CN108831766B - Condenser beam waist device - Google Patents

Condenser beam waist device Download PDF

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Publication number
CN108831766B
CN108831766B CN201810794776.3A CN201810794776A CN108831766B CN 108831766 B CN108831766 B CN 108831766B CN 201810794776 A CN201810794776 A CN 201810794776A CN 108831766 B CN108831766 B CN 108831766B
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capacitor
motor
wheel
ceramic
corset
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CN108831766A (en
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相小琴
吴怡杰
杨新龙
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Changzhou Huawei Electronics Co ltd
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Changzhou Huawei Electronics Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Cleaning In General (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The invention discloses a capacitor beam waist device, which comprises a frame and a main controller, wherein a capacitor clamping and rotating device, a beam waist wheel device, a sealing device, a cleaning device and a finished product receiving device are arranged on the frame; the waistband wheel assembly comprises three layers, the original whole waistband wheel is subjected to three-layer differentiation treatment, the middle ceramic gasket plays a role in waistband for a capacitor, the ceramic gasket solves the problem that metal ions are easy to attach, the process treatment of removing the metal ions is not needed, the service life is long, the cost is saved, and the product quality is high.

Description

Condenser beam waist device
Technical Field
The invention relates to the technical field of capacitor manufacturing, in particular to a capacitor beam waist device.
Background
With the development of society and the continuous progress of technology, in recent years, as the world electronic industry such as computers is growing at a high speed and the traditional industry such as color tv industry is also growing steadily, the demand for aluminum electrolytic capacitors in the market is increasing, and in order to meet the demand of productivity of each enterprise, many large enterprises purchase an automated machine, namely an aluminum electrolytic capacitor assembly machine, so as to improve the working efficiency.
The aluminum electrolytic capacitor assembly machine in the prior art is mainly provided with a waist-binding device for binding the assembled aluminum electrolytic capacitor, and the whole steel casting is used as a waist-binding wheel of the capacitor in the current industry, and has the following defects: firstly, the capacitor does not allow magnetic metal particles to exist on the surface of the capacitor, and when the beam waist wheel of the steel casting is in beam waist, the beam waist wheel is damaged to different degrees, so that the existence of metal ions on the capacitor affects the quality of products, and the metal ions need to be removed, thereby being time-consuming and labor-consuming; secondly, the corset wheel of the steel casting belongs to a vulnerable part, and needs to be replaced every month, so that the cost is high; thirdly, when the corset wheel is used for corset the capacitor, the precision requirement on the corset part of the capacitor is higher, scratches and gaps which are difficult to find are easily generated on the corset wheel of the steel casting, and after a plurality of products are produced, the corset wheel is likely to be found to be broken, so that a plurality of defective products are caused.
Disclosure of Invention
The invention aims to provide a capacitor corset device which is used for solving the problems in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the capacitor corset device comprises a frame and a main controller, wherein a capacitor clamping and rotating device, a turntable, a corset wheel device, a cleaning device and a sealing device are arranged on the frame, the corset wheel device is fixedly connected with the turntable, and the capacitor clamping and rotating device, the corset wheel device, the cleaning device and the sealing device are respectively electrically connected with the main controller.
Further, beam waist wheel device and carousel all set up in the left side of condenser clamp rotary device, beam waist wheel device includes first robotic arm, first connecting piece and beam waist wheel subassembly, first connecting piece is the V-arrangement, V-arrangement one side is through first bolt and first robotic arm fixed connection, V-arrangement another side is through mounting and carousel fixed connection, beam waist wheel subassembly includes the die-casting steel pig, ceramic gasket and iron preforming, the ceramic gasket sets up in the centre of die-casting steel pig and iron preforming, the die-casting steel pig sets up the top at ceramic gasket, iron preforming sets up in the below of ceramic gasket, die-casting steel pig, the center of ceramic gasket and iron preforming is connected through the bearing, the bearing top is equipped with the second bolt, the second bolt top is equipped with the nut, V-arrangement pointed end is through second bolt and nut and beam waist wheel subassembly fixed connection, first robotic arm is connected with the main control unit electricity, first robotic arm drives the beam waist wheel subassembly through the carousel and rotates, the condenser rough embryo of equipment completion is sent into to the condenser clamp rotary device and is pressed from top to the clamp, first robotic arm drives the beam waist wheel subassembly and moves to press close to the condenser clamp rotary device with rough capacitor clamp rotary device, rough capacitor blank drive capacitor rotation rough capacitor blank rotates the rough capacitor blank and is rotated and is pressed together. According to the invention, the original whole girdling wheel is subjected to three-layer differentiation treatment, the middle ceramic gasket plays a role in girdling the capacitor, the ceramic gasket solves the problem of easy adhesion of metal ions, and the process treatment of removing the metal ions is not needed, so that the cost is saved; the ceramic gasket material has the characteristics that the ceramic gasket is not easy to scratch or defect, because the ceramic is high in hardness and nano-scale, no scratch is generated, and the ceramic is wholly broken or is perfect due to the fact that the ceramic is directly notched, so that defective products are not generated; the die-casting steel iron block above the ceramic gasket and the iron pressing sheet below the ceramic gasket are subjected to magnetic plating, so that the problem that the ceramic gasket is easy to deviate can be effectively solved, and metal ions generated by other mechanical parts can be adsorbed during production, so that the high-quality product rate of the product is higher; the bearing is used as a parent part for power transmission, so that the waist-binding wheel can be applied to machines with different specifications, the corresponding bearing is matched only by changing the concentric circle, the service time of the middle ceramic gasket can be prolonged to four years, the service life is long, and the cost is saved.
Further, the sealing device is arranged on the right side of the capacitor clamping and rotating device and comprises a second mechanical arm, a first motor and a ceramic sealing needle, the second mechanical arm and the first motor are respectively electrically connected with the main controller, the second mechanical arm drives the first motor to move, and the first motor drives the ceramic sealing needle to rotate. The ceramic sealing needle and the ceramic gasket are made of the same material, when the ceramic sealing needle seals the capacitor, metal ions are not attached to the capacitor, the hardness of the ceramic material is high, scratches are not generated on the capacitor, and the high-quality product rate of the product is higher.
Further, cleaning device sets up on capacitor clamping rotary device's right side, and cleaning device includes second motor, brush-holder stud, brush hair and second connecting piece, and the second connecting piece is L shape, L shape one side and frame fixed connection, and L shape another side is connected with second motor and brush-holder stud respectively, brush-holder stud one end and second motor fixed connection, and the brush-holder stud other end and brush hair fixed connection, second motor and main control unit electricity are connected, and the second motor passes through the brush-holder stud and drives the brush hair and rotate. The brush hair is used for brushing off the bundle waist and sealing the in-process, and the piece that produces on ceramic gasket and the ceramic seal needle in time clears up, improves work efficiency, improves the high-quality product rate of product.
Compared with the prior art, the invention has the beneficial effects that: the invention relates to a capacitor waist-binding device, which has the working principle that: the assembled rough blank of the capacitor is sent into a capacitor clamping and rotating device to be clamped, a first mechanical arm drives a waist-binding wheel assembly to move to be close to the rough blank of the capacitor, the capacitor clamping and rotating device drives the rough blank of the capacitor to rotate, the rough blank of the capacitor drives the waist-binding wheel assembly to rotate together, the waist-binding wheel assembly bundles the rough blank of the capacitor, a second mechanical arm drives a first motor to move, a ceramic sealing needle is close to the rough blank of the capacitor, the first motor drives the ceramic sealing needle to rotate, the ceramic sealing needle seals the rough blank of the capacitor, a second motor drives bristles to rotate through a brush rod, and the bristles timely clean chips generated on a ceramic gasket and the ceramic sealing needle.
The invention relates to a capacitor girdling device, a girdling wheel component adopts a ceramic girdling wheel, the girdling wheel comprises three layers, the original whole girdling wheel is subjected to three-layer differentiation treatment, a middle ceramic gasket plays a role of a capacitor girdling, the ceramic gasket solves the problem of easy adhesion of metal ions, and the process treatment of removing the metal ions is not needed, so that the cost is saved; the ceramic gasket material has the characteristics that the ceramic gasket is not easy to scratch or defect, because the ceramic is high in hardness and nano-scale, no scratch is generated, and the ceramic is wholly broken or is perfect due to the fact that the ceramic is directly notched, so that defective products are not generated; the die-casting steel iron block above the ceramic gasket and the iron pressing sheet below the ceramic gasket are subjected to magnetic plating, so that the problem that the ceramic gasket is easy to deviate can be effectively solved, and metal ions generated by other mechanical parts can be adsorbed during production, so that the high-quality product rate of the product is higher; the bearing is used as a parent part for power transmission, so that the waist-binding wheel can be applied to machines with different specifications, the corresponding bearing is matched only by changing the concentric circle, the service time of the middle ceramic gasket can be prolonged to four years, the service life is long, and the cost is saved.
The ceramic sealing needle and the ceramic gasket are made of the same material, when the ceramic sealing needle seals the capacitor, metal ions are not attached to the capacitor, the hardness of the ceramic material is high, scratches are not generated on the capacitor, and the high-quality product rate of the product is higher. The brush hair is used for brushing off the bundle waist and sealing the in-process, and the piece that produces on ceramic gasket and the ceramic seal needle in time clears up, improves work efficiency, improves the high-quality product rate of product.
Drawings
FIG. 1 is a schematic view of a capacitor corset device according to one embodiment of the present invention;
FIG. 2 is a schematic view of a capacitor corset device according to another embodiment of the present invention;
FIG. 3 is a schematic view of the corset wheel assembly of the capacitor corset assembly of the present invention;
FIG. 4 is a schematic view of the corset wheel assembly of the capacitor corset device of the present invention;
FIG. 5 is a schematic view of a seal assembly in a capacitor corset assembly according to the present invention;
fig. 6 is a schematic structural view of a cleaning device in a capacitor corset wheel device according to the present invention.
In the figure: the device comprises a 1-capacitor clamping and rotating device, a 2-turntable, a 3-first mechanical arm, a 4-first connecting piece, a 5-first bolt, a 6-fixing piece, a 7-die casting steel block, an 8-ceramic gasket, a 9-iron pressing piece, a 10-bearing, a 11-second bolt, a 12-nut, a 13-capacitor blank, a 14-second mechanical arm, a 15-first motor, a 16-ceramic sealing needle, a 17-second motor, a 18-brush rod, 19-brush hair, a 20-second connecting piece and a 21-frame.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The aluminum electrolytic capacitor assembly machine comprises a conveying device, a guiding and positioning device, a capacitor clamping and rotating device, a girdling wheel device, a sealing device, a cleaning device and a finished product receiving device, wherein the device is controlled by a main controller, the conveying device moves a capacitor blank to the capacitor clamping and rotating device, the guiding and positioning device smashes the capacitor blank into the capacitor clamping and rotating device, the capacitor clamping and rotating device clamps the capacitor blank, the girdling wheel device moves to be close to the capacitor blank, the capacitor clamping and rotating device drives the capacitor blank to rotate, the capacitor blank drives the girdling wheel device to rotate together, the girdling wheel device girdls the capacitor blank, the sealing device moves to be close to the capacitor blank, the sealing device seals the capacitor blank, the cleaning device cleans scraps generated on the girdling wheel device and the sealing device, a finished capacitor product is pushed into the finished product receiving device by the conveying device, the girdling wheel device is needed in the production and processing process of the aluminum electrolytic capacitor, and the structure and the material of the girdling wheel device directly influence the quality of an aluminum electrolytic capacitor product.
As shown in fig. 1 and 2, a capacitor corset device comprises a frame 21 and a main controller, wherein a capacitor clamping and rotating device 1, a turntable 2, a corset wheel device, a cleaning device and a sealing device are arranged on the frame 21, the corset wheel device is fixedly connected with the turntable 2, and the capacitor clamping and rotating device 1, the corset wheel device, the cleaning device and the sealing device are respectively electrically connected with the main controller.
As shown in fig. 3 and 4, the corset wheel device and the turntable 2 are arranged on the left side of the capacitor clamping and rotating device 1, the corset wheel device comprises a first mechanical arm 3, a first connecting piece 4 and a corset wheel assembly, the first connecting piece 4 is in a V shape, one surface of the V shape is fixedly connected with the first mechanical arm 3 through a first bolt 5, the other surface of the V shape is fixedly connected with the turntable 2 through a fixing piece 6, the corset wheel assembly comprises a die-casting steel block 7, a ceramic gasket 8 and a pressing piece 9, the ceramic gasket 8 is arranged between the die-casting steel block 7 and the pressing piece 9, the die-casting steel block 7 is arranged above the ceramic gasket 8, the pressing piece 9 is arranged below the ceramic gasket 8, the centers of the die-casting steel block 7, the ceramic gasket 8 and the pressing piece 9 are connected through a bearing 10, a second bolt 11 is arranged above the bearing 10, a nut 12 is arranged above the second bolt 11, the V-shaped tip is fixedly connected with the corset wheel assembly through the second bolt 11 and the embryo nut 12, the first mechanical arm 3 is electrically connected with the main controller, the first mechanical arm 3 drives the capacitor to rotate through the turntable 2, the pressing piece is driven by the pressing piece 3 to be clamped by the capacitor 1, the capacitor is driven by the rough wheel assembly, the capacitor 13 is driven by the rough wheel assembly to rotate, and the capacitor is driven by the rough capacitor 13 to rotate, and the rough capacitor is clamped and the capacitor 1 is driven to rotate, and the capacitor is clamped by the capacitor 1, and the capacitor is driven to rotate, and the capacitor 13. According to the invention, the original whole girdling wheel is subjected to three-layer differentiation treatment, the middle ceramic gasket 8 plays a role in girdling a capacitor, the ceramic gasket 8 solves the problem of easy adhesion of metal ions, and the process treatment of removing the metal ions is not needed, so that the cost is saved; the ceramic gasket 8 is not easy to scratch or break due to the characteristics of materials, because the ceramic is high in hardness and nano-scale, no scratch is generated, and the ceramic is completely broken or is perfect due to the other characteristics that the ceramic is directly notched, so that defective products are not generated; the die-casting steel iron block 7 above the ceramic gasket 8 and the iron pressing sheet 9 below are subjected to magnetic plating, so that the problem that the ceramic gasket 8 is easy to deviate can be effectively solved, and metal ions generated by other mechanical parts can be adsorbed during production, so that the high-quality product rate of the product is higher; the bearing 10 is used as a parent part for power transmission, so that the waist-binding wheel can be applied to machines with different specifications, the size of concentric circles is changed to match with the corresponding bearing, the service time of the middle ceramic gasket can be prolonged to four years, the service life is long, and the cost is saved.
As shown in fig. 5, the sealing device is disposed on the right side of the capacitor clamping and rotating device 1, and the sealing device includes a second mechanical arm 14, a first motor 15 and a ceramic sealing needle 16, where the second mechanical arm 14 and the first motor 15 are respectively electrically connected with the main controller, the second mechanical arm 14 drives the first motor 15 to move, and the first motor 15 drives the ceramic sealing needle 16 to rotate. The ceramic sealing needle 16 and the ceramic gasket 8 are made of the same material, metal ions cannot be attached to the capacitor when the capacitor is sealed by the ceramic sealing needle 16, the hardness of the ceramic material is high, scratches cannot be generated on the capacitor, and the high-quality product rate of the product is higher.
As shown in fig. 6, the cleaning device is disposed on the right side of the capacitor clamping and rotating device 1, and the cleaning device includes a second motor 17, a brush rod 18, bristles 19 and a second connecting piece 20, where the second connecting piece 20 is L-shaped, one surface of the L-shaped is fixedly connected with a frame 21, the other surface of the L-shaped is respectively connected with the second motor 17 and the brush rod 18, one end of the brush rod 18 is fixedly connected with the second motor 17, the other end of the brush rod 18 is fixedly connected with the bristles 19, the second motor 17 is electrically connected with the main controller, and the second motor 17 drives the bristles 19 to rotate through the brush rod 18. The brush hair 19 is used for brushing off fragments generated on the ceramic gasket 8 and the ceramic sealing needle 16 in the girdling and sealing process, cleaning in time, improving the working efficiency and improving the quality product rate of products.
The invention relates to a capacitor waist-binding device, which has the working principle that: the assembled capacitor blank 13 is sent into the capacitor clamping and rotating device 1 to be clamped, the first mechanical arm 3 drives the waist-binding wheel assembly to move to be close to the capacitor blank 13, the capacitor clamping and rotating device 1 drives the capacitor blank 13 to rotate, the capacitor blank 13 drives the waist-binding wheel assembly to rotate together, the waist-binding wheel assembly bundles the capacitor blank 13, the second mechanical arm 14 drives the first motor 15 to move, the ceramic sealing needle 16 is close to the capacitor blank 13, the first motor 15 drives the ceramic sealing needle 16 to rotate, the ceramic sealing needle 16 seals the capacitor blank 13, the second motor 17 drives the brush hair 19 to rotate through the brush rod 18, and the brush hair 19 timely cleans chips generated on the ceramic gasket 8 and the ceramic sealing needle 16.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (3)

1. A capacitor corset device, characterized in that: the capacitor waist-binding device comprises a frame (21) and a main controller, wherein the frame (21) is provided with a capacitor clamping and rotating device (1), a rotary table (2), a waist-binding wheel device, a cleaning device and a sealing device, the waist-binding wheel device is fixedly connected with the rotary table (2), and the capacitor clamping and rotating device (1), the waist-binding wheel device, the cleaning device and the sealing device are respectively and electrically connected with the main controller;
the corset wheel device and the rotary table (2) are arranged on the left side of the capacitor clamping rotary device (1), the corset wheel device comprises a first mechanical arm (3), a first connecting piece (4) and a corset wheel assembly, the first connecting piece (4) is V-shaped, one surface of the V-shape is fixedly connected with the first mechanical arm (3) through a first bolt (5), the other surface of the V-shape is fixedly connected with the rotary table (2) through a fixing piece (6), the corset wheel assembly comprises a die-casting steel iron block (7), a ceramic gasket (8) and an iron pressing piece (9), the ceramic gasket (8) is arranged between the die-casting steel iron block (7) and the iron pressing piece (9), the die-casting steel iron block (7) is arranged above the ceramic gasket (8), the iron pressing piece (9) is arranged below the ceramic gasket (8), the centers of the die-casting steel block (7), the ceramic gasket (8) and the iron (9) are fixedly connected through a bearing (10), a second bolt (11) is arranged above the bearing (10), the second main control bolt (11) is arranged above the die-casting steel block (8), the second mechanical arm is fixedly connected with the second mechanical arm (12 through the first bolt (11), the first mechanical arm (3) drives the beam waist wheel assembly to rotate through the rotary table (2), the assembled capacitor rough blank (13) is sent into the capacitor clamping and rotating device (1) to be clamped, the first mechanical arm (3) drives the beam waist wheel assembly to move to be close to the capacitor rough blank (13), the capacitor clamping and rotating device (1) drives the capacitor rough blank (13) to rotate, and the capacitor rough blank (13) drives the beam waist wheel assembly to rotate together.
2. The capacitor corset apparatus of claim 1 wherein: the sealing device is arranged on the right side of the capacitor clamping and rotating device (1), the sealing device comprises a second mechanical arm (14), a first motor (15) and a ceramic sealing needle (16), the second mechanical arm (14) and the first motor (15) are respectively electrically connected with the main controller, the second mechanical arm (14) drives the first motor (15) to move, and the first motor (15) drives the ceramic sealing needle (16) to rotate.
3. A capacitor corset apparatus according to claim 2, wherein: the cleaning device is arranged on the right side of the capacitor clamping and rotating device (1), the cleaning device comprises a second motor (17), a brush rod (18), bristles (19) and a second connecting piece (20), the second connecting piece (20) is L-shaped, one face of the L-shape is fixedly connected with a rack (21), the other face of the L-shape is respectively connected with the second motor (17) and the brush rod (18), one end of the brush rod (18) is fixedly connected with the second motor (17), the other end of the brush rod (18) is fixedly connected with the bristles (19), the second motor (17) is electrically connected with a main controller, and the second motor (17) drives the bristles (19) to rotate through the brush rod (18).
CN201810794776.3A 2018-07-18 2018-07-18 Condenser beam waist device Active CN108831766B (en)

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CN108831766B true CN108831766B (en) 2023-12-12

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110010378B (en) * 2019-04-15 2021-02-26 株洲中电电容器有限公司 Concave beam waist device of laminated ceramic capacitor

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01155609A (en) * 1987-12-14 1989-06-19 Nitsuko Corp Manufacture of ceramic capacitor
JPH0613273A (en) * 1992-02-28 1994-01-21 Elna Co Ltd Sealing equipment of solid electrolytic capacitor
CN204614679U (en) * 2015-06-03 2015-09-02 顾慧军 A kind of capacitor is girdled the waist device
CN204792475U (en) * 2015-06-25 2015-11-18 扬州升阳电子有限公司 Plain son is loaded and is sealed beam waist mechanism
CN204788316U (en) * 2015-07-17 2015-11-18 深圳市中元吉康电子有限公司 Assemblage machine beam waist detection device
CN105428094A (en) * 2015-11-11 2016-03-23 刘毅然 Fully automatic assembly device
CN205192515U (en) * 2015-11-11 2016-04-27 刘毅然 Beam waist device
KR20170127295A (en) * 2016-05-11 2017-11-21 세향산업 주식회사 Packaging apparatus for high power ceramic chip capacitors
CN107833761A (en) * 2017-11-15 2018-03-23 深圳市诚捷智能装备股份有限公司 Sealing association system with a tight waist
CN208352142U (en) * 2018-07-18 2019-01-08 常州华威电子有限公司 A kind of capacitor device with a tight waist

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01155609A (en) * 1987-12-14 1989-06-19 Nitsuko Corp Manufacture of ceramic capacitor
JPH0613273A (en) * 1992-02-28 1994-01-21 Elna Co Ltd Sealing equipment of solid electrolytic capacitor
CN204614679U (en) * 2015-06-03 2015-09-02 顾慧军 A kind of capacitor is girdled the waist device
CN204792475U (en) * 2015-06-25 2015-11-18 扬州升阳电子有限公司 Plain son is loaded and is sealed beam waist mechanism
CN204788316U (en) * 2015-07-17 2015-11-18 深圳市中元吉康电子有限公司 Assemblage machine beam waist detection device
CN105428094A (en) * 2015-11-11 2016-03-23 刘毅然 Fully automatic assembly device
CN205192515U (en) * 2015-11-11 2016-04-27 刘毅然 Beam waist device
KR20170127295A (en) * 2016-05-11 2017-11-21 세향산업 주식회사 Packaging apparatus for high power ceramic chip capacitors
CN107833761A (en) * 2017-11-15 2018-03-23 深圳市诚捷智能装备股份有限公司 Sealing association system with a tight waist
CN208352142U (en) * 2018-07-18 2019-01-08 常州华威电子有限公司 A kind of capacitor device with a tight waist

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