is all arranged in each pin hole, every foundation line all connects a bobbin, bobbin all is contained on the frame, reaches the standard grade on one side vertical with the horizontally-arranged pin, and an end is fixed on the frame, the other end is linked on the bobbin by wire guide, and bobbin is contained on the frame.Be provided with sprocket wheel or gear drive at the haulage gear deflector roll with between to pressure roller and feed mechanism deflector roll.Every group of traction pressure roller can comprise a preliminary roller, back roller in the above-mentioned traction reshaping device, is provided with the V-belt on the roller in the trough of belt, and the band middle part is provided with pressure roller, to guarantee the extruding tractive force between two-sided V-belt.Every group the traction pressure roller also can be to constitute by the rubber roller more than 2 or 2, on press two groups of pressure roller mutual extrusion, frictionally is finished traction.
Above-mentioned feed mechanism structure can be: comprises preliminary roller and back roller, is provided with plane belt between two rollers, and 1,2, or more than 3, guarantee its reliability.
The structure of the cam swing mechanism in the above-mentioned batch (-type) power drive mechanism can be: a fork cooperates by roller and cam, this fork is twisted together mutually with second fork, second fork is twisted together mutually with the 3rd fork, the 3rd fork is provided with spring and ratchet, first fork is provided with back-moving spring, and the axis hole that is twisted together with second fork on first fork is adjustable bar hole.
For edging, can be provided with cutting knife at the both ends of above-mentioned needle plate, correspondence position is provided with the cutting knife hole on the needle guide plate up and down.
Can be provided with shut-off mechanism in the above-mentioned device, its structure is: moving cutting knife, riser guide and elevating screw are housed on the crane, one worm and gear electric transmissio mechanism is contained on the fixed support, and the axle of worm gear is the elevating screw cover, and work top is provided with cutter or holder cutting plate.
The utility model has the advantages that: 1, product is bright and clean, sturdy, intensity is high, quality good; 2, high efficiency; 3, automaticity height alleviates working strength of workers greatly; 4, operating maintenance is convenient.As adding side cut, shut-off mechanism, product is more regular, attractive in appearance.Be particularly suitable for reed plate for building and make the production of life with mattress with straw, wheat straw, grass.
Below in conjunction with embodiment and accompanying drawing in detail the utility model is described in detail, but not as to qualification of the present utility model.
Fig. 1 is its structural representation.
Fig. 2 is that the A of needle plate part among Fig. 1 is to view.
Fig. 3 be among Fig. 2 B to view.
Fig. 4 is a C-C cutaway view among Fig. 2.
Among Fig. 1, the structure of a system for compacting is: to pressure roller 35,25, lower roll 35 is fixed on the work top 38 following frames 40, the top roll 25 that is in above the work top 38 is contained on the small rack 32, small rack 32 is contained on the lifting support 31, the two has horizontal adjusting mechanism 34, guide pin bushing 33 and guide rail 30 on the lifting support 31 match, and being connected with elevating screw 26,29 on the lifting support 31 is fixed support, 30 connect crossbeam, 28 is worm gear, and 27 is worm screw, manually, whole system for compacting liftable is adjusted thickness and compaction force.The structure of batch (-type) power drive mechanism is: motor 1 links to each other with main shaft 3 by reduction box 2, cam 4 is housed on the main shaft 3, cam 4 links to each other with a swing-bar mechanism, and ratchet 11 and spring 13 are housed on the fork, and the ratchet 14 on 18 of ratchet 11 and the traction drive rolls matches.The structure of traction reshaping device is: work top 38 respectively has one group of traction pressure roller 24,20 and 21,18 up and down, the centre has many V belts to link to each other, 22 is pressure roller, so that belt compresses reed plate 17, drive roll 20,18 is connected with gear 19 respectively, two gear engaged transmission, above one group of carry-over pinch rolls 24,20 be contained on the lifting support 23, its lifting structure is with the lifting structure of a system for compacting.Carry-over pinch rolls 21 and to being the sprocket chain strip transmission mechanism between pressure roller 35 and the feed mechanism deflector roll 36 make the intermittent movement of each several part synchronous.Shut-off mechanism is: a crane 16 is equipped with moving cutting knife 15, riser guide and elevating screw, and a worm and gear electric transmissio mechanism is contained on the fixed support, and the axis hole of worm gear is the elevating screw cover, and work top is provided with cutter or holder knife plate.Also can be the crane 16 of spindle cam band rocking arm, on have the limit cutting knife, be provided with cutter above the material.3 is the conveyer belt of feed mechanism preliminary roller 36 and 39 on the roller in back.Swing-bar mechanism in the batch (-type) power drive mechanism can be: first fork 7 cooperates by roller 5 and cam 4, this fork is twisted together mutually with second fork 9, second fork 9 is twisted together mutually with the 3rd fork 12, the 3rd fork 12 is provided with spring 13 and ratchet 11, first fork is provided with back-moving spring, the axis hole that is twisted together of first fork and second fork is that adjustable bar hole 6,8,10 is the fulcrum of fork.Swing-bar mechanism also can be only by first, second fork constitute, the intermediate connecting rod strand connects, and saves second fork.
Among Fig. 2-Fig. 4, needle plate mechanism is: main shaft 3 drives 2 groups of double-linked cams 44,48 and rotates, and band Rocker arm 45 rotates, 47 is rocker arm shaft, and 50 is wallboard, is fixed on the frame 40,43 is the rotor that is twisted together with axle and Rocker arm 45, link to each other with connecting rod 41,46 is the rotor that is twisted together with Rocker arm 45 usefulness axle, and connecting rod 41 links to each other with needle plate 49, wallboard 50 is provided with hoistway 51, edge-trimming cutter 52 all is fixed on the needle plate 49 with row's pin 53, and upper and lower needle guide plate 55,54 all is fixed on the frame 40, all is with through wires hole on the pin.The structure of threading mechanism is: fix a cam 42 on the main shaft 3; Rocker arm 57 is mated by rotor 58; 56 is fulcrum; connecting rod 65 is twisted together with elevating arc 59 and Rocker arm 57 respectively; elevating arc 59 rotates axle 60 by one group of bevel gear 61; 66,62 is bearing; fix a steel band box 63 on the axle 60, steel band 64 1 ends are wherein fixed and are wrapped in the box, and another end with little hook stretches out from the box hole; pass guiding mechanism 69; guiding mechanism 69 is fixed on the needle guide plate, and bottom line 68 is drawn from bobbin 67, passes pin hole; bobbin 67 has 36, all is contained on the frame.70 for reaching the standard grade, and reaches the standard grade on one side vertical with the horizontally-arranged pin, on feedstock direction, one end is fixed on the frame, the other end is linked on the bobbin by wire guide, and bobbin is contained in (not shown) on the frame, and steel band 64 will be reached the standard grade by guiding mechanism 69 and 70 be caught on, pull back, pin 53 moves downward, (warp) 70 knotting that is about to reach the standard grade, the cut-out of will reaching the standard grade of limit cutter, so repeatedly, promptly be made into below the reed plate to being the structure of warp above the parallel.
Claims (6)
1, a kind of full-automatic reed plate, mattress maker, it is characterized in that having frame, the batch (-type) power drive mechanism, feed mechanism, a system for compacting, sewing mechanism and traction reshaping device, the structure of a system for compacting is: have a pair of to pressure roller (35,25), lower roll (35) is fixed under the work top (38), top roll (25) on workbench (38) is contained on the lifting support (31), lifting support (31) is connected with riser guide (30) and elevating screw (26), one Worm and worm-wheel gearing is contained on the fixed mount (29), and the axis hole of worm gear is the elevating screw cover; The structure of traction reshaping device is: work top (38) respectively has one group of traction pressure roller (24,20 up and down; 21,18), the axle of two groups drive roll (20,18) connects a gear respectively, two gears are meshed, above one group the traction pressure roller be contained on the crane (23), crane is connected with riser guide and elevating screw, one Worm and worm-wheel gearing is contained on the fixed support, and the axis hole of worm gear is the elevating screw cover; The structure of batch (-type) power drive mechanism is: motor (1) links to each other with main shaft (3) by reduction box (2), cam (4) is housed on the main shaft (3), a cam (4) and a swing-bar mechanism cooperate, elastic pawl (11) is housed on the fork, and ratchet (11) and the ratchet (14) that is fixed on the initiative roll shaft that draws in the reshaping device cooperate; Sewing mechanism comprises a needle plate mechanism and a threading mechanism, and the structure of needle plate mechanism is: needle plate is provided with a horizontally-arranged pin and needle plate fluctuating orbit, has 2 groups of cams to be fixed on the main shaft, needle plate is provided with 2 guide rod framves, match with 2 groups of cams respectively, and be provided with upper and lower needle guide plate, be fixed on the frame; The structure of threading mechanism is: fix a cam (42) on the main shaft (3), one rocking arm (57) and this cam cooperate, this rocking arm links to each other with a sector gear (59), sector gear (59) links to each other with a rotating shaft (60) by one group of bevel gear (61), this rotating shaft is vertical and stretch out work top, be fixed with steel band box (63) on the axle, steel band one end is fixed and is wound in the steel band box, the steel band other end with little hook stretches out from the hole of steel band box, pass guiding mechanism, guiding mechanism is located near needle guide plate one row's pin hole, one foundation line is all arranged in each pin hole, every foundation line all connects a bobbin, and bobbin all is contained on the frame, reaches the standard grade on one side vertical with the horizontally-arranged pin, one end is fixed on the frame, the other end is linked on the bobbin by wire guide, and bobbin is contained on the frame, is provided with sprocket wheel or gear drive at the haulage gear deflector roll with to pressure roller and feed mechanism deflector roll (36) roller.
2, full-automatic reed plate according to claim 1, mattress maker is characterized in that every group of traction pressure roller comprises a preliminary roller, back roller, are provided with the V-belt on the roller in the trough of belt, and the band middle part is provided with pressure roller.
3, full-automatic reed plate according to claim 1, mattress maker is characterized in that the feed mechanism structure is: comprise preliminary roller and back roller, be provided with the flat belt more than 3 between two rollers.
4, full-automatic reed plate according to claim 1, mattress maker, the structure that it is characterized in that the cam swing mechanism in the batch (-type) power drive mechanism is: a fork (7) cooperates by roller (5) and cam (4), this fork is twisted together mutually with second fork (9), second fork (9) is twisted together mutually with the 3rd fork (12), the 3rd fork (12) is provided with spring (13) and ratchet (11), first fork is provided with back-moving spring, and the axis hole that is twisted together with second fork on first fork is adjustable bar hole (6).
5, according to claim 1,2,3 or 4 described full-automatic reed plates, mattress maker, it is characterized in that the both ends of needle plate are provided with cutting knife, correspondence position is provided with the cutting knife hole on the needle guide plate up and down.
6, full-automatic reed plate according to claim 5, mattress maker, it is characterized in that being provided with shut-off mechanism, its structure is: moving cutting knife, riser guide and elevating screw are housed on the crane, one worm and gear electric transmissio mechanism is contained on the fixed support, the axle of worm gear is the elevating screw cover, and workbench is laid with cutter or holder cutting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 96245172 CN2287158Y (en) | 1996-11-08 | 1996-11-08 | Automatic apparatus for making mattress and reed board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 96245172 CN2287158Y (en) | 1996-11-08 | 1996-11-08 | Automatic apparatus for making mattress and reed board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2287158Y true CN2287158Y (en) | 1998-08-05 |
Family
ID=33918339
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 96245172 Expired - Fee Related CN2287158Y (en) | 1996-11-08 | 1996-11-08 | Automatic apparatus for making mattress and reed board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2287158Y (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102328897A (en) * | 2011-08-05 | 2012-01-25 | 际华三五零二职业装有限公司 | Quilt cover setting device for four-needle quilt quilting machine |
| CN102505337A (en) * | 2011-10-11 | 2012-06-20 | 天津市金纬纺织机械有限公司 | Lining rope forming machine |
| CN102556738A (en) * | 2011-12-29 | 2012-07-11 | 大连佳林设备制造有限公司 | Shaping and flattening machine |
| CN106676761A (en) * | 2016-12-27 | 2017-05-17 | 重庆圣泊伦节能环保科技有限公司 | Heat preservation quilt sewing device and method |
| CN107881662A (en) * | 2017-09-18 | 2018-04-06 | 苏州红恩新材料科技有限公司 | A kind of sewing device for sewing fibre module |
| CN108035081A (en) * | 2017-10-27 | 2018-05-15 | 安徽省萧县徽星机械制造有限公司 | A kind of sewing quilt machine eedle precise movement devices |
| CN108340466A (en) * | 2018-04-19 | 2018-07-31 | 国际竹藤中心 | A kind of bamboo bundle fiber fullveneer unitization method and apparatus |
| CN108842309A (en) * | 2018-08-15 | 2018-11-20 | 陈全喜 | A kind of device manufacturing wormwood mattress |
| CN109043959A (en) * | 2018-08-15 | 2018-12-21 | 陈全喜 | A kind of device and application method of continuous manufacture wormwood mattress |
| CN109129804A (en) * | 2018-08-15 | 2019-01-04 | 陈全喜 | A kind of production method of wormwood mattress |
| CN110026601A (en) * | 2019-05-27 | 2019-07-19 | 杨秀芹 | A kind of new-type hardware production blanking device |
| CN114481467A (en) * | 2022-02-18 | 2022-05-13 | 青岛铠硕机械科技有限公司 | Greenhouse quilt production line pressure-superposed leveling machine |
| CN115522322A (en) * | 2022-11-28 | 2022-12-27 | 佛山市众联机械科技有限公司 | Mattress lining material sewing equipment and spring mattress processing technology applying same |
-
1996
- 1996-11-08 CN CN 96245172 patent/CN2287158Y/en not_active Expired - Fee Related
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102328897A (en) * | 2011-08-05 | 2012-01-25 | 际华三五零二职业装有限公司 | Quilt cover setting device for four-needle quilt quilting machine |
| CN102505337A (en) * | 2011-10-11 | 2012-06-20 | 天津市金纬纺织机械有限公司 | Lining rope forming machine |
| CN102556738A (en) * | 2011-12-29 | 2012-07-11 | 大连佳林设备制造有限公司 | Shaping and flattening machine |
| CN102556738B (en) * | 2011-12-29 | 2016-08-10 | 大连佳林设备制造有限公司 | Shaping press |
| CN106676761A (en) * | 2016-12-27 | 2017-05-17 | 重庆圣泊伦节能环保科技有限公司 | Heat preservation quilt sewing device and method |
| CN107881662A (en) * | 2017-09-18 | 2018-04-06 | 苏州红恩新材料科技有限公司 | A kind of sewing device for sewing fibre module |
| CN108035081B (en) * | 2017-10-27 | 2021-01-15 | 浙江仙都缝制设备有限公司 | Accurate mobile device of sewing by machine needle |
| CN108035081A (en) * | 2017-10-27 | 2018-05-15 | 安徽省萧县徽星机械制造有限公司 | A kind of sewing quilt machine eedle precise movement devices |
| CN108340466A (en) * | 2018-04-19 | 2018-07-31 | 国际竹藤中心 | A kind of bamboo bundle fiber fullveneer unitization method and apparatus |
| CN108340466B (en) * | 2018-04-19 | 2022-12-02 | 国际竹藤中心 | Method and equipment for integrally spreading bamboo bundle fiber veneers |
| CN108842309A (en) * | 2018-08-15 | 2018-11-20 | 陈全喜 | A kind of device manufacturing wormwood mattress |
| CN109043959A (en) * | 2018-08-15 | 2018-12-21 | 陈全喜 | A kind of device and application method of continuous manufacture wormwood mattress |
| CN109129804A (en) * | 2018-08-15 | 2019-01-04 | 陈全喜 | A kind of production method of wormwood mattress |
| CN109129804B (en) * | 2018-08-15 | 2021-04-02 | 南阳华翠艾业有限公司 | Manufacturing method of wormwood mattress |
| CN108842309B (en) * | 2018-08-15 | 2024-01-30 | 南阳华翠艾业有限公司 | Device for manufacturing moxa mattress |
| CN110026601A (en) * | 2019-05-27 | 2019-07-19 | 杨秀芹 | A kind of new-type hardware production blanking device |
| CN114481467A (en) * | 2022-02-18 | 2022-05-13 | 青岛铠硕机械科技有限公司 | Greenhouse quilt production line pressure-superposed leveling machine |
| CN115522322A (en) * | 2022-11-28 | 2022-12-27 | 佛山市众联机械科技有限公司 | Mattress lining material sewing equipment and spring mattress processing technology applying same |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |