CN108831765B - Aluminum electrolytic capacitor assembly machine - Google Patents
Aluminum electrolytic capacitor assembly machine Download PDFInfo
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- CN108831765B CN108831765B CN201810794695.3A CN201810794695A CN108831765B CN 108831765 B CN108831765 B CN 108831765B CN 201810794695 A CN201810794695 A CN 201810794695A CN 108831765 B CN108831765 B CN 108831765B
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- 239000003990 capacitor Substances 0.000 title claims abstract description 119
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 38
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 38
- 239000000919 ceramic Substances 0.000 claims abstract description 84
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 69
- 229910052742 iron Inorganic materials 0.000 claims abstract description 35
- 238000007789 sealing Methods 0.000 claims abstract description 23
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 22
- 239000010959 steel Substances 0.000 claims abstract description 22
- 238000004512 die casting Methods 0.000 claims abstract description 18
- 238000004140 cleaning Methods 0.000 claims abstract description 14
- 238000003825 pressing Methods 0.000 claims abstract description 14
- 230000000694 effects Effects 0.000 claims description 4
- 229910021645 metal ion Inorganic materials 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 7
- 230000004069 differentiation Effects 0.000 abstract description 4
- 210000001161 mammalian embryo Anatomy 0.000 description 10
- 239000000463 material Substances 0.000 description 6
- 238000005266 casting Methods 0.000 description 4
- 230000002950 deficient Effects 0.000 description 4
- 230000005611 electricity Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 3
- 229910010293 ceramic material Inorganic materials 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000007747 plating Methods 0.000 description 3
- 230000002035 prolonged effect Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000011244 liquid electrolyte Substances 0.000 description 1
- 238000005360 mashing Methods 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention discloses an aluminum electrolytic capacitor assembling machine which comprises a frame and a controller, wherein a conveying device, a guiding and positioning device, a capacitor clamping and rotating device, a beam waist wheel device, a cleaning device, a sealing device and a finished product receiving device are arranged on the frame; the waist-wheel device comprises a waist-wheel assembly, wherein the waist-wheel assembly comprises a die-casting steel iron block, a ceramic gasket and an iron pressing sheet; the waistband wheel assembly comprises three layers, the original whole waistband wheel is subjected to three-layer differentiation treatment, the middle ceramic gasket plays a role in waistband for a capacitor, the ceramic gasket solves the problem that metal ions are easy to attach, the process treatment of removing the metal ions is not needed, the service life is long, the cost is saved, and the product quality is high.
Description
Technical Field
The invention relates to the technical field of capacitor processing equipment, in particular to an aluminum electrolytic capacitor assembly machine.
Background
The aluminium electrolytic capacitor is an energy storage element, and is characterized by large capacity, but large leakage current, large error and poor stability, and is commonly used as AC bypass and filtering, and is also used for signal coupling when the requirement is not high, and the electrolytic capacitor has positive and negative poles which are separated, and can not be connected reversely when in use. The aluminum electrolytic capacitor is made by taking an aluminum cylinder as a negative electrode, filling liquid electrolyte in the aluminum cylinder, and inserting a bent aluminum strip as a positive electrode. The core of the aluminum electrolytic capacitor is formed by overlapping and winding an anode aluminum foil, lining paper immersed with electrolyte, a cathode aluminum foil, a natural oxide film and the like, and the core is sealed by an aluminum shell and a rubber cover after being immersed with the electrolyte to form the electrolytic capacitor.
With the development of society and the continuous progress of technology, in recent years, as the world electronic industry such as computers is growing at a high speed and the traditional industry such as color tv industry is also growing steadily, the demand for aluminum electrolytic capacitors in the market is increasing, and in order to meet the demand of productivity of each enterprise, many large enterprises purchase an automated machine, namely an aluminum electrolytic capacitor assembly machine, so as to improve the working efficiency.
In the production process of an aluminum electrolytic capacitor by using an assembly machine, the aluminum electrolytic capacitor needs to be subjected to beam waist, and the whole steel casting is used as a beam waist wheel of the capacitor in the current industry, and has the following defects: firstly, the capacitor does not allow magnetic metal particles to exist on the surface of the capacitor, and when the beam waist wheel of the steel casting is in beam waist, the beam waist wheel is damaged to different degrees, so that the existence of metal ions on the capacitor affects the quality of products, and the metal ions need to be removed, thereby being time-consuming and labor-consuming; secondly, the corset wheel of the steel casting belongs to a vulnerable part, and needs to be replaced every month, so that the cost is high; thirdly, when the corset wheel is used for corset the capacitor, the precision requirement on the corset part of the capacitor is higher, scratches and gaps which are difficult to find are easily generated on the corset wheel of the steel casting, and after a plurality of products are produced, the corset wheel is likely to be found to be broken, so that a plurality of defective products are caused.
Disclosure of Invention
The invention aims to provide an aluminum electrolytic capacitor assembly machine which is used for solving the problems in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides an aluminum electrolytic capacitor assemblage kludge, this assemblage kludge includes frame and main control unit, be equipped with conveyor in the frame, guiding orientation device, condenser clamp rotary device, the carousel, beam waist wheel device, cleaning device, closing device and finished product receiving arrangement, beam waist wheel device and carousel fixed connection, conveyor includes first conveying mechanism and second conveying mechanism, second conveying mechanism and carousel fixed connection, conveyor, guiding orientation device, condenser clamp rotary device, beam waist wheel device, cleaning device and closing device are connected with main control unit electricity respectively.
Further, beam waist wheel device sets up in finished product receiving arrangement's left side, beam waist wheel device includes first robotic arm, first connecting piece and beam waist wheel subassembly, first connecting piece is the V-arrangement, V-arrangement one side is through first bolt and first robotic arm fixed connection, V-arrangement another side is through mounting and carousel fixed connection, beam waist wheel subassembly includes die-casting steel iron piece, ceramic gasket and iron preforming, ceramic gasket sets up in the centre of die-casting steel iron piece and iron preforming, die-casting steel iron piece sets up in ceramic gasket's top, iron preforming sets up in ceramic gasket's below, die-casting steel iron piece, ceramic gasket and iron preforming's center is connected through the bearing, the bearing top is equipped with the second bolt, the second bolt top is equipped with the nut, V-arrangement pointed end is through second bolt and nut and beam waist wheel subassembly fixed connection, first robotic arm is connected with main control unit electricity, first robotic arm drives the beam waist wheel subassembly through the carousel and rotates, the capacitor blank of completion is sent into the capacitor blank clamp rotary device and is pressed from top to be pressed from both sides tight, first robotic arm drives beam waist wheel subassembly and moves to press from both sides tight rotary device with capacitor blank rough rotary device, capacitor blank rough rotary drive capacitor assembly together. According to the invention, the original whole girdling wheel is subjected to three-layer differentiation treatment, the middle ceramic gasket plays a role in girdling the capacitor, the ceramic gasket solves the problem of easy adhesion of metal ions, and the process treatment of removing the metal ions is not needed, so that the cost is saved; the ceramic gasket material has the characteristics that the ceramic gasket is not easy to scratch or defect, because the ceramic is high in hardness and nano-scale, no scratch is generated, and the ceramic is wholly broken or is perfect due to the fact that the ceramic is directly notched, so that defective products are not generated; the die-casting steel iron block above the ceramic gasket and the iron pressing sheet below the ceramic gasket are subjected to magnetic plating, so that the problem that the ceramic gasket is easy to deviate can be effectively solved, and metal ions generated by other mechanical parts can be adsorbed during production, so that the high-quality product rate of the product is higher; the bearing is used as a parent part for power transmission, so that the waist-binding wheel can be applied to machines with different specifications, the corresponding bearing is matched only by changing the concentric circle, the service time of the middle ceramic gasket can be prolonged to four years, the service life is long, and the cost is saved.
The closing device sets up in finished product receiving arrangement's right side, and closing device includes second robotic arm, first motor and ceramic seal needle, and second robotic arm and first motor are connected with main control unit electricity respectively, and second robotic arm drives first motor and removes, and first motor drives the ceramic seal needle and rotates. The ceramic sealing needle and the ceramic gasket are made of the same material, when the ceramic sealing needle seals the capacitor, metal ions are not attached to the capacitor, the hardness of the ceramic material is high, scratches are not generated on the capacitor, and the high-quality product rate of the product is higher.
The cleaning device is arranged on the right side of the finished product receiving device, the cleaning device comprises a second motor, a brush rod, bristles and a second connecting piece, the second connecting piece is L-shaped, one face of the L-shape is fixedly connected with the frame, the other face of the L-shape is respectively connected with the second motor and the brush rod, one end of the brush rod is fixedly connected with the second motor, the other end of the brush rod is fixedly connected with the bristles, the second motor is electrically connected with the main controller, and the second motor drives the bristles to rotate through the brush rod. The brush hair is used for brushing off the bundle waist and sealing the in-process, and the piece that produces on ceramic gasket and the ceramic seal needle in time clears up, improves work efficiency, improves the high-quality product rate of product.
Further, first conveying mechanism sets up in finished product receiving arrangement's top, first conveying mechanism includes third robotic arm and first conveyer trough, third robotic arm includes third robotic arm and third robotic arm, be equipped with first spring between third robotic arm and the third robotic arm, first conveyer trough includes two first half grooves, be equipped with the second spring between two first half grooves, third robotic arm is connected with the main control unit electricity, third robotic arm drives first conveyer trough and removes, second conveying mechanism sets up in finished product receiving arrangement's the place ahead, second conveying mechanism includes third connecting piece and second conveyer trough, the third connecting piece is I shape, I shape one end is through third bolt and carousel fixed connection, I shape other end and second conveyer trough fixed connection, the second conveyer trough includes two second half grooves, be equipped with the third spring between two second half grooves, first robotic arm drives second conveying mechanism through the carousel and rotates, first conveying mechanism cooperates work with second conveying mechanism.
Further, finished product receiving arrangement includes first receiving plate and second receiving plate, and the inclination of first receiving plate is 45, and first receiving plate is fixed in the frame, and the second receiving plate level sets up, and the second receiving plate is close to the one end activity setting of first receiving plate, and the one end that the second receiving plate kept away from first receiving plate passes through fourth bolt and frame fixed connection. The second receiving plate is movably arranged near one end of the first receiving plate, and when the capacitor product falls on the finished product receiving device, the buffer effect is achieved, and the capacitor product is ensured to be intact.
Further, the guide positioning device is arranged above the finished product receiving device and comprises a guide positioning rod, a third motor and a hollow sliding rod, one end of the third motor is fixedly connected with the guide positioning rod, the other end of the third motor is fixedly connected with the hollow sliding rod, the third motor is electrically connected with the controller, the third motor drives the hollow sliding rod and the guide positioning rod to move up and down, and the guide positioning rod is arranged right above the capacitor clamping rotating device.
Further, a sliding rod is arranged at the center of the turntable and perpendicular to the turntable, the upper end of the sliding rod is connected with a third motor, a hollow sliding rod is sleeved on the sliding rod, and the hollow sliding rod moves up and down along the sliding rod.
Compared with the prior art, the invention has the beneficial effects that: the invention relates to an aluminum electrolytic capacitor assembly machine, which comprises the following working principles: the first conveyer trough is with the capacitor rough embryo that the equipment was accomplished for the second conveyer trough, the second conveyer trough is carried the capacitor rough embryo and is moved to capacitor clamp rotary device department, the direction locating lever is with capacitor rough embryo is smashed into capacitor clamp rotary device in, capacitor clamp rotary device presss from both sides tight capacitor rough embryo, first robotic arm drives beam waist wheel subassembly and moves to pressing close to with capacitor rough embryo, capacitor clamp rotary device drives the rotation of capacitor rough embryo, capacitor rough embryo drive beam waist wheel subassembly is rotatory together, beam waist wheel subassembly is to the capacitor rough embryo carry out beam waist, second robotic arm drives first motor and moves, make ceramic seal needle and capacitor rough embryo press close to, first motor drives the ceramic seal needle and rotates, ceramic seal seals to capacitor rough embryo, the second motor drives the brush hair through the brush pole and rotates, the brush hair is in time cleared up to the piece that ceramic gasket and ceramic seal needle produced, the finished capacitor finished product of processing is pushed into finished product receiving arrangement by the second conveyer trough.
The invention relates to an aluminum electrolytic capacitor assembly machine, which adopts a ceramic beam waist wheel as a beam waist wheel assembly, wherein the beam waist wheel comprises three layers, the original whole beam waist wheel is subjected to three-layer differentiation treatment, a middle ceramic gasket plays a role in forming a capacitor beam waist, the ceramic gasket solves the problem of easy adhesion of metal ions, and the process treatment of removing the metal ions is not needed, so that the cost is saved; the ceramic gasket material has the characteristics that the ceramic gasket is not easy to scratch or defect, because the ceramic is high in hardness and nano-scale, no scratch is generated, and the ceramic is wholly broken or is perfect due to the fact that the ceramic is directly notched, so that defective products are not generated; the die-casting steel iron block above the ceramic gasket and the iron pressing sheet below the ceramic gasket are subjected to magnetic plating, so that the problem that the ceramic gasket is easy to deviate can be effectively solved, and metal ions generated by other mechanical parts can be adsorbed during production, so that the high-quality product rate of the product is higher; the bearing is used as a parent part for power transmission, so that the waist-binding wheel can be applied to machines with different specifications, the corresponding bearing is matched only by changing the concentric circle, the service time of the middle ceramic gasket can be prolonged to four years, the service life is long, and the cost is saved.
The ceramic sealing needle and the ceramic gasket are made of the same material, when the ceramic sealing needle seals the capacitor, metal ions are not attached to the capacitor, the hardness of the ceramic material is high, scratches are not generated on the capacitor, and the high-quality product rate of the product is higher. The brush hair is used for brushing off the bundle waist and sealing the in-process, and the piece that produces on ceramic gasket and the ceramic seal needle in time clears up, improves work efficiency, improves the high-quality product rate of product. The second receiving plate is movably arranged near one end of the first receiving plate, and when the capacitor product falls on the finished product receiving device, the buffer effect is achieved, and the capacitor product is ensured to be intact.
Drawings
FIG. 1 is a schematic view showing a construction of an aluminum electrolytic capacitor assembly machine according to one embodiment of the present invention;
FIG. 2 is a schematic view showing a construction of an aluminum electrolytic capacitor assembly machine according to another state of the present invention;
FIG. 3 is a schematic view of the corset wheel assembly of the aluminum electrolytic capacitor assembly machine according to the present invention;
FIG. 4 is a schematic view of the corset wheel assembly of the aluminum electrolytic capacitor assembly machine according to the present invention;
FIG. 5 is a schematic diagram showing the structure of a sealing device in an aluminum electrolytic capacitor assembly machine according to the present invention;
FIG. 6 is a schematic view showing a structure of a cleaning device in an aluminum electrolytic capacitor assembly machine according to the present invention;
FIG. 7 is a schematic view showing the structure of a first conveying mechanism in an aluminum electrolytic capacitor assembly machine according to the present invention;
fig. 8 is a schematic structural view of a second conveying mechanism in an aluminum electrolytic capacitor assembly machine according to the present invention.
In the figure: 1-capacitor clamping and rotating device, 2-turntable, 3-first mechanical arm, 4-first connecting piece, 5-first bolt, 6-fixed piece, 7-die casting steel iron block, 8-ceramic gasket, 9-iron pressing piece, 10-bearing, 11-second bolt, 12-nut, 13-capacitor rough blank, 14-second mechanical arm, 15-first motor, 16-ceramic seal needle, 17-second motor, 18-brush rod, 19-brush hair, 20-second connecting piece, 21-third mechanical left arm, 22-third mechanical right arm, 23-first spring, 24-first half groove, 25-second spring, 26-third connecting piece, 27-third bolt, 28-second half groove, 29-third spring, 30-first receiving plate, 31-second receiving plate, 32-fourth bolt, 33-guiding positioning rod, 34-third motor, 35-hollow sliding rod, 36-sliding rod, 37-frame.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 and fig. 2, an assembling machine for assembling an aluminum electrolytic capacitor comprises a frame 37 and a main controller, wherein a conveying device, a guiding and positioning device, a capacitor clamping and rotating device 1, a turntable 2, a girdling wheel device, a cleaning device, a sealing device and a finished product receiving device are arranged on the frame 37, the girdling wheel device is fixedly connected with the turntable 2, the conveying device comprises a first conveying mechanism and a second conveying mechanism, the second conveying mechanism is fixedly connected with the turntable 2, and the conveying device, the guiding and positioning device, the capacitor clamping and rotating device 1, the girdling wheel device, the cleaning device and the sealing device are respectively electrically connected with the main controller.
As shown in fig. 3 and 4, the corset wheel device is arranged on the left side of the finished product receiving device, the corset wheel device comprises a first mechanical arm 3, a first connecting piece 4 and a corset wheel component, the first connecting piece 4 is in a V shape, one surface of the V shape is fixedly connected with the first mechanical arm 3 through a first bolt 5, the other surface of the V shape is fixedly connected with the rotary table 2 through a fixing piece 6, the corset wheel component comprises a die-casting steel iron block 7, a ceramic gasket 8 and a iron pressing piece 9, the ceramic gasket 8 is arranged between the die-casting steel iron block 7 and the iron pressing piece 9, the die-casting steel iron block 7 is arranged above the ceramic gasket 8, the iron pressing piece 9 is arranged below the ceramic gasket 8, the centers of the die-casting steel iron block 7, the ceramic gasket 8 and the iron pressing piece 9 are connected through a bearing 10, a second bolt 11 is arranged above the bearing 10, a nut 12 is arranged above the second bolt 11, a V-shaped tip is fixedly connected with the blank corset wheel component through the second bolt 11 and the nut 12, the first mechanical arm 3 is electrically connected with the blank corset wheel component, the first mechanical arm 3 drives the corset wheel component to rotate through the rotary table 2, the ceramic gasket 8 drives the corset wheel component to rotate, the capacitor 1 is clamped by the capacitor 13, and the capacitor is clamped by the capacitor 1 is clamped roughly 13, and is clamped by the capacitor 1, and the capacitor is clamped roughly 13 is clamped and rotated and the capacitor 1 is clamped and rotated and roughly by the capacitor 13. According to the invention, the original whole girdling wheel is subjected to three-layer differentiation treatment, the middle ceramic gasket 8 plays a role in girdling a capacitor, the ceramic gasket 8 solves the problem of easy adhesion of metal ions, and the process treatment of removing the metal ions is not needed, so that the cost is saved; the ceramic gasket 8 is not easy to scratch or break due to the characteristics of materials, because the ceramic is high in hardness and nano-scale, no scratch is generated, and the ceramic is completely broken or is perfect due to the other characteristics that the ceramic is directly notched, so that defective products are not generated; the die-casting steel iron block 7 above the ceramic gasket 8 and the iron pressing sheet 9 below are subjected to magnetic plating, so that the problem that the ceramic gasket 8 is easy to deviate can be effectively solved, and metal ions generated by other mechanical parts can be adsorbed during production, so that the high-quality product rate of the product is higher; the bearing 10 is used as a parent part for power transmission, so that the waist-binding wheel can be applied to machines with different specifications, the corresponding bearing 10 is matched only by changing the size of concentric circles, the service time of the middle ceramic gasket 8 can be prolonged to four years, the service life is long, and the cost is saved.
As shown in fig. 5, the sealing device is disposed on the right side of the finished product receiving device, and the sealing device includes a second mechanical arm 14, a first motor 15 and a ceramic sealing needle 16, where the second mechanical arm 14 and the first motor 15 are respectively electrically connected with the main controller, the second mechanical arm 14 drives the first motor 15 to move, and the first motor 15 drives the ceramic sealing needle 16 to rotate. The ceramic sealing needle 16 and the ceramic gasket 8 are made of the same material, metal ions cannot be attached to the capacitor when the capacitor is sealed by the ceramic sealing needle 16, the hardness of the ceramic material is high, scratches cannot be generated on the capacitor, and the high-quality product rate of the product is higher.
As shown in fig. 6, the cleaning device is disposed on the right side of the finished product receiving device, and the cleaning device includes a second motor 17, a brush rod 18, bristles 19 and a second connecting member 20, where the second connecting member 20 is L-shaped, one surface of the L-shaped is fixedly connected with a frame 37, the other surface of the L-shaped is respectively connected with the second motor 17 and the brush rod 18, one end of the brush rod 18 is fixedly connected with the second motor 17, the other end of the brush rod 18 is fixedly connected with the bristles 19, the second motor 17 is electrically connected with the main controller, and the second motor 17 drives the bristles 19 to rotate through the brush rod 18. The brush hair 19 is used for brushing off fragments generated on the ceramic gasket 8 and the ceramic sealing needle 16 in the girdling and sealing process, cleaning in time, improving the working efficiency and improving the quality product rate of products.
As shown in fig. 7 and 8, the first conveying mechanism is disposed above the finished product receiving device, the first conveying mechanism includes a third mechanical arm and a first conveying groove, the third mechanical arm includes a third mechanical left arm 21 and a third mechanical right arm 22, a first spring 23 is disposed between the third mechanical left arm 21 and the third mechanical right arm 22, the first conveying groove includes two first half grooves 24, a second spring 25 is disposed between the two first half grooves 24, the third mechanical arm is electrically connected with the main controller, the third mechanical arm drives the first conveying groove to move, the second conveying mechanism is disposed in front of the finished product receiving device, the second conveying mechanism includes a third connecting piece 26 and a second conveying groove, the third connecting piece 26 is in an I shape, one end of the I shape is fixedly connected with the turntable 2 through a third bolt 27, the other end of the I shape is fixedly connected with the second conveying groove, the second conveying groove includes two second half grooves 28, a third spring 29 is disposed between the two second half grooves 28, and the first mechanical arm 3 drives the second conveying mechanism to rotate through the turntable 2.
As shown in fig. 1 and 2, the finished product receiving device includes a first receiving plate 30 and a second receiving plate 31, where an inclination angle of the first receiving plate 30 is 45 °, the first receiving plate 30 is fixed on a frame 37, the second receiving plate 30 is horizontally arranged, one end of the second receiving plate 31 close to the first receiving plate 30 is movably arranged, and one end of the second receiving plate 31 far away from the first receiving plate 30 is fixedly connected with the frame 37 through a fourth bolt 32. The second receiving plate 31 is movably disposed near one end of the first receiving plate 30, and serves as a buffer when the capacitor product is dropped on the finished receiving device, thereby ensuring the integrity of the capacitor product.
As shown in fig. 1 and 2, the guiding and positioning device is arranged above the finished product receiving device, the guiding and positioning device comprises a guiding and positioning rod 33, a third motor 34 and a hollow sliding rod 35, one end of the third motor 34 is fixedly connected with the guiding and positioning rod 33, the other end of the third motor 34 is fixedly connected with the hollow sliding rod 35, the third motor 34 is electrically connected with the controller, the third motor 34 drives the hollow sliding rod 35 and the guiding and positioning rod 33 to move up and down, and the guiding and positioning rod 33 is arranged right above the capacitor clamping and rotating device 1.
As shown in fig. 1 and 2, a slide bar 36 is arranged at the center of the turntable 2, the slide bar 36 is perpendicular to the turntable 2, the upper end of the slide bar 36 is connected with a third motor 34, a hollow slide bar 35 is sleeved on the slide bar 36, and the hollow slide bar 35 moves up and down along the slide bar 36.
The invention relates to an aluminum electrolytic capacitor assembly machine, which comprises the following working principles: the first conveyer trough gives the capacitor blank 13 that the equipment was accomplished to the second conveyer trough, the second conveyer trough is carried capacitor blank 13 and is moved to capacitor clamp rotary device 1 department, guide locating lever 33 is with capacitor blank 13 mashing into capacitor clamp rotary device 1, capacitor clamp rotary device 1 presss from both sides capacitor blank 13, first robotic arm 3 drives beam waist wheel subassembly and moves to be close to with capacitor blank 13, capacitor clamp rotary device 1 drives capacitor blank 13 rotation, capacitor blank 13 drives beam waist wheel subassembly and rotates together, beam waist wheel subassembly is to capacitor blank 13 beam waist, second robotic arm 14 drives first motor 15 and removes, make ceramic seal needle 16 and capacitor blank 13 press close to, first motor 15 drives ceramic seal needle 16 and rotates, ceramic seal needle 16 seals capacitor blank 13, second motor 17 drives brush hair 19 through brush pole 18 and rotates, brush hair 19 in time clear up the piece that ceramic gasket 8 and ceramic seal needle 16 produced, the capacitor finished product of processing is advanced into the finished product receiving arrangement by the second conveyer trough.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. An aluminum electrolytic capacitor assembly machine, which is characterized in that: the assembling and assembling machine comprises a frame (37) and a main controller, wherein the frame (37) is provided with a conveying device, a guiding and positioning device, a capacitor clamping and rotating device (1), a turntable (2), a girdling wheel device, a cleaning device, a sealing device and a finished product receiving device, the girdling wheel device is fixedly connected with the turntable (2), the conveying device comprises a first conveying mechanism and a second conveying mechanism, the second conveying mechanism is fixedly connected with the turntable (2), and the conveying device, the guiding and positioning device, the capacitor clamping and rotating device (1), the girdling wheel device, the cleaning device and the sealing device are respectively and electrically connected with the main controller;
the beam waist wheel device is arranged on the left side of the finished product receiving device and comprises a first mechanical arm (3), a first connecting piece (4) and a beam waist wheel assembly, the first connecting piece (4) is in a V shape, one surface of the V shape is fixedly connected with the first mechanical arm (3) through a first bolt (5), the other surface of the V shape is fixedly connected with a rotary table (2) through a fixing piece (6), the beam waist wheel assembly comprises a die-casting steel iron block (7), a ceramic gasket (8) and an iron pressing piece (9), the ceramic gasket (8) is arranged between the die-casting steel iron block (7) and the iron pressing piece (9), the die-casting steel iron block (7) is arranged above the ceramic gasket (8), the iron pressing piece (9) is arranged below the ceramic gasket (8), the centers of the die-casting steel iron block (7), the ceramic gasket (8) and the iron pressing piece (9) are connected through a bearing (10), a second bolt (11) is arranged above the bearing (10), the second bolt (11) is arranged above the second bolt (11), the second bolt is arranged above the die-casting steel iron block (7) and the second bolt (8) and the second bolt is connected with the mechanical arm (3) through the first mechanical arm (3), the assembled capacitor blank (13) is sent into a capacitor clamping and rotating device (1) to be clamped, the first mechanical arm (3) drives the beam waist wheel assembly to move to be close to the capacitor blank (13), the capacitor clamping and rotating device (1) drives the capacitor blank (13) to rotate, and the capacitor blank (13) drives the beam waist wheel assembly to rotate together.
2. An aluminum electrolytic capacitor assembly machine as claimed in claim 1, wherein: the sealing device is arranged on the right side of the finished product receiving device and comprises a second mechanical arm (14), a first motor (15) and a ceramic sealing needle (16), the second mechanical arm (14) and the first motor (15) are respectively electrically connected with the main controller, the second mechanical arm (14) drives the first motor (15) to move, and the first motor (15) drives the ceramic sealing needle (16) to rotate.
3. An aluminum electrolytic capacitor assembly machine as claimed in claim 2, wherein: the cleaning device is arranged on the right side of the finished product receiving device and comprises a second motor (17), a brush rod (18), bristles (19) and a second connecting piece (20), the second connecting piece (20) is in an L shape, one face of the L shape is fixedly connected with a frame (37), the other face of the L shape is respectively connected with the second motor (17) and the brush rod (18), one end of the brush rod (18) is fixedly connected with the second motor (17), the other end of the brush rod (18) is fixedly connected with the bristles (19), the second motor (17) is electrically connected with a main controller, and the second motor (17) drives the bristles (19) to rotate through the brush rod (18).
4. An aluminum electrolytic capacitor assembly machine according to claim 3, wherein: the first conveying mechanism is arranged above the finished product receiving device and comprises a third mechanical arm and a first conveying groove, the third mechanical arm comprises a third mechanical left arm (21) and a third mechanical right arm (22), a first spring (23) is arranged between the third mechanical left arm (21) and the third mechanical right arm (22), the first conveying groove comprises two first half grooves (24), a second spring (25) is arranged between the two first half grooves (24), the third mechanical arm is electrically connected with a main controller, the third mechanical arm drives the first conveying groove to move, the second conveying mechanism is arranged in front of the finished product receiving device and comprises a third connecting piece (26) and a second conveying groove, the third connecting piece (26) is I-shaped, one end of the I-shaped is fixedly connected with a rotary table (2) through a third bolt (27), the other end of the I-shaped is fixedly connected with the second conveying groove, the second conveying groove comprises two second half grooves (28), and the second half grooves (28) are matched with the second conveying mechanism (2) through the first half grooves and the second conveying mechanism (28).
5. The aluminum electrolytic capacitor assembly machine as recited in claim 4, wherein: finished product receiving arrangement includes first receiving plate (30) and second receiving plate (31), inclination of first receiving plate (30) is 45, first receiving plate (30) are fixed on frame (37), second receiving plate (31) level sets up, second receiving plate (31) are close to the one end activity setting of first receiving plate (30), the one end that first receiving plate (30) was kept away from to second receiving plate (31) is through fourth bolt (32) and frame (37) fixed connection.
6. An aluminum electrolytic capacitor assembly machine as recited in claim 5, wherein: the guide positioning device is arranged above the finished product receiving device and comprises a guide positioning rod (33), a third motor (34) and a hollow sliding rod (35), one end of the third motor (34) is fixedly connected with the guide positioning rod (33), the other end of the third motor (34) is fixedly connected with the hollow sliding rod (35), the third motor (34) is electrically connected with the controller, the third motor (34) drives the hollow sliding rod (35) and the guide positioning rod (33) to move up and down, and the guide positioning rod (33) is arranged right above the capacitor clamping rotating device (1).
7. The aluminum electrolytic capacitor assembly machine as recited in claim 6, wherein: the center position of carousel (2) is equipped with slide bar (36), slide bar (36) perpendicular to carousel (2), slide bar (36) upper end is connected with third motor (34), hollow slide bar (35) cover is established on slide bar (36), hollow slide bar (35) are along slide bar (36) reciprocates.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810794695.3A CN108831765B (en) | 2018-07-18 | 2018-07-18 | Aluminum electrolytic capacitor assembly machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810794695.3A CN108831765B (en) | 2018-07-18 | 2018-07-18 | Aluminum electrolytic capacitor assembly machine |
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| CN108831765A CN108831765A (en) | 2018-11-16 |
| CN108831765B true CN108831765B (en) | 2023-12-12 |
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| JPH08293435A (en) * | 1995-04-24 | 1996-11-05 | Matsushita Electric Ind Co Ltd | Chip type aluminum electrolytic capacitor |
| TW408847U (en) * | 1999-02-10 | 2000-10-11 | Lifu Machinery Ind Co Ltd | Improved mechanism for automatic assembling electrolysis capacitor |
| JP2001028325A (en) * | 1999-07-13 | 2001-01-30 | Tdk Corp | Method and device for transfer chip part, and electrode- forming device |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108831765A (en) | 2018-11-16 |
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