CN108823580A - A kind of derusting device for gear - Google Patents
A kind of derusting device for gear Download PDFInfo
- Publication number
- CN108823580A CN108823580A CN201810563459.0A CN201810563459A CN108823580A CN 108823580 A CN108823580 A CN 108823580A CN 201810563459 A CN201810563459 A CN 201810563459A CN 108823580 A CN108823580 A CN 108823580A
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- passage
- channel
- rust removing
- gear
- bit
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
A kind of derusting device for gear, the transfer passage including holding rust removing solution, the transfer passage successively include：Along part movement direction first passage diagonally downward, the second channel tilted upward along part movement direction, and the third channel along part movement direction diagonally downward；Rust removing solution is contained at the dog-ear that the first passage and second channel are formed, the first passage is equipped with pusher structure and sensing device；It directly allows part to pass through rust removing solution during transportation, carries out processing of rust removing；Overall structure advantages of simple, is utilized that the saving bit by bit of part, the thrust between the self weight and part of part is conveyed to greatest extent；Part also increases soaking time while saving bit by bit, derust more abundant；After part is saved bit by bit to a certain extent, push rod device is enabled, guarantees that part smoothly transports.
Description
Technical field
The present invention relates to the technical field of processing of rust removing, in particular to a kind of derusting device for gear.
Background technique
During metal product production, processing of rust removing is relatively common intermediate treatment means.Sometimes, add subsequent
Before work, it is necessary to carry out processing of rust removing.Currently, being directed to some small size parts, the automation of processing of rust removing, Yi Jiyu how are realized
The connection problem of other processes becomes project urgently to be solved.
Summary of the invention
The purpose of invention：The present invention discloses a kind of derusting device for gear, directly part is allowed to pass through during transportation
Rust removing solution is crossed, processing of rust removing is carried out；Overall structure advantages of simple, be utilized to greatest extent the saving bit by bit of part, the self weight of part with
And the thrust between part is conveyed；Part also increases soaking time while saving bit by bit, derust more abundant；When part product
After collecting together to a certain extent, push rod device is enabled, guarantees that part smoothly transports.
Technical solution：In order to achieve the goal above, the invention discloses a kind of derusting devices for gear, including hold
The transfer passage of rust removing solution, the transfer passage successively include：Along part movement direction first passage diagonally downward, edge
The second channel that tilts upward of part movement direction, and the third channel along part movement direction diagonally downward；It is described
Rust removing solution is contained at the dog-ear that first passage and second channel are formed, the first passage is equipped with pusher structure and induction dress
It sets.
Further, above-mentioned a kind of derusting device for gear, the pusher structure include hydraulic cylinder and mandril, branch
Seat is supportted, the sliding rail on support base is set, and the slide plate with sliding rail clamping, the hydraulic cylinder are fixedly connected with slide plate, institute
It states slide plate and is connected with mobile drive deivce；The first passage side wall, which offers slotted hole, may pass through length when the mandril extends
Circular hole protrudes into inside first passage.
Further, above-mentioned a kind of derusting device for gear, the first passage top are equipped with hot air duct and wind
Machine, the first passage lower section are equipped with water storage pipeline, and first passage bottom offers drain hole.
Further, it is contained at the dog-ear of above-mentioned a kind of derusting device for gear, the first passage and second channel
The region for putting rust removing solution is connected with liquid measure regulating device, and the liquid measure regulating device includes device for storing liquid, connection device for storing liquid with
The feed pathway of transfer passage is arranged in the liquid level monitoring arrangement in first passage or second channel, and is arranged in feed liquor
Autocontrol valve on channel；The bottom in the region for holding rust removing solution is equipped with liquid outlet.
Further, above-mentioned a kind of derusting device for gear, the sensing device are higher than the highest point of second channel；
The highest point refers to the extreme higher position that part reaches in one section of movement routine.
Above-mentioned technical proposal can be seen that the present invention and have the advantages that：
（1）A kind of derusting device for gear of the present invention, directly allows part to pass through rust removing solution during transportation, into
Row processing of rust removing；Saving bit by bit, between the self weight and part of part for part is utilized in overall structure advantages of simple to greatest extent
Thrust is conveyed；Part also increases soaking time while saving bit by bit, derust more abundant；When part is saved bit by bit to a certain extent
Afterwards, push rod device is enabled, guarantees that part smoothly transports.
（2）A kind of derusting device for gear of the present invention has also carried out the baking to part during transportation
It is dry, prevent moisture from entering rust removing solution；Also step has been simplified, production efficiency is improved.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of transfer passage of the present invention；
Fig. 2 is the structural schematic diagram of pusher structure of the present invention；
Fig. 3 is the configuration schematic diagram of transfer passage of the present invention and sorting unit；
Fig. 4 is the structural schematic diagram of sense channel of the present invention；
Fig. 5 is the top view of sense channel of the present invention；
In figure：1- sense channel, 2- transmission chain structure, 21- chain, 22- sprocket wheel, 23- material containing frame, 3- flexible piece, 4- feed inlet,
5- flank of tooth detection device, the first camera unit of 501-, the second camera unit of 502-, 503- third camera unit, 504- the 4th take the photograph
Picture unit, 6- end surface measurement device, 7- transposition driving device, 8- cleaning device, 9- discharge port, the unqualified gear collection frame of 10-,
11- discharge baffle, 12- high pressure blower, which is blown, splits device, and 13- stretches lever structure, 14- pedestal, 15- sensor, the first quilt of 101-
Shooting point, 102- second are taken a little, 201- rust removing solution, 202- first passage, 202a- slotted hole, 203- second channel,
The highest point 203a-, 204- third channel, 205- pusher structure, 205a- hydraulic cylinder, 205b- mandril, 205c- support base,
205d- sliding rail, 205e- slide plate, 206- sensing device, 207- hot air duct, 208- blower, 209- liquid measure regulating device.
Specific embodiment
With reference to the accompanying drawing, the specific embodiment of the invention is described in detail.
Embodiment
A kind of derusting device for gear of the invention, as depicted in figs. 1 and 2, the side that part passes through rolling or sliding
Formula enters the transfer passage for holding rust removing solution 201, and processing of rust removing is completed during through the transfer passage, described defeated
The channel is sent successively to include：It is tilted upward along part movement direction first passage 202 diagonally downward, along part movement direction
Second channel 203, and the third channel 204 along part movement direction diagonally downward；The first passage 202 and second
It is contained with rust removing solution 201 at the dog-ear that channel 203 is formed, it is described to be included the following steps by formula processing of rust removing method：
S1, part are tumbled or are slid along first passage 202 by self weight；During part passes through first passage 202, to part
It is dried；
S2, part are fallen into the rust removing solution 201 at 203 dog-ear of first passage 202 and second channel；
S3, part successively enter from first passage 202, repeat step S1 and S2；Part is saved bit by bit logical in first passage 202 and second
At 203 dog-ear of road, and continues to be impregnated by rust removing solution 1 and derust；
S4, gradually increase when the part saved bit by bit, wherein the part of front end is pushed by the part of rear end, until the part of front end arrives
Up to the highest point 203a of second channel 203；The highest point 203a refers to the highest order that part reaches in one section of movement routine
It sets；
During part leaves 201 liquid level of rust removing solution but do not reach the highest point 203a of second channel 203, it is in draining shape
State, the rust removing solution 201 remained on part flow back at the dog-ear of first passage 202 and second channel 203；
S5, rear end part continue to save bit by bit, third channel 204 is pushed in turn in the part of front end.
S6, the first passage 202 are equipped with pusher structure 205；Pusher structure 205 is by first passage 202 and second channel
The part push-in third channel 204 saved bit by bit at 203 dog-ears, then part is tumbled or is slid along third channel 204；Wherein, push rod knot
205 timing operation of structure；Alternatively, after the part saved bit by bit is more than setting position, by being run after triggering sensing device 206.
Specifically, the sensing device 206 is arranged in first passage 202, and sensing device 206 is higher than second channel
203 highest point 203a；The part saved bit by bit at 203 dog-ear of first passage 202 and second channel reaches 206 position of sensing device
When, sensing device 206 transmits a signal to control module, and control module, which issues instruction, runs pusher structure 205.
The pusher structure 205 includes hydraulic cylinder 205a and mandril 205b, support base 205c, is arranged in support base 205c
On sliding rail 205d, and the slide plate 205e with sliding rail 205d clamping, the hydraulic cylinder 205a be fixedly connected with slide plate 205e,
The slide plate 205e is connected with mobile drive deivce；202 side wall of first passage offers slotted hole 202a, the mandril
When 205b extends, it may pass through slotted hole 202a and protrude into inside first passage 202.
It is equipped with hot air duct 207 and blower 208 above the first passage 202, is equipped with and stores below the first passage 202
Waterpipe, 202 bottom of first passage offer drain hole.
The region that rust removing solution 201 is held at the dog-ear of the first passage 202 and second channel 203 is connected with liquid measure adjusting
Device 209, the liquid measure regulating device 209 include device for storing liquid, connect the feed pathway of device for storing liquid and transfer passage, setting
Liquid level monitoring arrangement in first passage 202 or second channel 203, and the automatic control being arranged in feed pathway
Valve；The bottom in the region for holding rust removing solution 201 is equipped with liquid outlet.
As shown in Figures 3 to 5, in the present embodiment, transfer passage is directly connect with sorting unit, and part is from sorting unit
After sending out one by one, transfer passage is directly entered from discharge port 9.
Sorting unit includes the sense channel 1 being obliquely installed and the transmission chain structure 2 being vertically arranged, the sense channel 1
Face transmission chain structure 2；The transmission chain structure 2 is equipped with one group of material containing frame 23, and one group of material containing frame 23 is chained in transmission
Structure 2 drives lower loopy moving；The sense channel 1 is connect by flexible piece 3 with feed inlet 4, and the sense channel 1 is equipped with transposition
Sense channel 1 is arranged in close to one end of transmission chain structure 2, the sense channel 1 in driving device 7, the transposition driving device 7
End can deviate transmission chain structure 2 in the case where transposition 7 device of driving device drives；It is detected equipped with the flank of tooth 1 bottom of sense channel
Device 5, two sidewalls are respectively equipped with end surface measurement device 6；The flank of tooth detection device 5 includes one group along the axial row of sense channel 1
The camera unit of column.1 end of sense channel is equipped with flexible lever structure 13, and the flexible lever structure 13 includes telescopic rod
And oil cylinder, the flexible lever structure 13 are mounted on pedestal 14, the pedestal 14 is connect with sense channel 1, the pedestal 14
Equipped with sensor 15, for detecting the position of material containing frame 23.
Transmission chain structure 2 described in the present embodiment further includes the chain 21 of shuttling movement, and one engaged with chain 21
Group sprocket wheel 22；One group of material containing frame 23 is arranged on chain 21, and the sprocket wheel 22 is connected with chain sprocket driving device, the material containing
The opening direction of frame 23 is consistent with moving direction.The bottom of the material containing frame 23 and side wall offer one group of through-hole, alternatively, institute
Stating material containing frame 23 is screen frame.23 bottom of material containing frame is equipped with pressure sensor.The sense channel 1 is made of clear material,
The flank of tooth detection device 5 is arranged at outside sense channel 1 with end surface measurement device 6.The inner width and tooth of the sense channel 1
The thickness of wheel is adapted, and the inner width of sense channel 1 is wider than in the material containing frame 23.
The transmission chain structure 2 is equipped with cleaning device 8,2 other side of transmission chain structure close to the side of sense channel 1
Upper end be equipped with discharge port 9.The shape in channel is also made in the flexible piece 3, is connected with 1 phase of sense channel.The sense channel 1
The lower section of end is equipped with unqualified gear collection frame 10.The discharge port 9 is equipped with discharge baffle 11 and high pressure blower blows and splits device
12。
Transposition driving device 7 described in the present embodiment is hydraulic cylinder device, and the mandril for the driving device 7 that replaces and detection are logical
Road 1 is hinged, and the mandril pushes sense channel 1 to be angularly offset in the horizontal direction.
In the present embodiment, flank of tooth detection device 5 includes one group of camera unit along 1 axial alignment of sense channel, works as gear
When tumbling, the image of the gear parts flank of tooth is obtained close to the more than one camera unit of gear, due to being more than one take the photograph
As unit obtains simultaneously in respective position, then when gear is at certain point, the flank of tooth image quilt of larger area is had by being superimposed
It obtains；Frequency acquisition image of one group of camera unit to set, gear are then tumbled with stable speed, then, gear can be in phase
It is taken to stable one group and is a little successively acquired image；To better illustrate the flank of tooth detection method in the present embodiment, illustrate
Be taken as shown in figure 3, gear passes sequentially through first and a little 101 and second be taken a little 102, first be taken a little 101 when,
One camera unit 501 and the second camera unit 502 obtain the part flank of tooth image of gear respectively, two parts flank of tooth image superposition,
It is wider than the image range that single camera unit obtains；Gear by second be taken a little 102 when, the second camera unit 502,
Third camera unit 503 and the 4th camera unit 504 obtain the part flank of tooth image of gear respectively, and three parts flank of tooth image is folded
Add, to obtain wider array of image range；And so on, during gear tumbles, not only complete the whole cycle complete period
The detection of i.e. whole flank of tooth, and repeat to detect, it can guarantee not omit every nook and cranny in this way；Control unit and flank of tooth detection
The specifically image processing center of control unit or flank of tooth detection device 5 sentences image when device 5 differentiates image
Not, flaw point is differentiated first, then differentiates flaw point frequency of occurrence, when flaw point is more than the frequency of occurrence of setting, can be sentenced
It is set to substandard product.
In the present embodiment, end surface measurement device 6 also includes one group of camera unit, and one group of camera unit is along sense channel 1
Axial alignment, each camera unit can obtain entire end face figure like, be arranged more than one camera unit purpose be in order to
Repeat to detect, guarantees testing result.
Method for separating includes the following steps：
S1, transmission chain structure 2 are run；Under original state, the telescopic rod of flexible lever structure 13 is in elongation state, prevents gear
It falls；
S2, feed inlet 4 are put into a gear at interval of being opened and closed after setting time every time, and gear is logical along detection under the effect of gravity
Road 1 tumbles；
The same luck of end surface measurement device 6 of S3, the flank of tooth detection device 5 of 1 bottom of sense channel setting and two sidewalls setting
Row, the appearance for carrying out the flank of tooth and end face to gear detect：
S31, flank of tooth detection specifically include：
S31a, flank of tooth detection device 5 are run, frequency acquisition image of one group of camera unit to set；
S31b obtains the figure of the part flank of tooth of gear close to the more than one camera unit of gear when gear is tumbled respectively
Picture；
The flank of tooth image superposition that the more than one camera unit of S31c obtains passes to control unit or flank of tooth detection device 5
Image processing center；
During S31d gear tumbles, one group of camera unit continues the frequency acquisition image with setting, completes more than one complete cycle
The flank of tooth of phase detects；
S31e image processing center differentiates the image received, differentiates flaw point first, then differentiates that flaw point occurs
Number can be determined as substandard product when flaw point is more than the frequency of occurrence of setting；
S32, end surface measurement specifically include：
The end surface measurement device 6 that S32a, two sidewalls are arranged is run, and one group of camera unit of two sidewalls is obtained respectively with the frequency of setting
Take image；
S32b, when gear tumbles, close to gear, respectively in a pair of of camera unit of two sidewalls, obtain two end faces of gear
All images, pass to the image processing center of control unit or flank of tooth detection device 5；
During S32c, gear tumble, one group of camera unit continues the frequency acquisition image with setting, completes end more than once
Face detection；
S32d, image processing center differentiate the image received, differentiate flaw point first, then differentiate that flaw point occurs
Number can be determined as substandard product when flaw point is more than the frequency of occurrence of setting；
If S4, being judged as substandard product, corresponding instruction is sent to transposition driving device 7；
S5, when gear is tumbled to 1 end of sense channel, temporarily blocked by the telescopic rod for lever structure 13 of stretching, sense simultaneously
The position of the detection material containing frame 23 of device 15；
If S6, gear are qualified products, when a wherein material containing frame 23 for transmission chain structure 2 is mobile in place, sensor 15 transmits letter
Number control unit is given, control unit, which issues instruction, shortens the telescopic rod of flexible lever structure 13, no longer blocks gear；Detection is logical
1 end alignment of road transmits chain structure 2, and gear falls into material containing frame 23；
If S7, gear are substandard product, the driving device that replaces 7 receives to instruct and run, and pushes 1 offset setting of sense channel
Angle tumbles gear to unqualified gear collection frame 10.
S8, gear fall into the pressure sensor of triggering 23 bottom of material containing frame after material containing frame 23, and pressure sensor transmits signal
To control unit, control unit control transmission chain structure 2 is continued to run, and is risen with qualified products, cleaning device 8 is run, right
Qualified products are cleaned；
S9, transmission 2 shuttling movement of chain structure, first rise with material containing frame 23 and qualified products, overturn simultaneously after rising to highest point
It falls after rise, material containing frame 23 overturns after-opening downward, and qualified products are poured into discharge port 9.
In the present embodiment, in the step S9, during material containing frame 23 overturns and falls after rise with qualified products, high-pressure blast
Machine, which is blown, splits the moisture that the high speed winds that device 12 is formed blow away rapidly qualified parts surface；In the step S3, flank of tooth detection device 5
Record the flank of tooth situation of more than one rotation period of gear.In the step S6, if gear is determined as qualified parts, and setting
Time pressure sensor is not triggered, then control unit issues alarm command, and staff is reminded to solve the problems, such as, while temporarily
Close feed inlet 4.
In the present embodiment, during gear falls into material containing frame 23, transmits 2 operation suspension of chain structure or run slowly
Or it is run according to former speed；For above-mentioned 3 kinds different 2 operating conditions of transmission chain structure, 23 seated position of material containing frame
It is different.23 seated position of material containing frame and corresponding 2 method of operation of transmission chain structure can be determined by calculating.
The above is only a preferred embodiment of the present invention, it should be noted that for those skilled in the art
For, without departing from the principle of the present invention, several improvement can also be made, these improvement also should be regarded as guarantor of the invention
Protect range.
Claims (5)
1. a kind of derusting device for gear, it is characterised in that：Including holding rust removing solution（201）Transfer passage, it is described
Transfer passage successively includes：Along the first passage of part movement direction diagonally downward（202）, along part movement direction tilt
Upward second channel（203）, and the third channel along part movement direction diagonally downward（204）；The first passage
（202）And second channel（203）Rust removing solution is contained at the dog-ear of formation（201）, the first passage（202）Equipped with push rod knot
Structure（205）And sensing device（206）.
2. a kind of derusting device for gear according to claim 1, it is characterised in that：The pusher structure（205）
Including hydraulic cylinder（205a）And mandril（205b）, support base（205c）, it is arranged in support base（205c）On sliding rail（205d）,
And and sliding rail（205d）The slide plate of clamping（205e）, the hydraulic cylinder（205a）With slide plate（205e）It is fixedly connected, it is described
Slide plate（205e）It is connected with mobile drive deivce；The first passage（202）Side wall offers slotted hole（202a）, the mandril
（205b）When elongation, slotted hole may pass through（202a）Protrude into first passage（202）It is internal.
3. a kind of derusting device for gear according to claim 1, it is characterised in that：The first passage（202）
Top is equipped with hot air duct（207）And blower（208）, the first passage（202）Lower section is equipped with water storage pipeline, first passage
（202）Bottom offers drain hole.
4. a kind of derusting device for gear according to claim 1, it is characterised in that：The first passage（202）
And second channel（203）Dog-ear at hold rust removing solution（201）Region be connected with liquid measure regulating device（209）, the liquid measure
Regulating device（209）Including device for storing liquid, the feed pathway of device for storing liquid and transfer passage is connected, is arranged in first passage
（202）Or second channel（203）Interior liquid level monitoring arrangement, and the autocontrol valve being arranged in feed pathway；It is described
Hold rust removing solution（201）Region bottom be equipped with liquid outlet.
5. a kind of derusting device for gear according to claim 1, it is characterised in that：The sensing device（206）
Higher than second channel（203）Highest point（203a）；The highest point（203a）Refer to that part reaches in one section of movement routine
Extreme higher position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810563459.0A CN108823580A (en) | 2018-06-04 | 2018-06-04 | A kind of derusting device for gear |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810563459.0A CN108823580A (en) | 2018-06-04 | 2018-06-04 | A kind of derusting device for gear |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108823580A true CN108823580A (en) | 2018-11-16 |
Family
ID=64143573
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810563459.0A Withdrawn CN108823580A (en) | 2018-06-04 | 2018-06-04 | A kind of derusting device for gear |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108823580A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2321551Y (en) * | 1997-12-22 | 1999-06-02 | 周政德 | Work piece washing mechanism |
| CN101816995A (en) * | 2009-02-26 | 2010-09-01 | 上海图博可特石油管道涂层有限公司 | Full automatic outer corrosion prevention oiling device |
| CN106364869A (en) * | 2016-11-02 | 2017-02-01 | 湖南博雅智能装备股份有限公司 | Cleaning device for conveying equipment and conveying equipment |
| CN206736367U (en) * | 2017-05-15 | 2017-12-12 | 贵溪永辉铜业有限公司 | A kind of copper wire tin-plating cleaning device |
-
2018
- 2018-06-04 CN CN201810563459.0A patent/CN108823580A/en not_active Withdrawn
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2321551Y (en) * | 1997-12-22 | 1999-06-02 | 周政德 | Work piece washing mechanism |
| CN101816995A (en) * | 2009-02-26 | 2010-09-01 | 上海图博可特石油管道涂层有限公司 | Full automatic outer corrosion prevention oiling device |
| CN106364869A (en) * | 2016-11-02 | 2017-02-01 | 湖南博雅智能装备股份有限公司 | Cleaning device for conveying equipment and conveying equipment |
| CN206736367U (en) * | 2017-05-15 | 2017-12-12 | 贵溪永辉铜业有限公司 | A kind of copper wire tin-plating cleaning device |
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Application publication date: 20181116 |
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| WW01 | Invention patent application withdrawn after publication |