CN101816995A - Full automatic outer corrosion prevention oiling device - Google Patents
Full automatic outer corrosion prevention oiling device Download PDFInfo
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- CN101816995A CN101816995A CN200910046737A CN200910046737A CN101816995A CN 101816995 A CN101816995 A CN 101816995A CN 200910046737 A CN200910046737 A CN 200910046737A CN 200910046737 A CN200910046737 A CN 200910046737A CN 101816995 A CN101816995 A CN 101816995A
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- inductor
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- lowering
- hoisting gear
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Abstract
The invention relates to a full automatic outer corrosion prevention oiling device, comprising a PLC control device, a feeding mechanism, an oil injecting mechanism, an air purging mechanism and a discharging mechanism; wherein the feeding mechanism, the oil injection mechanism, the air purging mechanism and the discharging mechanism are sequentially arranged and are respectively connected with the PLC control device in a controlling way. Compared with the prior art, the invention has the advantages of wide application range, low cost, uniform film thickness and good glossiness, and meanwhile production efficiency is greatly improved.
Description
Technical field
The present invention relates to oiling device, particularly relate to a kind of full automatic outer corrosion prevention oiling device.
Background technology
At present, outer corrosion prevention oiling device has two kinds, and first kind is pure manual working, and the oiling device that will have oil is directly toward the brushing of pipe outside, and second kind is that manual operation adds semiautomatic working, and oily spray to pipe, is dried up subsequently.Above-mentioned two kinds all exist same problem, feeding pipe and Delivery tube are and manually boot, and the pipe that dries after blowing well exists holiday, sagging and thickness inequality, waste simultaneously is coated with oil plant and thickness is difficult for grasping control, production efficiency is low, there are not functions such as mechanical feed and various feedback information, and complex structure and do not reach desirable requirement and effect.
Summary of the invention
Technical problem to be solved by this invention is exactly to provide a kind of full automatic outer corrosion prevention oiling device for the defective that overcomes above-mentioned prior art existence.
Purpose of the present invention can be achieved through the following technical solutions: full automatic outer corrosion prevention oiling device, it is characterized in that, comprise PLC control device, feeding mechanism, oil spout mechanism, air purge mechanism and discharging mechanism, described feeding mechanism, oil spout mechanism, air purge mechanism and discharging mechanism set gradually, and respectively with PLC control device control connection.
The present invention also comprises the coating measuring thickness device.
Described feeding mechanism comprises conveyer chain, first inductor, second inductor and is used for pipe is transported to first lowering or hoisting gear on the conveyer chain, described first inductor is located at the first lowering or hoisting gear side, described second inductor is located at the conveyer chain side, described conveyer chain, first inductor, second inductor and first lowering or hoisting gear all with PLC control device control connection.
Described first lowering or hoisting gear comprises one or more synchronous cylinders, and the piston rod of these one or more cylinders is provided with pipe clamp, and described first inductor is located at the pipe clamp side.
Described oil spout mechanism comprises fuel tank, oil pump and oil ring, and described fuel tank is connected with oil ring by oil pump, evenly is provided with several nozzle openings on this oil ring, described oil pump and PLC control device control connection.
Described air purge mechanism comprises air compressor, valve and air channel, and described air compressor is connected with the air channel through valve.
Described discharging mechanism comprises and send defeated chain, the 3rd inductor, the 4th inductor, bamboo couch, the 5th inductor and be used for second lowering or hoisting gear that pipe on will the send defeated chain is delivered to bamboo couch, described the 3rd inductor, the 4th inductor is arranged at the two ends of sending defeated chain respectively, described bamboo couch comprises two synchronous rolling chains, evenly be provided with a plurality of pipe fixed bits on these two rolling chains, described the 5th inductor is arranged at the bamboo couch side, describedly send defeated chain, the 3rd inductor, the 4th inductor, bamboo couch, the 5th inductor and second lowering or hoisting gear all with PLC control device control connection.
Described second lowering or hoisting gear comprises one or more synchronous cylinders.
Compared with prior art, the present invention has the following advantages:
1, be fit to the different size pipe, the scope of application is wide;
2, coating film thickness is effectively controlled, and saves cost, improves the product appearance quality, because of the automaticity height, has improved output, has reduced cost of labor;
3, avoid the phenomenon of holiday, sagging, uniform film thickness, glossiness is good;
4, become continuous application by the interrupted application of tradition, improved production efficiency greatly.
Description of drawings
Fig. 1 is a structural representation of the present invention.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing.
As shown in Figure 1, full automatic outer corrosion prevention oiling device, comprise PLC control device 1, feeding mechanism 2, oil spout mechanism 3, air purge mechanism 4 and discharging mechanism 5, described feeding mechanism 2, oil spout mechanism 3, air purge mechanism 4 and discharging mechanism 5 set gradually, and respectively with PLC control device 1 control connection.
The present invention also comprises the coating measuring thickness device; Described feeding mechanism 2 comprises conveyer chain 20, first inductor 21, second inductor 22 and is used for pipe 6 is transported to first lowering or hoisting gear 23 on the conveyer chain 20, described first inductor 21 is located at first lowering or hoisting gear, 23 sides, described second inductor 22 is located at conveyer chain 20 sides, described conveyer chain 20, first inductor 21, second inductor 22 and first lowering or hoisting gear 23 all with PLC control device 1 control connection; Described first lowering or hoisting gear 23 comprises one or more synchronous cylinders, and the piston rod of these one or more cylinders is provided with pipe clamp, and described first inductor 21 is located at the pipe clamp side; Described oil spout mechanism 3 comprises fuel tank 30, oil pump and oil ring 31, and described fuel tank 30 is connected with oil ring 31 by oil pump, evenly is provided with several nozzle openings on this oil ring 31, described oil pump and PLC control device 1 control connection; Described air purge mechanism 4 comprises air compressor, valve and air channel 40, and described air compressor is connected with air channel 40 through valve; Described discharging mechanism 5 comprises sending fails chain 50, the 3rd inductor 51, the 4th inductor 52, bamboo couch 53, the 5th inductor 54 and be used for second lowering or hoisting gear 55 that pipe 6 on will the send defeated chain 50 is delivered to bamboo couch 53, described the 3rd inductor 51, the 4th inductor 52 is arranged at the two ends of sending defeated chain 50 respectively, described bamboo couch 53 comprises two synchronous rolling chains, evenly be provided with a plurality of pipe fixed bits on these two rolling chains, described the 5th inductor 54 is arranged at bamboo couch 53 sides, and described sending failed chain 50, the 3rd inductor 51, the 4th inductor 52, bamboo couch 53, the 5th inductor 54 and second lowering or hoisting gear 55 all with PLC control device 1 control connection; Described second lowering or hoisting gear 55 comprises one or more synchronous cylinders.
Present embodiment mainly comprises:
PLC control device: mainly be acknowledge(ment) signal, send signal command;
Feeding mechanism: mainly be automatic material taking, pipe 6 is served conveyer chain, enter the oiling link;
Oil spout mechanism: mainly be that pump evenly is expelled to oil on the body by the oilhole on the oil ring, unnecessary oil is back to fuel tank;
Air purge mechanism: can be controlled by air manometer, the pressure-reducing valve decompression is blown away the unnecessary oiling of tube surface with compressed air by the air channel;
Discharging mechanism: be transported to after by bamboo couch and sweep the bag place with the pipe airing.
The coating measuring thickness device: detect the thickness of the tube surface coating behind the airing, and give the staff with feedback information, this detection depends on whether the viscosity that is coated with oil plant is suitable, if defective, then an amount of rare dose of agent or thickener are added in prompting.
Wherein:
Conveyer chain: its effect is pipe to be delivered in oil spout mechanism, the air purge mechanism in the direction of arrows i.e. oil spout and air purge;
First lowering or hoisting gear: its effect is that pipe is delivered on the conveyer chain;
First inductor: its effect is that first lowering or hoisting gear moves after sensing pipe;
Second inductor: its effect be sense behind the pipe information passed to the PLC control device after, by the motion of PLC control device instruction conveyer chain;
Oil ring: its effect is the oil of pump confession evenly to be penetrated by the oilhole on the oil ring annotate outer surface of tube body;
The air channel: its effect is that compressed air is blown to tube surface, and unnecessary oiling is blown off;
The 3rd inductor: its effect is after sensing pipe, send defeated chain operation;
The 4th inductor: its effect is after sensing pipe, send defeated chain out of service;
Second lowering or hoisting gear: its effect is pipe to be lifted deliver on the bamboo couch;
Bamboo couch: its effect is with the coating airing on the pipe and continuous sending is arranged;
The 5th inductor: its effect is that bamboo couch 7 brings into operation after sensing pipe.
Send defeated chain: its effect is the 3rd inductor when sensing pipe, brings into operation, and when the 5th inductor is sensed pipe, send defeated chain out of service, second lowering or hoisting gear operation subsequently;
The PLC control device: its effect is the heart of whole oiling device, is the operational order publisher of system's operation, and the information collecting and treating apparatus;
Fuel tank: its effect is oil storage, supplies with oil (passing through oil pump) the while recovered oil deposit that oil ring needs;
Operation principle of the present invention:
The induction feeding-＞carrier chain, sense carrier chain operation behind the pipe-＞oiling station-＞air purge-＞sense discharging mechanism operation behind the pipe-＞sense the pipe carrier chain to stop-＞cylinder lift pipe serve bamboo couch-＞sense bamboo couch operation behind the pipe-＞detect thickness or packaging and warehousing.
Claims (8)
1. full automatic outer corrosion prevention oiling device, it is characterized in that, comprise PLC control device, feeding mechanism, oil spout mechanism, air purge mechanism and discharging mechanism, described feeding mechanism, oil spout mechanism, air purge mechanism and discharging mechanism set gradually, and respectively with PLC control device control connection.
2. full automatic outer corrosion prevention oiling device according to claim 1 is characterized in that, also comprises the coating measuring thickness device.
3. full automatic outer corrosion prevention oiling device according to claim 1 and 2, it is characterized in that, described feeding mechanism comprises conveyer chain, first inductor, second inductor and is used for pipe is transported to first lowering or hoisting gear on the conveyer chain, described first inductor is located at the first lowering or hoisting gear side, described second inductor is located at the conveyer chain side, described conveyer chain, first inductor, second inductor and first lowering or hoisting gear all with PLC control device control connection.
4. full automatic outer corrosion prevention oiling device according to claim 3, it is characterized in that, described first lowering or hoisting gear comprises one or more synchronous cylinders, and the piston rod of these one or more cylinders is provided with pipe clamp, and described first inductor is located at the pipe clamp side.
5. according to claim 1 or 4 described full automatic outer corrosion prevention oiling devices, it is characterized in that, described oil spout mechanism comprises fuel tank, oil pump and oil ring, described fuel tank is connected with oil ring by oil pump, evenly be provided with several nozzle openings on this oil ring, described oil pump and PLC control device control connection.
6. full automatic outer corrosion prevention oiling device according to claim 5 is characterized in that, described air purge mechanism comprises air compressor, valve and air channel, and described air compressor is connected with the air channel through valve.
7. according to claim 1 or 6 described full automatic outer corrosion prevention oiling devices, it is characterized in that, described discharging mechanism comprises and send defeated chain, the 3rd inductor, the 4th inductor, bamboo couch, the 5th inductor and be used for second lowering or hoisting gear that pipe on will the send defeated chain is delivered to bamboo couch, described the 3rd inductor, the 4th inductor is arranged at the two ends of sending defeated chain respectively, described bamboo couch comprises two synchronous rolling chains, evenly be provided with a plurality of pipe fixed bits on these two rolling chains, described the 5th inductor is arranged at the bamboo couch side, describedly send defeated chain, the 3rd inductor, the 4th inductor, bamboo couch, the 5th inductor and second lowering or hoisting gear all with PLC control device control connection.
8. full automatic outer corrosion prevention oiling device according to claim 7 is characterized in that, described second lowering or hoisting gear comprises one or more synchronous cylinders.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910046737A CN101816995A (en) | 2009-02-26 | 2009-02-26 | Full automatic outer corrosion prevention oiling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910046737A CN101816995A (en) | 2009-02-26 | 2009-02-26 | Full automatic outer corrosion prevention oiling device |
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| CN101816995A true CN101816995A (en) | 2010-09-01 |
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| CN200910046737A Pending CN101816995A (en) | 2009-02-26 | 2009-02-26 | Full automatic outer corrosion prevention oiling device |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102129230A (en) * | 2010-12-30 | 2011-07-20 | 日泰（上海）汽车标准件有限公司 | Circuit design of coating machine |
| CN102698936A (en) * | 2012-05-31 | 2012-10-03 | 江苏力星通用钢球股份有限公司 | Oil control system special for packaging wind power steel balls |
| CN102847645A (en) * | 2012-07-10 | 2013-01-02 | 金新民 | Oiling machine |
| CN104731002A (en) * | 2013-12-18 | 2015-06-24 | 上海宝钢工业技术服务有限公司 | Full-automatic tinplate oiling amount detection instrument based on Wilhelmy plate method |
| CN108677194A (en) * | 2018-06-04 | 2018-10-19 | 苏州聿知新机械科技有限公司 | One kind passing through formula antirusting treating method |
| CN108714539A (en) * | 2018-06-04 | 2018-10-30 | 苏州聿知新机械科技有限公司 | It is a kind of to pass through formula antirusting treating method for cylindricality or ring-shaped work pieces |
| CN108823580A (en) * | 2018-06-04 | 2018-11-16 | 苏州聿知新机械科技有限公司 | A kind of derusting device for gear |
| CN108927375A (en) * | 2018-06-04 | 2018-12-04 | 苏州聿知新机械科技有限公司 | One kind passing through formula oil removing pollution discharge treatment method |
| CN113202744A (en) * | 2021-04-07 | 2021-08-03 | 中国石油化工集团有限公司 | Oil injection system for corrosion prevention of reciprocating compressor cylinder under acidic medium |
-
2009
- 2009-02-26 CN CN200910046737A patent/CN101816995A/en active Pending
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102129230A (en) * | 2010-12-30 | 2011-07-20 | 日泰（上海）汽车标准件有限公司 | Circuit design of coating machine |
| CN102698936A (en) * | 2012-05-31 | 2012-10-03 | 江苏力星通用钢球股份有限公司 | Oil control system special for packaging wind power steel balls |
| CN102847645A (en) * | 2012-07-10 | 2013-01-02 | 金新民 | Oiling machine |
| CN104731002A (en) * | 2013-12-18 | 2015-06-24 | 上海宝钢工业技术服务有限公司 | Full-automatic tinplate oiling amount detection instrument based on Wilhelmy plate method |
| CN104731002B (en) * | 2013-12-18 | 2019-01-04 | 上海宝钢工业技术服务有限公司 | A kind of tin plate painting full-automatic detector of oil mass based on Wilhelmy flat band method |
| CN108677194A (en) * | 2018-06-04 | 2018-10-19 | 苏州聿知新机械科技有限公司 | One kind passing through formula antirusting treating method |
| CN108714539A (en) * | 2018-06-04 | 2018-10-30 | 苏州聿知新机械科技有限公司 | It is a kind of to pass through formula antirusting treating method for cylindricality or ring-shaped work pieces |
| CN108823580A (en) * | 2018-06-04 | 2018-11-16 | 苏州聿知新机械科技有限公司 | A kind of derusting device for gear |
| CN108927375A (en) * | 2018-06-04 | 2018-12-04 | 苏州聿知新机械科技有限公司 | One kind passing through formula oil removing pollution discharge treatment method |
| CN113202744A (en) * | 2021-04-07 | 2021-08-03 | 中国石油化工集团有限公司 | Oil injection system for corrosion prevention of reciprocating compressor cylinder under acidic medium |
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Open date: 20100901 |