CN108821001B - Device for coiling wire on thin round aluminum rod - Google Patents
Device for coiling wire on thin round aluminum rod Download PDFInfo
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- CN108821001B CN108821001B CN201810749442.4A CN201810749442A CN108821001B CN 108821001 B CN108821001 B CN 108821001B CN 201810749442 A CN201810749442 A CN 201810749442A CN 108821001 B CN108821001 B CN 108821001B
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- wire
- limiting
- coiling
- plate
- winding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/30—Traversing devices; Package-shaping arrangements with thread guides reciprocating or oscillating with fixed stroke
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/18—Gripping devices with linear motion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/72—Framework; Casings; Coverings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/74—Driving arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
Abstract
The invention discloses a device for winding a thin round aluminum rod, which comprises a winding working platform, a stable wire conveying mechanism, a winding driving mechanism, a winding inner supporting frame, a winding mechanism, an outer protecting plate and a limiting mechanism, wherein the stable wire conveying mechanism is arranged on the front side of the winding working platform; the invention has simple structure, improves the wire coiling efficiency of the thin round aluminum rod, ensures that the manufactured disc-shaped thin round aluminum rod has neat appearance, is convenient for the disc-shaped thin round aluminum rod to be detached, can manufacture disc-shaped round aluminum rods with different thicknesses according to requirements, can effectively prevent the phenomenon of wire twisting during wire coiling, can stably implement wire coiling operation, and has stronger practicability.
Description
Technical Field
The invention relates to the technical field of aluminum round rod wire coiling equipment, in particular to a device for coiling a thin round aluminum rod.
Background
Aluminum is a silver-white metal and is present in the earth's crust second only to oxygen and silicon in the third place. Aluminum has a relatively low density of only 34.61% of iron and 30.33% of copper, and is therefore also referred to as a light metal. Aluminum is a nonferrous metal second to steel in both yield and usage in the world. The density of aluminum is only 2.7103g/cm3, which is about 1/3 times the density of steel, copper or brass. Because of the light weight of aluminum, aluminum is often used for manufacturing land, sea and air vehicles such as automobiles, trains, subways, ships, airplanes, rockets, airships and the like so as to reduce the self weight and increase the loading capacity.
The common aluminum source in the aluminum round bar is mainly produced by the mode of electrolytic aluminum, the electrolytic aluminum is a method for producing metal aluminum by electrolysis, and the cryolite-alumina fused salt electrolysis method is mostly adopted in the industrial production of the electrolytic aluminum at present. Wherein the molten cryolite is used as a solvent, the alumina is used as a solute, the carbon is used as an anode, the aluminum liquid is used as a cathode, and after strong direct current is introduced, electrochemical reaction is carried out on two poles in the electrolytic cell at 950-970 ℃, namely electrolysis.
The thin round aluminum rod is usually made into a disc shape which is convenient to transport and take when being shipped out of a factory.
The production process of the thin round aluminum rod comprises the steps of firstly smelting aluminum liquid obtained by electrolytic aluminum, then adding corresponding relevant alloy metal, then carrying out casting by using special casting equipment, rolling the thin round aluminum rod into a round rod shape by using rolling equipment after the casting is finished, and finally winding the round rod shape into a disk shape or a coil shape, wherein a device which is conventionally used in the coiling process drives a disk by using a motor and rolls the thin round aluminum rod through manual cooperation operation, the rolling mode has the main defects that the thin round aluminum rod coiled material obtained in the coiling process is twisted or the coiled material is inconvenient to bundle and needs manual assistance to carry out rolling operation, and the production of the thin round aluminum rod is linear, so the working strength of workers is high, the temperature of the just-produced thin round aluminum rod is generally high, and the workers are harmed if the workers do not operate properly, and the rolling efficiency of the existing rolling equipment is poor, and the rolling equipment is inconvenient to take out after the rolling is finished, so that the production efficiency of the thin round aluminum rod is greatly influenced.
Disclosure of Invention
The invention provides a device for coiling a thin round aluminum rod, which is used for solving the defects of the prior art and improving the coiling efficiency of the thin round aluminum rod, the prepared disc-shaped thin round aluminum rod has a neat appearance, the disc-shaped thin round aluminum rod is convenient to unload and take, disc-shaped round aluminum rods with different thicknesses can be prepared according to requirements, the phenomenon of wire twisting can be effectively prevented when the wire is coiled, the wire coiling operation can be stably implemented, and the device has strong practicability.
In order to achieve the purpose of the invention, the following technology is adopted:
a device for winding thin round aluminum rods comprises a winding working platform, a stable wire conveying mechanism, a winding driving mechanism, a winding inner supporting frame, a winding mechanism, an outer guard plate and a limiting mechanism, wherein the stable wire conveying mechanism is arranged on the front side of the winding working platform, the winding driving mechanism is arranged on the winding working platform, the winding inner supporting frame is arranged on the winding driving mechanism, the winding mechanism is arranged on the winding inner supporting frame, the outer guard plate is arranged on the winding mechanism, and the limiting mechanism is arranged on the rear side of the winding working platform;
the number of the support frames in the coil wire is two;
the number of the wire coiling mechanisms is four;
the number of the outer guard plates is eight;
the wire coiling working platform comprises a bottom plate, and a base is arranged at the lower end of the bottom plate;
the stable wire conveying mechanism comprises a lower supporting plate which is fixed at the front side of the bottom plate, a horizontal movement motor and a vertical supporting plate are arranged on the upper surface of the lower supporting plate, the horizontal movement motor is fixed on one end of the lower supporting plate, one end of the horizontal movement motor is provided with a wire conveying horizontal movement screw rod, the number of the vertical supporting plates is two, the thread conveying horizontal movement screw rod penetrates through the vertical supporting plates, a plurality of thread conveying horizontal movement guide rods are arranged on the inner side wall of the vertical support plate and are parallel to the long edge of the lower support plate, the thread conveying horizontal moving guide rod is provided with a thread conveying horizontal moving block, the thread conveying horizontal moving screw rod is screwed on the thread conveying horizontal moving block, the upper end of the wire conveying horizontal motion block is provided with a plurality of round rods, the upper end of each round rod is provided with an outer clamping support piece, and two sides of the upper end of each outer clamping support piece are provided with clamping pieces;
the wire coiling driving mechanism comprises a first wire coiling mechanism supporting plate and a second wire coiling mechanism supporting plate, the lower end of the first wire coiling mechanism supporting plate is fixed on one end of the upper surface of the bottom plate, a supporting cylinder is arranged on the outer side wall of the upper end of the first wire coiling mechanism supporting plate, a driving rotating rod is arranged in the supporting cylinder, a driven wheel is arranged on one end of the driving rotating rod, a driving wire coiling disc is arranged on the other end of the driving rotating rod, the driving wire coiling disc is arranged on the inner side of the first wire coiling mechanism supporting plate, a belt is arranged on the driven wheel, a driving wheel is arranged on the other end of the belt, a driving motor is arranged on the driving wheel, the driving motor is fixed on one end of the upper surface of the bottom plate, the lower end of the second wire coiling mechanism supporting plate is fixed on the other end of, a driven coiling disc is arranged at one end of the driven rod and is arranged on the inner side of the second coiling mechanism supporting plate;
the inner supporting frame for the wire coiling comprises an assembling block, the assembling block is assembled on a driving wire coiling disc and a driven wire coiling disc, the assembling block is fixed on the driving wire coiling disc and the driven wire coiling disc through screws, a cross supporting frame is fixed on one side wall of the assembling block and is positioned on the inner sides of the driving wire coiling disc and the driven wire coiling disc, a plurality of inner supporting clamping holes are formed in each support of the cross supporting frame, and the inner supporting clamping holes are formed in the narrow side face of the cross supporting frame;
the wire coiling mechanism comprises a wire coiling piece, wherein wire coiling piece fixing pieces are arranged at two ends of the wire coiling piece, a middle supporting plate is fixed on the outer side wall of the wire coiling piece fixing pieces, lower clamping strips are arranged on two sides of the end surface of the lower end of the middle supporting plate, lower clamping blocks are arranged at the lower ends of the outer side walls of the lower clamping strips, the lower clamping blocks are assembled in inner supporting clamping holes, upper clamping strips are arranged on two sides of the end surface of the upper end of the middle supporting plate, upper clamping blocks are arranged at the upper ends of the outer side walls of the upper clamping strips, the heights of the upper clamping strips are lower than the heights of the wire coiling piece, the lower clamping blocks are arranged on the wide side surface of the lower clamping strips, and the upper clamping blocks are arranged on the wide side surface of the upper clamping strips;
the inner part of the outer guard plate is provided with a through square hole, one surface of the outer guard plate facing the middle support plate is provided with an opening area, the middle support plate penetrates through the opening area and is positioned in the through square hole, the side wall of the outer guard plate is provided with a plurality of guard plate clamping holes, the guard plate clamping holes are formed in the narrow side surface of the outer guard plate, and the upper clamping blocks are all assembled in the guard plate clamping holes;
the limiting mechanism comprises a lower base plate, the lower base plate is fixed at the rear side of the base plate, a limiting driving motor and a limiting mechanism supporting plate are arranged on the upper surface of the lower base plate, the limiting driving motor is arranged at one end of the lower base plate, the number of the limiting mechanism supporting plates is two, the limiting mechanism supporting plates are arranged at two ends of the lower base plate, a plurality of limiting movement guide rods are arranged on the inner side wall of each limiting mechanism supporting plate, a limiting movement block is arranged on each limiting movement guide rod, a limiting rotation screw rod is assembled in the middle of each limiting movement block, one end of each limiting rotation screw rod is connected to the limiting driving motor, two ends of each limiting rotation screw rod are assembled on the limiting mechanism supporting plates, a rotation cylinder seat is arranged on the rear side wall of each limiting movement block, a rotation seat is arranged on the upper surface of each limiting movement, the rotary air cylinder is characterized in that a limiting part is arranged on the rotary base, an air cylinder mounting base is arranged at the lower end of the outer side wall of the limiting part, the other end of the rotary air cylinder is arranged on the air cylinder mounting base, and a limiting groove is formed in the limiting part.
Further, the outer support piece of centre gripping is the half-circular arc structure, be equipped with the groove of stepping down on the inside wall of the outer support piece upper end of centre gripping, the holder includes the gripper jaw, the gripper jaw is half-circular arc mechanism, be equipped with the centre gripping mount pad on the lateral wall of gripper jaw, the size of centre gripping mount pad is less than the size in groove of stepping down, be equipped with the dwang on the centre gripping mount pad, the dwang is worn in the upper end of the outer support piece of centre gripping, be equipped with the rolling disc on the other end of dwang, be equipped with anti-skidding decorative pattern on the lateral wall of rolling disc.
Further, the number of the round rods is at least two.
Furthermore, the inner support clamping hole is a square hole.
Furthermore, the upper clamping block and the lower clamping block are square blocks.
Further, the upper surface of the wire coiling piece is an arc surface.
Further, the cross section of the limiting piece is arc-shaped.
Furthermore, the guard plate clamping hole is a square block.
The technical scheme has the advantages that:
1. the wire coiling working platform is mainly used for supporting the wire conveying mechanism, the wire coiling driving mechanism and the limiting mechanism stably, so that the whole device can operate stably;
2. the stable wire conveying mechanism is mainly used for straightening the manufactured thin round aluminum rod, preventing the wire coiling driving mechanism from generating a large pulling effect on the wire coiling mechanism in the wire coiling process, providing enough cooling time for the wire coiling device, and manufacturing the thin round aluminum rod into a disk through self uniform reciprocating motion, so that the wire can be stably conveyed during the disk manufacturing of the whole device, wherein the mechanism provides inward pressure for the thin round aluminum rod under the action of clamping an outer supporting piece and a clamping piece, so that the round aluminum rod partially straightens the thin round aluminum rod in the wire conveying process, and the disk-shaped thin round aluminum rod with neat appearance and easy bundling can be manufactured; the horizontal movement motor provides driving force for horizontal movement of the mechanism, so that the mechanism can generate horizontal reciprocating movement;
3. according to the wire coiling driving mechanism provided by the invention, rotary power is mainly provided for the wire coiling, and meanwhile, in order to be convenient for taking down the manufactured disc-shaped thin round aluminum rod, a driving wire coiling disc and a driven wire coiling disc are designed;
4. the inner support frame for the coiling line is mainly used for winding the thin round aluminum rod into a disc shape to provide the function of an inner support, and simultaneously, in order to facilitate the taking off of the manufactured disc-shaped thin round aluminum rod and the fixation of the manufactured disc-shaped thin round aluminum rod during the coiling, the design concept of an assembly block and the mode of screw fixation are adopted, a cross-shaped support frame is adopted for manufacturing the disc shape, and an inner support clamping hole is designed for facilitating the taking off of the manufactured coiling line from the mechanism;
5. the wire coiling mechanism is mainly used for supporting and shaping the disk of the thin round aluminum rod, wherein the wire coiling piece plays a role in supporting and shaping the disk of the thin round aluminum rod, and the design of the cambered surface ensures that the prepared wire coiling is curved; in order to take down the prepared wire coil conveniently, a lower clamping strip and a lower clamping block are designed, the wire coil part loses the supporting effect on the wire coil through the matching of the lower clamping block and the inner support clamping hole, the wire coil is taken down from the wire coil part, and the upper clamping block is mainly used for adjusting the limit thickness of the wire coil;
6. the outer guard plate is mainly used for adjusting the limit thickness of the wire coil;
7. the limiting mechanism is mainly used for limiting the movement of the thin round aluminum rod during wire coiling, so that the prepared coiled wire is in a uniform spiral structure;
8. the invention has simple structure, improves the wire coiling efficiency of the thin round aluminum rod, ensures that the manufactured disc-shaped thin round aluminum rod has neat appearance, is convenient for the disc-shaped thin round aluminum rod to be detached, can manufacture disc-shaped round aluminum rods with different thicknesses according to requirements, can effectively prevent the phenomenon of wire twisting during wire coiling, can stably implement wire coiling operation, and has stronger practicability.
Drawings
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings. Wherein:
fig. 1 shows a perspective view of the present invention.
Fig. 2 shows a perspective view of the present invention.
Fig. 3 shows a partial enlarged view of the present invention a.
Fig. 4 shows a partial enlarged view of the present invention B.
Fig. 5 shows a three-dimensional structure diagram of the wire winding mechanism of the present invention.
Fig. 6 shows a perspective view of the outer shield according to the present invention.
Detailed Description
As shown in fig. 1 to 6, a device for winding a thin round aluminum rod comprises a winding work platform 1, a stable winding mechanism 2, a winding driving mechanism 3, an inner winding support frame 4, a winding mechanism 5, an outer guard 6 and a limiting mechanism 7, wherein the stable winding mechanism 2 is arranged at the front side of the winding work platform 1, the winding driving mechanism 3 is arranged on the winding work platform 1, the inner winding support frame 4 is arranged on the winding driving mechanism 3, the winding mechanism 5 is arranged on the inner winding support frame 4, the outer guard 6 is arranged on the winding mechanism 5, and the limiting mechanism 7 is arranged at the rear side of the winding work platform 1;
the number of the support frames 4 in the coil wire is two;
the number of the wire coiling mechanisms 5 is four;
the number of the outer guard plates 6 is eight;
the wire coiling working platform 1 comprises a bottom plate 10, and a base 11 is arranged at the lower end of the bottom plate 10;
the stable wire conveying mechanism 2 comprises a lower support plate 20, the lower support plate 20 is fixed on the front side of the bottom plate 10, a horizontal movement motor 21 and a vertical support plate 23 are arranged on the upper surface of the lower support plate 20, the horizontal movement motor 21 is fixed on one end of the lower support plate 20, a wire conveying horizontal movement screw 22 is arranged on one end of the horizontal movement motor 21, the number of the vertical support plates 23 is two, the wire conveying horizontal movement screw 22 penetrates through the vertical support plate 23, a plurality of wire conveying horizontal movement guide rods 24 are arranged on the inner side wall of the vertical support plate 23, the wire conveying horizontal movement guide rods 24 are parallel to the long edge of the lower support plate 20, a wire conveying horizontal movement block 25 is arranged on the wire conveying horizontal movement guide rods 24, the wire conveying horizontal movement screw 22 is screwed on the wire conveying horizontal movement block 25, and a plurality of round rods 26 are arranged at the upper end of the wire conveying horizontal movement block 25, the upper end of the round rod 26 is provided with an outer clamping support 27, and both sides of the upper end of the outer clamping support 27 are provided with clamping pieces 28;
the wire coiling driving mechanism 3 comprises a first wire coiling mechanism supporting plate 30 and a second wire coiling mechanism supporting plate 37, the lower end of the first wire coiling mechanism supporting plate 30 is fixed on one end of the upper surface of the bottom plate 10, a supporting cylinder 31 is arranged on the outer side wall of the upper end of the first wire coiling mechanism supporting plate 30, a driving rotating rod 32 is arranged in the supporting cylinder 31, one end of the driving rotating rod 32 is provided with a driven wheel 33, the other end of the driving rotating rod 32 is provided with a driving wire coiling disk 36, the driving wire coiling disk 36 is arranged on the inner side of the first wire coiling mechanism supporting plate 30, a belt 34 is arranged on the driven wheel 33, the other end of the belt 34 is provided with a driving wheel 350, the driving wheel 350 is provided with a driving motor 35, the driving motor 35 is fixed on one end of the upper surface of the bottom plate 10, the lower end of the second wire, a driven rod 38 is arranged at the upper end of the second coiling mechanism supporting plate 37, a driven coiling disc 39 is arranged at one end of the driven rod 38, and the driven coiling disc 39 is arranged on the inner side of the second coiling mechanism supporting plate 37;
the inner supporting frame 4 for the coil wire comprises an assembling block 40, the assembling block 40 is assembled on a driving coil wire disc 36 and a driven coil wire disc 39, the assembling block 40 is fixed on the driving coil wire disc 36 and the driven coil wire disc 39 through screws 43, a cross supporting frame 41 is fixed on one side wall of the assembling block 40, the cross supporting frame 41 is located on the inner sides of the driving coil wire disc 36 and the driven coil wire disc 39, a plurality of inner supporting clamping holes 42 are formed in each support of the cross supporting frame 41, and the inner supporting clamping holes 42 are formed in the narrow side faces of the cross supporting frame 41;
the wire coiling mechanism 5 comprises a wire coiling piece 50, two ends of the wire coiling piece 50 are respectively provided with a wire coiling piece fixing piece 500, the outer side wall of the wire coiling piece fixing piece 500 is fixedly provided with a middle supporting plate 51, two sides of the lower end face of the middle supporting plate 51 are respectively provided with a lower clamping strip 52, the lower end of the outer side wall of the lower clamping strip 52 is respectively provided with a lower clamping block 53, the lower clamping blocks 53 are assembled in the inner supporting clamping holes 42, two sides of the upper end face of the middle supporting plate 51 are respectively provided with an upper clamping strip 54, the upper end of the outer side wall of the upper clamping strip 54 is respectively provided with an upper clamping block 55, the height of the upper clamping strip 54 is lower than that of the wire coiling piece 50, the lower clamping blocks 53 are respectively arranged on the wide side face of the lower clamping strip 52, and the upper clamping blocks 55 are respectively arranged on the wide side face of the upper clamping strip 54;
a through square hole 60 is formed in the outer guard plate 6, an opening area is formed in one surface of the outer guard plate 6, the middle guard plate 51 penetrates through the opening area and is positioned in the square hole 60, a plurality of guard plate clamping holes 61 are formed in the side wall of the outer guard plate 6, the guard plate clamping holes 61 are formed in the narrow side surface of the outer guard plate 6, and the upper clamping blocks 55 are all assembled in the guard plate clamping holes 61;
the limiting mechanism 7 comprises a lower base plate 70, the lower base plate 70 is fixed at the rear side of the base plate 10, a limiting driving motor 71 and a limiting mechanism supporting plate 72 are arranged on the upper surface of the lower base plate 70, the limiting driving motor 71 is arranged at one end of the lower base plate 70, the number of the limiting mechanism supporting plates 72 is two, the limiting mechanism supporting plates 72 are arranged at two ends of the lower base plate 70, a plurality of limiting movement guide rods 73 are arranged on the inner side wall of the limiting mechanism supporting plate 72, a limiting movement block 75 is arranged on each limiting movement guide rod 73, a limiting rotation screw 74 is arranged in the middle of each limiting movement block 75, one end of each limiting rotation screw 74 is connected to the limiting driving motor 71, two ends of each limiting rotation screw 74 are arranged on the limiting mechanism supporting plate 72, a rotation cylinder seat 750 is arranged on the rear side wall of each limiting movement block 75, and a rotation seat 751 is arranged on the, the rotary air cylinder seat 750 is provided with a rotary air cylinder 76, the rotary seat 751 is provided with a limiting member 77, the lower end of the outer side wall of the limiting member 77 is provided with an air cylinder mounting seat 770, the other end of the rotary air cylinder 76 is arranged on the air cylinder mounting seat 770, and the limiting member 77 is provided with a limiting groove 771.
Further, the outer support piece 27 of centre gripping is the semicircle arc structure, be equipped with the groove 270 of stepping down on the inside wall of the outer support piece 27 upper end of centre gripping, the holder 28 includes gripper jaw 280, gripper jaw 280 is the semicircle arc mechanism, be equipped with clamping mount 281 on gripper jaw 280's the lateral wall, clamping mount 281's size is less than the size of the groove 270 of stepping down, clamping mount 281 is equipped with dwang 282, dwang 282 wears in the upper end of the outer support piece 27 of centre gripping, be equipped with the rolling disc 283 on the other end of dwang 282, be equipped with skid resistant pattern on the lateral wall of rolling disc 283.
Further, the number of the round bars 26 is at least two.
Further, the inner support clamping hole 42 is a square hole.
Further, the upper and lower blocking blocks 55 and 53 are square blocks.
Further, the upper surface of the wire coiling member 50 is a cambered surface.
Further, the stopper 77 has an arc-shaped cross section.
Further, the guard plate clamping hole 61 is a square block.
The specific implementation mode of the invention is as follows:
firstly, a thin round aluminum rod passes through the clamping pieces 28 from front to back in sequence, and after passing through, the passing end is made into a hook shape and is placed on one of the coiling line pieces 50;
secondly, the two rotating rods 282 are respectively rotated until the sizes of the clamping claws 280 and the thin round aluminum rod are matched;
thirdly, the horizontal movement motor 21 and the limit driving motor 71 are started simultaneously, so that the thin round aluminum rod and the limit piece 77 move to the sides of the horizontal movement motor 21 and the limit driving motor 71, and the thin round aluminum rod is ensured to be positioned in the limit groove 771;
fourthly, the upper clamping block 55 is pressed to adjust the length of the outer guard plate 6 relative to the wire coiling piece 50;
fifthly, starting the driving motor 35 to enable the wire coiling mechanism 5 and the outer guard plate 6 to start rotating, and simultaneously starting the horizontal movement motor 21 and the limiting driving motor 71 to enable the thin round aluminum rod and the limiting piece 77 to move from right to left, wherein the thin round aluminum rod is spirally coiled on the wire coiling piece 50 in the rotation process of the horizontal movement motor 21 and the limiting driving motor 71 until the thin round aluminum rod moves to the leftmost end;
sixthly, starting the horizontal movement motor 21 and the limit driving motor 71 to enable the thin round aluminum rod and the limit piece 77 to move from left to right, and thus manufacturing a second layer of wire coiling;
seventhly, reciprocating in the above way until the disc making is finished;
eighthly, cutting off the thin round aluminum rod at the stable wire conveying mechanism after the wire coiling is finished, and then bundling the coiled wires;
ninthly, pressing each lower clamping block 53 respectively to enable the wire coiling piece 50 to move inwards, finally losing the support effect on the wire coiling, simultaneously screwing out the screws 43, and unloading the wire coiling from the driving wire coil 36 and the driven wire coil 39;
respectively pressing the upper clamping blocks 55 to pull the outer guard plate 6 out of the middle support plate 51;
and eleventh, taking down the wire coil, and finishing the whole operation.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and it is apparent that those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (8)
1. The device for winding the thin round aluminum rod is characterized by comprising a winding working platform (1), a stable wire conveying mechanism (2), a winding driving mechanism (3), a winding inner support frame (4), a winding mechanism (5), an outer guard plate (6) and a limiting mechanism (7), wherein the stable wire conveying mechanism (2) is arranged on the front side of the winding working platform (1), the winding driving mechanism (3) is arranged on the winding working platform (1), the winding inner support frame (4) is arranged on the winding driving mechanism (3), the winding mechanism (5) is arranged on the winding inner support frame (4), the outer guard plate (6) is arranged on the winding mechanism (5), and the limiting mechanism (7) is arranged on the rear side of the winding working platform (1);
the number of the support frames (4) in the coil wire is two;
the number of the wire coiling mechanisms (5) is four;
the number of the outer guard plates (6) is eight;
the coiling working platform (1) comprises a bottom plate (10), and a base (11) is arranged at the lower end of the bottom plate (10);
the stable wire conveying mechanism (2) comprises a lower supporting plate (20), the lower supporting plate (20) is fixed on the front side of the bottom plate (10), a horizontal movement motor (21) and a vertical supporting plate (23) are arranged on the upper surface of the lower supporting plate (20), the horizontal movement motor (21) is fixed on one end of the lower supporting plate (20), one end of the horizontal movement motor (21) is provided with a wire conveying horizontal movement screw rod (22), the number of the vertical supporting plate (23) is two, the wire conveying horizontal movement screw rod (22) penetrates through the vertical supporting plate (23), the inner side wall of the vertical supporting plate (23) is provided with a plurality of wire conveying horizontal movement guide rods (24), the wire conveying horizontal movement guide rods (24) are parallel to the long edge of the lower supporting plate (20), and wire conveying horizontal movement blocks (25) are arranged on the wire conveying horizontal movement guide rods (24), the thread conveying horizontal movement screw rod (22) is screwed on the thread conveying horizontal movement block (25), the upper end of the thread conveying horizontal movement block (25) is provided with a plurality of round rods (26), the upper end of each round rod (26) is provided with an outer clamping support piece (27), and two sides of the upper end of each outer clamping support piece (27) are provided with clamping pieces (28);
the wire coiling driving mechanism (3) comprises a first wire coiling mechanism supporting plate (30) and a second wire coiling mechanism supporting plate (37), the lower end of the first wire coiling mechanism supporting plate (30) is fixed on one end of the upper surface of the bottom plate (10), a supporting cylinder (31) is arranged on the outer side wall of the upper end of the first wire coiling mechanism supporting plate (30), a driving rotating rod (32) is arranged in the supporting cylinder (31), one end of the driving rotating rod (32) is provided with a driven wheel (33), the other end of the driving rotating rod (32) is provided with a driving wire coiling disc (36), the driving wire coiling disc (36) is arranged on the inner side of the first wire coiling mechanism supporting plate (30), a belt (34) is arranged on the driven wheel (33), a driving wheel (350) is arranged on the other end of the belt (34), and a driving motor (35) is arranged, the driving motor (35) is fixed on one end of the upper surface of the bottom plate (10), the lower end of the second wire coiling mechanism supporting plate (37) is fixed on the other end of the upper surface of the bottom plate (10), a driven rod (38) is arranged at the upper end of the second wire coiling mechanism supporting plate (37), a driven wire coiling disc (39) is arranged at one end of the driven rod (38), and the driven wire coiling disc (39) is arranged on the inner side of the second wire coiling mechanism supporting plate (37);
the inner supporting frame (4) for the coil wire comprises an assembling block (40), the assembling block (40) is assembled on a driving coil wire disc (36) and a driven coil wire disc (39), the assembling block (40) is fixed on the driving coil wire disc (36) and the driven coil wire disc (39) through screws (43), a cross supporting frame (41) is fixed on one side wall of the assembling block (40), the cross supporting frame (41) is located on the inner sides of the driving coil wire disc (36) and the driven coil wire disc (39), a plurality of inner supporting clamping holes (42) are formed in each support of the cross supporting frame (41), and the inner supporting clamping holes (42) are formed in the narrow side faces of the cross supporting frame (41);
the wire coiling mechanism (5) comprises a wire coiling piece (50), both ends of the wire coiling piece (50) are provided with wire coiling piece fixing pieces (500), a middle support plate (51) is fixed on the outer side wall of the disc wire fixing piece (500), lower clamping strips (52) are respectively arranged on two sides of the end surface of the lower end of the middle supporting plate (51), the lower ends of the outer side walls of the lower clamping strips (52) are respectively provided with a lower clamping block (53), the lower clamping block (53) is assembled in the inner support clamping hole (42), upper clamping strips (54) are arranged on two sides of the end surface of the upper end of the middle support plate (51), the upper ends of the outer side walls of the upper clamping strips (54) are respectively provided with an upper clamping block (55), the height of the upper clamping strip (54) is lower than that of the wire coiling piece (50), the lower clamping blocks (53) are arranged on the wide side surface of the lower clamping strip (52), the upper clamping blocks (55) are all arranged on the wide side surface of the upper clamping strip (54);
a through square hole (60) is formed in the outer guard plate (6), an opening area is formed in one surface of the outer guard plate facing the middle support plate (51), the middle support plate (51) penetrates through the opening area and is located in the through square hole (60), a plurality of guard plate clamping holes (61) are formed in the side wall of the outer guard plate (6), the guard plate clamping holes (61) are formed in the narrow side surface of the outer guard plate (6), and the upper clamping blocks (55) are all assembled in the guard plate clamping holes (61);
the limiting mechanism (7) comprises a lower base plate (70), the lower base plate (70) is fixed on the rear side of the bottom plate (10), a limiting driving motor (71) and a limiting mechanism supporting plate (72) are arranged on the upper surface of the lower base plate (70), the limiting driving motor (71) is arranged on one end of the lower base plate (70), the number of the limiting mechanism supporting plates (72) is two, the limiting mechanism supporting plates (72) are arranged on two ends of the lower base plate (70), a plurality of limiting movement guide rods (73) are arranged on the inner side wall of each limiting mechanism supporting plate (72), a limiting movement block (75) is arranged on each limiting movement guide rod (73), a limiting rotating screw rod (74) is assembled in the middle of each limiting movement block (75), one end of each limiting rotating screw rod (74) is connected onto the corresponding limiting driving motor (71), two ends of each limiting rotating screw rod (74) are assembled on the corresponding limiting mechanism supporting plates (72), the rear side wall of the limiting movement block (75) is provided with a rotary air cylinder seat (750), the upper surface of the limiting movement block (75) is provided with a rotary seat (751), the rotary air cylinder seat (750) is provided with a rotary air cylinder (76), the rotary seat (751) is provided with a limiting piece (77), the lower end of the outer side wall of the limiting piece (77) is provided with an air cylinder mounting seat (770), the other end of the rotary air cylinder (76) is arranged on the air cylinder mounting seat (770), and the limiting piece (77) is provided with a limiting groove (771).
2. The device for coiling fine round aluminum rod according to claim 1, characterized in that, the outer support piece (27) of centre gripping is the semicircle arc structure, be equipped with the groove of stepping down (270) on the inside wall of outer support piece (27) upper end of centre gripping, holder (28) include gripper jaw (280), gripper jaw (280) are the semicircle arc mechanism, be equipped with centre gripping mount pad (281) on the lateral wall of gripper jaw (280), the size of centre gripping mount pad (281) is less than the size of the groove of stepping down (270), be equipped with dwang (282) on the centre gripping mount pad (281), dwang (282) are worn in the upper end of outer support piece (27) of centre gripping, be equipped with rolling disc (283) on the other end of dwang (282), be equipped with skid resistant pattern on the lateral wall of rolling disc (283).
3. Device for coiling wire from thin round aluminium rods, according to claim 1, characterised in that the number of said round rods (26) is at least two.
4. The apparatus for coiling of thin round aluminum rods as recited in claim 1, characterized in that the inner support bayonet hole (42) is a square hole.
5. Device for slim round aluminum pole coiling wire as in claim 1, characterized by the fact that said upper block (55) and lower block (53) are square blocks.
6. The apparatus for coiling of thin round aluminum rod as recited in claim 1, characterized in that the upper surface of the coiling piece (50) is a cambered surface.
7. The device for coiling wire on thin round aluminum rod as recited in claim 1, characterized in that the cross section of the stopper (77) is circular arc.
8. The apparatus for winding aluminum rod wire as claimed in claim 1, wherein the guard plate position hole (61) is a square block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810749442.4A CN108821001B (en) | 2018-07-10 | 2018-07-10 | Device for coiling wire on thin round aluminum rod |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810749442.4A CN108821001B (en) | 2018-07-10 | 2018-07-10 | Device for coiling wire on thin round aluminum rod |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108821001A CN108821001A (en) | 2018-11-16 |
| CN108821001B true CN108821001B (en) | 2020-04-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810749442.4A Active CN108821001B (en) | 2018-07-10 | 2018-07-10 | Device for coiling wire on thin round aluminum rod |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113548533B (en) * | 2021-07-29 | 2022-05-17 | 江苏华晟鑫烨智慧城市科技有限公司 | Conveying anti-winding device for cable production and processing and stable wiring method |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE421214A (en) * | 1936-05-27 | |||
| JPS5254647A (en) * | 1975-10-30 | 1977-05-04 | Kobe Steel Ltd | Automatic winding device for wire rod materials |
| JPS5428757A (en) * | 1977-08-09 | 1979-03-03 | Furukawa Electric Co Ltd:The | Method of taking out take-up spool of wire rod continuous taking-up machine |
| JPS59227662A (en) * | 1983-06-09 | 1984-12-20 | Mishima Kosan Co Ltd | Arranged wiring for cable and apparatus thereof |
| JP2937021B2 (en) * | 1994-07-28 | 1999-08-23 | 日立電線株式会社 | Wire winding device |
| US20040178301A1 (en) * | 2003-03-12 | 2004-09-16 | Carl Wampler | Adjustable conduit reel and removable divider |
| CN102390759B (en) * | 2011-07-27 | 2013-01-02 | 四川宏华石油设备有限公司 | Tube discharging device with coiled tubing reel |
| CN202625490U (en) * | 2012-04-27 | 2012-12-26 | 唐志雄 | Wire feeding and conveying device of wire winding machine |
| DE102014001134B4 (en) * | 2014-01-28 | 2021-01-07 | Gabo Systemtechnik Gmbh | Winding device for a strand-shaped winding material and method for it |
| CN104670988B (en) * | 2015-01-20 | 2017-04-19 | 广东顺德三扬科技股份有限公司 | Winding mechanism |
| CN204454037U (en) * | 2015-01-31 | 2015-07-08 | 安徽华纳合金材料科技有限公司 | A kind of aluminum-alloy wire admission machine |
| CN205096272U (en) * | 2015-09-25 | 2016-03-23 | 湖南湘投金天新材料有限公司 | Online automatic coil pipe device of thin wall welded tube |
| CN107352320A (en) * | 2017-08-22 | 2017-11-17 | 佛山市顺德区精艺万希铜业有限公司 | Wind separate metal pipe shaping rewinding machine |
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