CN108822437A - 一种医疗机械零件的智能加工机器人 - Google Patents
一种医疗机械零件的智能加工机器人 Download PDFInfo
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Abstract
本发明公开了一种医疗机械零件的智能加工机器人,包括底座,所述底座的顶部从左至右依次设置有第一减震体、支架和控制器,所述第一减震体的顶部两侧对称设置有减震球,所述减震球的顶部设置有第二减震体,所述第一减震体的顶部且位于减震球之间固定安装有支柱,所述支柱远离第一减震体的一端贯穿第二减震体并延伸至第二减震体的顶部。该机械零件的加工装置,通过对第一减震体、减震球、第二减震体、支柱、减震片和弹性杆的设置,减少了机械零件在加工时工作台的震动,避免了零件在工作台上的晃动,大大提高了零件的加工的质量,通过对限位套筒、固定螺栓和支架的设置,达到了对零件加工深度的控制,大大提高了零件加工时的精度。
Description
技术领域
本发明涉零件加工技术领域,具体为一种医疗机械零件的智能加工机器人。
背景技术
机器的零件加工过程是指从机械零件半成品制成产品的全部过程,对机器生产而言包括原材料的运输和保存,生产的准备,毛坯的制造,零件的加工和热处理,产品的装配、及调试,油漆和包装等内容,生产过程的内容十分广泛,现代企业用系统工程学的原理和方法组织生产和指导生产,将生产过程看成是一个具有输入和输出的生产系统,但是目前市场上的机械零件的加工装置在对零件进行加工的过程中,容易导致工作台的震动,导致工作台上零件的晃动,从而影响零件的加工质量。
发明内容
本发明的目的在于提供一种医疗机械零件的智能加工机器人,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:一种医疗机械零件的智能加工机器人,包括底座,所述底座的顶部从左至右依次设置有第一减震体、支架和控制器,所述第一减震体的顶部两侧对称设置有减震球,所述底座(1)材料组分包括:PVC树脂30-50重量份、聚芳砜15-25重量份、PFA树脂15-20重量份、偏苯三酸三甘油酯15-20重量份、四乙二醇二庚酸酯5-10重量份、对甲苯磺酰氨基脲8-16重量份、贝得石12-16重量份、氟烃基硅油8-14重量份、4,4'-氧代双苯磺酰肼10-18重量份;制备方式为:将贝得石粉碎,过150-200目筛,然后在30-35℃的适量水中搅拌50-60min,制成质量浓度为40-50%的悬浮液,然后加入PVC树脂、聚芳砜、PFA树脂,再将悬浮液加热到65-70℃后高速搅拌30-40in,然后加入偏苯三酸三甘油酯搅拌均匀后保温30min,冷却后烘干;将其余原料粉碎后倒入混炼机混合均匀后得到材料;所述减震球的顶部设置有第二减震体,所述第一减震体的顶部且位于减震球之间固定安装有支柱,所述支柱远离第一减震体的一端贯穿第二减震体并延伸至第二减震体的顶部,所述支柱延伸至第二减震体顶部的一端固定连接有减震片,所述减震片的顶部对称设置有弹性杆,所述减震片的顶部且位于弹性杆之间设置有减震弹簧,所述弹性杆的顶部固定安装有工作台,所述工作台的顶部设置有夹紧器,所述支架上设置有与支架配套的限位套筒,所述限位套筒的一端设置有第一芯片,所述支架的顶部固定安装有横杆,所述横杆的底部固定安装有自动伸缩杆,所述自动伸缩杆的底部固定安装有连接杆,所述连接杆的一端设置有打孔器,所述连接杆的另一端设置有第二芯片,所述控制器分别与打孔器、自动伸缩杆、第一芯片和第二芯片电性连接。
优选的,所述限位套筒远离第一芯片的一端设置有固定螺栓。
优选的,所述支架的正表面上设置有刻度。
优选的,所述工作台的底部且对应减震弹簧的位置设置有与减震弹簧配套的弹簧套筒。
优选的,所述第一芯片与第二芯片在同一个竖直面上。
与现有技术相比,本发明的有益效果是:在PVC树脂中增加了聚芳砜和PFA树脂并用,协同效果好,能增强产品耐温性、耐磨性和耐腐蚀性;添加的偏苯三酸三甘油酯、四乙二醇二庚酸酯等增塑剂能显著提高材料的耐低温性能,成核,得到细密均匀的泡孔结构;对甲苯磺酰氨基脲、氟烃基硅油、4,4'-氧代双苯磺酰肼,使制得的材料呈微发泡状态抗震性强。
该机械零件的加工装置,通过对第一减震体、减震球、第二减震体、支柱、减震片和弹性杆的设置,减少了机械零件在加工时工作台的震动,避免了零件在工作台上的晃动,大大提高了零件的加工的质量,通过对限位套筒、固定螺栓和支架的设置,达到了对零件加工深度的控制,大大提高了零件加工时的精度,通过自动伸缩杆的设置,使打孔器可以上下移动,无需人力操作,省时省力,从而提高了工作效率。
附图说明
图1为本发明结构示意图。
图中:1底座、2第一减震体、3支架、4控制器、5减震球、6第二减震体、7支柱、8减震片、9弹性杆、10减震弹簧、11工作台、12夹紧器、13限位套筒、14第一芯片、15横杆、16自动伸缩杆、17连接杆、18打孔器、19第二芯片、20固定螺栓、21弹簧套筒。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1,本发明提供一种技术方案:一种医疗机械零件的智能加工机器人,包括底座1,底座1的顶部从左至右依次设置有第一减震体2、支架3和控制器4,所述底座(1)材料组分包括:PVC树脂30-50重量份、聚芳砜15-25重量份、PFA树脂15-20重量份、偏苯三酸三甘油酯15-20重量份、四乙二醇二庚酸酯5-10重量份、对甲苯磺酰氨基脲8-16重量份、贝得石12-16重量份、氟烃基硅油8-14重量份、4,4'-氧代双苯磺酰肼10-18重量份;制备方式为:将贝得石粉碎,过150-200目筛,然后在30-35℃的适量水中搅拌50-60min,制成质量浓度为40-50%的悬浮液,然后加入PVC树脂、聚芳砜、PFA树脂,再将悬浮液加热到65-70℃后高速搅拌30-40in,然后加入偏苯三酸三甘油酯搅拌均匀后保温30min,冷却后烘干;将其余原料粉碎后倒入混炼机混合均匀后得到材料;支架3的正表面上设置有刻度,第一减震体2的顶部两侧对称设置有减震球5,减震球5的顶部设置有第二减震体6,第一减震体2的顶部且位于减震球5之间固定安装有支柱7,支柱7远离第一减震体2的一端贯穿第二减震体6并延伸至第二减震体6的顶部,支柱7延伸至第二减震体6顶部的一端固定连接有减震片8,减震片8的顶部对称设置有弹性杆9,通过对第一减震体2、减震球5、第二减震体6、支柱7、减震片8和弹性杆9的设置,减少了机械零件在加工时工作台11的震动,避免了零件在工作台上的晃动,大大提高了零件的加工的质量,减震片8的顶部且位于弹性杆9之间设置有减震弹簧10,弹性杆9的顶部固定安装有工作台11,工作台11的底部且对应减震弹簧10的位置设置有与减震弹簧10配套的弹簧套筒21,工作台11的顶部设置有夹紧器12,支架3上设置有与支架3配套的限位套筒13,限位套筒13远离第一芯片14的一端设置有固定螺栓20,通过对限位套筒13、固定螺栓20和支架3的设置,达到了对零件加工深度的控制,大大提高了零件加工时的精度,限位套筒13的一端设置有第一芯片14,支架3的顶部固定安装有横杆15,横杆15的底部固定安装有自动伸缩杆16,通过自动伸缩杆16的设置,使打孔器18可以上下移动,无需人力操作,省时省力,从而提高了工作效率,自动伸缩杆16的底部固定安装有连接杆17,连接杆17的一端设置有打孔器18,连接杆17的另一端设置有第二芯片19,第一芯片14与第二芯片19在同一个竖直面上,所控制器4分别与打孔器18、自动伸缩杆16、第一芯片14和第二芯片19电性连接。
工作原理:当机械零件在使用时,将零件固定在夹紧器12内,调节限位套筒13,将限位套筒13通过固定螺栓20固定在支架3对应的刻度上,操作控制器4,启动打孔器18和自动伸缩杆16,自动伸缩杆16带动连接杆17向下移动,对零件进行打孔,当打孔器18的打孔深度达到指定位置时,第一芯片14和第二芯片19接触,打孔器18停止工作,这时操作控制器4,控制自动伸缩杆16收缩,自动伸缩杆16带动打孔器18向上移动,当到达合适位置时,操作控制器4控制自动伸缩杆16停止工作,取出夹紧器12内的机械零件。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。
Claims (2)
1.一种医疗机械零件的智能加工机器人底座(1),其特征在于:
所述底座(1)材料组分包括:PVC树脂30-50重量份、聚芳砜15-25重量份、PFA树脂15-20重量份、偏苯三酸三甘油酯15-20重量份、四乙二醇二庚酸酯5-10重量份、对甲苯磺酰氨基脲8-16重量份、贝得石12-16重量份、氟烃基硅油8-14重量份、4,4'-氧代双苯磺酰肼10-18重量份;制备方式为:将贝得石粉碎,过150-200目筛,然后在30-35℃的适量水中搅拌50-60min,制成质量浓度为40-50%的悬浮液,然后加入PVC树脂、聚芳砜、PFA树脂,再将悬浮液加热到65-70℃后高速搅拌30-40in,然后加入偏苯三酸三甘油酯搅拌均匀后保温30min,冷却后烘干;将其余原料粉碎后倒入混炼机混合均匀后得到材料。
2.根据权利要求1所述的一种医疗机械零件的智能加工机器人的使用方法,其特征在于:当机械零件在使用时,将零件固定在夹紧器12内,调节限位套筒13,将限位套筒13通过固定螺栓20固定在支架3对应的刻度上,操作控制器4,启动打孔器18和自动伸缩杆16,自动伸缩杆16带动连接杆17向下移动,对零件进行打孔,当打孔器18的打孔深度达到指定位置时,第一芯片14和第二芯片19接触,打孔器18停止工作,这时操作控制器4,控制自动伸缩杆16收缩,自动伸缩杆16带动打孔器18向上移动,当到达合适位置时,操作控制器4控制自动伸缩杆16停止工作,取出夹紧器12内的机械零件。
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