CN108823981A - 一种40支全棉纱专用环保浆料生产工艺 - Google Patents
一种40支全棉纱专用环保浆料生产工艺 Download PDFInfo
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Abstract
本发明涉及一种40支全棉纱专用环保浆料生产工艺，先投547‑613Kg的水于高压调浆桶中，并升高温度至43‑49℃；加入FLOLINESIZEP和淀粉，升温至75±2℃，依次加入丙烯酸和FLOSIZEPA760H，再加入蜡和增效剂，升温至100℃闷浆55‑65分钟；再加入无机纳米颗粒、三乙醇胺、乙醇、高岭土进行超声分散，分散功率为500‑1000W，分散时间为20‑30分钟；混合，500‑1000转/分钟，搅拌20‑30分钟；降低温度至30‑40℃，加入甘油5‑7份、二甲基硅油1‑3份、β‑葡聚糖3‑5份，500‑1000转/分钟，搅拌20‑30分钟；关停搅拌，得到配制好的环保棉纱浆料。本发明的优点在于：浆料制造工艺简单易操作，原料价格低廉易获得，且粘度稳定，可完全糊化。
Description
技术领域
本发明涉及全棉纱生产领域，特别涉及一种40支全棉纱专用环保浆料生产工艺。
背景技术
高支纯棉色纱是近几十年来纺织产品发展的方向，纯棉高支色纱面料是现代高雅与昂贵服装的基础，随着世界纺纱历史的变迁，纺织机械的推陈出新，高科技手段和纳米技术在纺织领域的应用，人们不再把精梳100S和所生产的织物当成稀世之宝，更高目标与方向是将纯棉高支纱向180S及以上推进，以此带来纺织技术的革新和发展，逐步改变人们对时尚潮流滞留的旧观念，引导并激发人们去思考特高支色纱(180S以上纱支)的开发生产以及特高支色纱织物组织的生产发展。
纱线上浆是纺织工程的关键环节，浆纱的主要目的是提高纱线的耐磨性，目前高效纺织浆料主要分为淀粉类、聚乙烯醇类、聚丙烯酸三大类浆料，在国内外占据重要地位。但是目前也存在一些问题，比如：聚乙烯醇浆料不能降解，已经引起严重的环境问题，正在被逐渐取代，传统的聚丙烯浆料再粘性严重，造成分绞困难，而淀粉类浆料粘度波动大，糊化性能差。所以急需要开发一种环保，价格低廉，可生物降解的浆料，来满足浆料市场的需求。
发明内容
本发明要解决的技术问题是提供一种40支全棉纱专用环保浆料生产工艺。
为解决上述技术问题，本发明的技术方案为：一种40支全棉纱专用环保浆料生产工艺，其创新点在于：包括下述步骤：
a）先投547-613Kg的水于高压调浆桶中，并升高温度至43-49℃；
b）加入FLOLINESIZEP和淀粉，升温至75±2℃，依次加入丙烯酸和FLOSIZEPA760H，再加入蜡和增效剂，升温至100℃闷浆55-65分钟；
c）再加入无机纳米颗粒3-5份、三乙醇胺1-3份、乙醇10-20份、高岭土1-3份进行超声分散，分散功率为500-1000W，分散时间为20-30分钟；
d）将步骤c的混合物倒入步骤b的混合物中，500-1000转/分钟，搅拌20-30分钟；
e）降低温度至30-40℃，加入甘油5-7份、二甲基硅油1-3份、β-葡聚糖3-5份，500-1000转/分钟，搅拌20-30分钟；
f）关停搅拌，得到配制好的环保棉纱浆料。
进一步的，所述无机纳米颗粒为表面经过羟基改性的无机纳米颗粒。
进一步的，所述无机纳米颗粒为改性纳米二氧化硅、改性碳酸钙颗粒、改性二氧化钛颗粒中的一种或者一种以上。
进一步的，所述无机纳米颗粒粒径为5-50nm。
本发明的优点在于：本发明浆料具有以下几个优点：完全水融性，容易处理；更高织造效率；优秀的润滑性和不起泡性；易退浆；适用于各种纱线；防霉菌。FL0LINESIZEP是一种用于纱线上浆的低分子聚合物，在低湿度条件下形成具有高强度、高韧性和高粘附能力浆膜，本发明将其与淀粉混合使用，利于织机回潮吸收，纱线柔软，降低织造经停，且添加丙烯酸、FLOSIZEPA760H，并对这四种浆料进行配比，具有良好的成膜性和渗透性，可以全部取代PVA浆料，更加环保。
本发明纱线回潮控制在8.5％，保持纱线弹性，便于织机调整。
FL0LINESIZEP浆料作为一种新型环保浆料，其上浆工艺要求较高。本发明设计了一种新的环保浆料，且公开了一种特定的上浆工艺，主要是浆槽温度、浆液浓度、压浆辊压力和回潮的大小，适合对各类品种上浆。
浆料制造工艺简单易操作，原料价格低廉易获得，且粘度稳定，可完全糊化。织浆料所用各种原料之间相互配伍、协同作用，共同组成性能优异的产品。
具体实施方式
下面的实施例可以使本专业的技术人员更全面地理解本发明，但并不因此将本发明限制在所述的实施例范围之中。
本发明的40支全棉纱专用环保浆料生产工艺通过下述步骤具体实现：
第一步，先投547-613Kg的水于高压调浆桶中，并升高温度至43-49℃。
第二步，加入FLOLINESIZEP和淀粉，升温至75±2℃，依次加入丙烯酸和FLOSIZEPA760H，再加入蜡和增效剂，升温至100℃闷浆55-65分钟。
第三步，再加入无机纳米颗粒3-5份、三乙醇胺1-3份、乙醇10-20份、高岭土1-3份进行超声分散，分散功率为500-1000W，分散时间为20-30分钟。
在上述步骤中，无机纳米颗粒为表面经过羟基改性的无机纳米颗粒；无机纳米颗粒为改性纳米二氧化硅、改性碳酸钙颗粒、改性二氧化钛颗粒中的一种或者一种以上；无机纳米颗粒粒径为5-50nm。
第四步，将步骤三的混合物倒入步骤二的混合物中，500-1000转/分钟，搅拌20-30分钟。
第五步，降低温度至30-40℃，加入甘油5-7份、二甲基硅油1-3份、β-葡聚糖3-5份，500-1000转/分钟，搅拌20-30分钟。
第六步，关停搅拌，得到配制好的环保棉纱浆料。
本发明浆料具有以下几个优点：完全水融性，容易处理；更高织造效率；优秀的润滑性和不起泡性；易退浆；适用于各种纱线；防霉菌。FL0LINESIZEP是一种用于纱线上浆的低分子聚合物，在低湿度条件下形成具有高强度、高韧性和高粘附能力浆膜，本发明将其与淀粉混合使用，利于织机回潮吸收，纱线柔软，降低织造经停，且添加丙烯酸、FLOSIZEPA760H，并对这四种浆料进行配比，具有良好的成膜性和渗透性，可以全部取代PVA浆料，更加环保。
本发明纱线回潮控制在8.5％，保持纱线弹性，便于织机调整。
FL0LINESIZEP浆料作为一种新型环保浆料，其上浆工艺要求较高。本发明设计了一种新的环保浆料，且公开了一种特定的上浆工艺，主要是浆槽温度、浆液浓度、压浆辊压力和回潮的大小，适合对各类品种上浆。
浆料制造工艺简单易操作，原料价格低廉易获得，且粘度稳定，可完全糊化。织浆料所用各种原料之间相互配伍、协同作用，共同组成性能优异的产品。
本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。
Claims (4)
1.一种40支全棉纱专用环保浆料生产工艺，其特征在于：包括下述步骤：
a）先投547-613Kg的水于高压调浆桶中，并升高温度至43-49℃；
b）加入FLOLINESIZEP和淀粉，升温至75±2℃，依次加入丙烯酸和FLOSIZEPA760H，再加入蜡和增效剂，升温至100℃闷浆55-65分钟；
c）再加入无机纳米颗粒3-5份、三乙醇胺1-3份、乙醇10-20份、高岭土1-3份进行超声分散，分散功率为500-1000W，分散时间为20-30分钟；
d）将步骤c的混合物倒入步骤b的混合物中，500-1000转/分钟，搅拌20-30分钟；
e）降低温度至30-40℃，加入甘油5-7份、二甲基硅油1-3份、β-葡聚糖3-5份，500-1000转/分钟，搅拌20-30分钟；
f）关停搅拌，得到配制好的环保棉纱浆料。
2.根据权利要求1所述的40支全棉纱专用环保浆料生产工艺，其特征在于：所述无机纳米颗粒为表面经过羟基改性的无机纳米颗粒。
3.根据权利要求1所述的40支全棉纱专用环保浆料生产工艺，其特征在于：所述无机纳米颗粒为改性纳米二氧化硅、改性碳酸钙颗粒、改性二氧化钛颗粒中的一种或者一种以上。
4.根据权利要求1所述的40支全棉纱专用环保浆料生产工艺，其特征在于：所述无机纳米颗粒粒径为5-50nm。
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