CN108834319A - A kind of 3D printing method of ceramic substrate multilayer circuit - Google Patents

A kind of 3D printing method of ceramic substrate multilayer circuit Download PDF

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Publication number
CN108834319A
CN108834319A CN201810853545.5A CN201810853545A CN108834319A CN 108834319 A CN108834319 A CN 108834319A CN 201810853545 A CN201810853545 A CN 201810853545A CN 108834319 A CN108834319 A CN 108834319A
Authority
CN
China
Prior art keywords
ceramic substrate
ceramic
printing
bed
multilayer circuit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810853545.5A
Other languages
Chinese (zh)
Inventor
杨功寿
郑小平
李成明
陈建
倪绿军
王�琦
张国义
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Institute of Opto Electronics Peking University
Original Assignee
Dongguan Institute of Opto Electronics Peking University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Institute of Opto Electronics Peking University filed Critical Dongguan Institute of Opto Electronics Peking University
Priority to CN201810853545.5A priority Critical patent/CN108834319A/en
Publication of CN108834319A publication Critical patent/CN108834319A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0011Working of insulating substrates or insulating layers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0306Inorganic insulating substrates, e.g. ceramic, glass
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/12Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
    • H05K3/1275Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by other printing techniques, e.g. letterpress printing, intaglio printing, lithographic printing, offset printing

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing Of Printed Wiring (AREA)
  • Led Device Packages (AREA)

Abstract

A kind of 3D printing method of ceramic substrate multilayer circuit, includes the following steps, draws model with three-dimensional mapping software according to design requirement, is converted into the file format that 3D printing equipment can identify;The smooth ceramic slurry bed of material that one layer of preset thickness is printed on copper-based bottom forms ceramic substrate, to support the required route printed in next step;According still further to the mobile printing head of printing path, one layer of conductive paste bed of material is ejected on ceramic substrate, to conductive paste bed of material irradiating ultraviolet light, makes conductive paste bed of material curing molding route;It ejects ceramic slurry on the line again and prints one layer of ceramic thin bed of material, which covers entire route;According to preset requirement, chip bonding pad, the external pad of power supply and connection line are set on the ceramic thin bed of material;Bowl is set on the ceramic thin bed of material, then sprays one layer of reflector material in bowl periphery of inner wall;Ceramic substrate is removed from 3D printing equipment.High production efficiency of the present invention can be realized the processing of multilayer circuit.

Description

A kind of 3D printing method of ceramic substrate multilayer circuit
Technical field
The present invention relates to aluminium nitride, the field of aluminium oxide ceramic substrate manufacturing technology, more particularly to ceramic substrate multilayer The 3D printing method of circuit.
Background technique
The appearance of ceramic substrate product opens the development of cooling application industry.Due to ceramic substrate heat dissipation characteristic, in addition Ceramic substrate has many advantages, such as high heat dissipation, low thermal resistance, service life length, proof voltage, be widely used in LED encapsulation, power electronic device, The every field such as multi-chip module.With the improvement of production technology, equipment, product price accelerates to rationalize, and then expands LED and produce The application field of industry, such as indicator light, automobile lamp, street lamp and the outdoor large billboard of household appliances.The exploitation of ceramic substrate Success, will more become room lighting and outdoor brightening product provides service, keep the market segment in LED industry future broader.
Ceramic metallization is to adhere to one layer of metallic film securely in ceramic surface, is allowed to realize ceramic and intermetallic Welding, existing molybdenum manganese method, gold-plated method, copper-plating method, tin plating method, nickel plating method, LAP method(Metal-plated after laser)Equal various metals chemical industry Skill.However existing current ceramic metalizing process can only be only limitted to do circuit on positive and negative two surface of ceramics(This two-tier circuit connection side Formula is to be connected using laser boring by modes such as plating, chemical platings), i.e., can only at most do two-tier circuit.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of 3D printing method of ceramic substrate multilayer circuit, production efficiencys Height, the available mutually disjoint circuit of multilayer.
In order to solve the above-mentioned technical problem, the present invention takes following technical scheme:
A kind of 3D printing method of ceramic substrate multilayer circuit, includes the following steps:
Model is drawn with three-dimensional mapping software according to design requirement, is converted into the file format that 3D printing equipment can identify;
Ceramic substrate is formed by the smooth ceramic slurry bed of material for printing one layer of preset thickness that imposes a condition on copper-based bottom, under support The route printed required for one step, or do not need copper-based bottom and directly print generation ceramic substrate;
According still further to the mobile printing head of printing path, one layer of conductive paste bed of material is ejected on ceramic substrate, to the conductive paste bed of material Irradiating ultraviolet light makes conductive paste bed of material curing molding route;
It ejects ceramic slurry on the line again and prints one layer of ceramic thin bed of material, which covers entire route;
Chip bonding pad, the external pad of power supply and connection line is arranged according to preset requirement in encapsulation process on the ceramic thin bed of material;
Bowl is set on the ceramic thin bed of material, then sprays one layer of reflector material in bowl periphery of inner wall;
Ceramic substrate is removed from 3D printing equipment, completes print procedure.
The material at the copper-based bottom is metallic copper, aluminium, silver, steel or metallic compound.
The material of the ceramic substrate is one or both of aluminium nitride, aluminium oxide, silicon carbide, mullite and beryllium oxide Or two or more combined material.
The material of the route be metal material, alloy material or composite conducting metal, wherein metal material include Silver, copper, gold, aluminium, sodium, molybdenum, tungsten, zinc, nickel, iron, platinum, tin or lead, alloy material include silver-bearing copper, cadmium copper, al-mg-si or magnalium.
The route setting is at least one layer of, and the layout of route is regular arrangement or irregular arrangement.
Chip bonding pad material in the encapsulation process is silver, copper, gold or NiPdAu, the chip bonding pad pass through 3D printing or Person's plating, chemical plating mode generate.
The bowl is 3D printing or is obtained by machining.
Installing chip on the chip bonding pad, the chip are flip-chip or positive cartridge chip.
High production efficiency of the present invention realizes that multilayer is not reported to the leadship after accomplishing a task the layout of circuit as needed in ceramic substrate, so as to To obtain multilayer line ceramic substrate.
Detailed description of the invention
Attached drawing 1 is one structural schematic diagram of the embodiment of the present invention;
Attached drawing 2 is two structural schematic diagram of the embodiment of the present invention;
Attached drawing 3 is three structural schematic diagram of the embodiment of the present invention.
Specific embodiment
To further understand the features of the present invention, technological means and specific purposes achieved, function, below with reference to Present invention is further described in detail with specific embodiment for attached drawing.
Embodiment one
As shown in Fig. 1, a kind of 3D printing method of ceramic substrate multilayer circuit, includes the following steps:
S1 draws model with three-dimensional mapping software according to design requirement first, is converted to the tray that 3D printer can identify Formula.
S2, on copper base 1,3D printer spray certain thickness ceramic slurry formed ceramic substrate 2, to its solidification.
S3, then replacement 3D printer spray head print one layer of conductive paste in ceramic base plate surface by circuit design requirements Material forms the route 3 with certain thickness and one fixed width.
S4, one layer of smooth ceramic slurry formation ceramic thin bed of material is then printed on the line, its is made to cover route.
S5, replacement printing head, by LED encapsulated circuit design requirement, ceramic thin bed of material printout surface chip bonding pad 4, The external pad 6 of power supply and other connection lines.LED chip is installed on chip bonding pad, then settable corresponding fluorescence rubber powder 8。
S6, printing head is replaced again, print bowl 5, then print one layer of very thin reflecting layer in 5 periphery of inner wall of bowl Material, until printing finishes.
S7, the ceramic substrate of curing molding is removed from 3D printer, with technical requirements on drawing, to ceramic substrate into The work of row subsequent processing, for example optical lens 9 is loaded onto, and coat corresponding insulating materials, the chip on chip bonding pad 7, ultimately form the ceramic circuit board of complete qualification.
Embodiment two
As shown in Fig. 2, the preparation of the present embodiment is basically the same as the first embodiment, the difference is that, print route 3 when It waits, prints two layers of disjoint route altogether, meet the needs of different.
Embodiment three
As shown in Fig. 3, the present embodiment is directly to print generation ceramic base without using copper-based bottom compared with embodiment one Plate specifically includes following steps:
S1 draws model with three-dimensional mapping software according to design requirement first, is converted to the tray that 3D printer can identify Formula.
S2,3D printer spray certain thickness ceramic slurry form ceramic substrate 2, to its solidification.
S3, then replacement 3D printer spray head print one layer of circuit slurry in ceramic base plate surface by circuit design requirements Material forms the route 3 with certain thickness and one fixed width.
S4, one layer of smooth ceramic slurry formation ceramic thin bed of material is then printed on the line, its is made to cover route.
S5, replacement printing head, by LED encapsulated circuit design requirement, ceramic thin bed of material printout surface chip bonding pad 4, The external pad 6 of power supply and other connection lines.
S6, printing head is replaced again, print bowl 5, then print one layer of very thin reflecting layer in 5 periphery of inner wall of bowl Material, until printing finishes.
S7, the ceramic substrate of curing molding is removed from 3D printer, with technical requirements on drawing, to ceramic substrate into The work of row subsequent processing, for example optical lens 9 is loaded onto, and coat corresponding insulating materials, the chip on chip bonding pad 7, ultimately form the ceramic circuit board of complete qualification.
It should be noted that these are only the preferred embodiment of the present invention, it is not intended to restrict the invention, although ginseng According to embodiment, invention is explained in detail, for those skilled in the art, still can be to aforementioned reality Technical solution documented by example is applied to modify or equivalent replacement of some of the technical features, but it is all in this hair Within bright spirit and principle, any modification, equivalent replacement, improvement and so on should be included in protection scope of the present invention Within.

Claims (8)

1. a kind of 3D printing method of ceramic substrate multilayer circuit, includes the following steps:
Model is drawn with three-dimensional mapping software according to design requirement, is converted into the file format that 3D printing equipment can identify;
Ceramic substrate is formed by the smooth ceramic slurry bed of material for printing one layer of preset thickness that imposes a condition on copper-based bottom, under support The route printed required for one step, or do not need copper-based bottom and directly print generation ceramic substrate;
According still further to the mobile printing head of printing path, one layer of conductive paste bed of material is ejected on ceramic substrate, to the conductive paste bed of material Irradiating ultraviolet light makes conductive paste bed of material curing molding route;
It ejects ceramic slurry on the line again and prints one layer of ceramic thin bed of material, which covers entire route;
Chip bonding pad, the external pad of power supply and connection line is arranged according to preset requirement in encapsulation process on the ceramic thin bed of material;
Bowl is set on the ceramic thin bed of material, then sprays one layer of reflector material in bowl periphery of inner wall;
Ceramic substrate is removed from 3D printing equipment, completes print procedure.
2. the 3D printing method of ceramic substrate multilayer circuit according to claim 1, which is characterized in that the copper-based bottom Material is metallic copper, aluminium, silver, steel or metallic compound.
3. the 3D printing method of ceramic substrate multilayer circuit according to claim 1, it is characterised in that:The ceramic base The material of plate is one or both of aluminium nitride, aluminium oxide, silicon carbide, mullite and beryllium oxide or two or more combination materials Material.
4. the 3D printing method of ceramic substrate multilayer circuit according to claim 1, it is characterised in that:The route Material be metal material, alloy material or composite conducting metal, wherein metal material include silver, copper, gold, aluminium, sodium, molybdenum, Tungsten, zinc, nickel, iron, platinum, tin or lead, alloy material include silver-bearing copper, cadmium copper, al-mg-si or magnalium.
5. the 3D printing method of ceramic substrate multilayer circuit according to claim 1, it is characterised in that:The route is set At least one layer is set, the layout of route is regular arrangement or irregular arrangement.
6. the 3D printing method of ceramic substrate multilayer circuit according to claim 1, it is characterised in that:At the encapsulation Chip bonding pad material in reason is silver, copper, gold or NiPdAu, which passes through 3D printing or plating, chemical plating mode It generates.
7. the 3D printing method of ceramic substrate multilayer circuit according to claim 1, it is characterised in that:The bowl is 3D printing is obtained by machining.
8. the 3D printing method of ceramic substrate multilayer circuit according to claim 7, feature are that:The chip Installing chip on pad, the chip are flip-chip or positive cartridge chip.
CN201810853545.5A 2018-07-30 2018-07-30 A kind of 3D printing method of ceramic substrate multilayer circuit Pending CN108834319A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810853545.5A CN108834319A (en) 2018-07-30 2018-07-30 A kind of 3D printing method of ceramic substrate multilayer circuit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810853545.5A CN108834319A (en) 2018-07-30 2018-07-30 A kind of 3D printing method of ceramic substrate multilayer circuit

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110364300A (en) * 2019-07-30 2019-10-22 深圳供电局有限公司 A kind of 3D printing Bi system high-temperature superconducting circuit and preparation method thereof
CN111065211A (en) * 2019-12-24 2020-04-24 贵州航天计量测试技术研究所 3D printing manufacturing method of microstrip filter
CN113733294A (en) * 2021-08-25 2021-12-03 杭州正向增材制造技术有限公司 Three-dimensional circuit construction method and three-dimensional printer

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105472881A (en) * 2015-12-08 2016-04-06 南通金源智能技术有限公司 3D printed graphene circuit board
CN106410011A (en) * 2015-07-27 2017-02-15 广东德力光电有限公司 3D printing packaging method of flip chip
CN108269775A (en) * 2018-01-24 2018-07-10 中国科学院地质与地球物理研究所 A kind of system-in-a-package method and package system based on 3D printing

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106410011A (en) * 2015-07-27 2017-02-15 广东德力光电有限公司 3D printing packaging method of flip chip
CN105472881A (en) * 2015-12-08 2016-04-06 南通金源智能技术有限公司 3D printed graphene circuit board
CN108269775A (en) * 2018-01-24 2018-07-10 中国科学院地质与地球物理研究所 A kind of system-in-a-package method and package system based on 3D printing

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110364300A (en) * 2019-07-30 2019-10-22 深圳供电局有限公司 A kind of 3D printing Bi system high-temperature superconducting circuit and preparation method thereof
CN111065211A (en) * 2019-12-24 2020-04-24 贵州航天计量测试技术研究所 3D printing manufacturing method of microstrip filter
CN113733294A (en) * 2021-08-25 2021-12-03 杭州正向增材制造技术有限公司 Three-dimensional circuit construction method and three-dimensional printer

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Application publication date: 20181116

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