CN107352320A - Wind separate metal pipe shaping rewinding machine - Google Patents
Wind separate metal pipe shaping rewinding machine Download PDFInfo
- Publication number
- CN107352320A CN107352320A CN201710724838.9A CN201710724838A CN107352320A CN 107352320 A CN107352320 A CN 107352320A CN 201710724838 A CN201710724838 A CN 201710724838A CN 107352320 A CN107352320 A CN 107352320A
- Authority
- CN
- China
- Prior art keywords
- combustion
- winding
- drum
- metal tube
- tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2848—Arrangements for aligned winding
- B65H54/2854—Detection or control of aligned winding or reversal
- B65H54/2857—Reversal control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/74—Driving arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H61/00—Applications of devices for metering predetermined lengths of running material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
- B65H67/0411—Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/28—Arrangements for positively securing ends of material
- B65H75/285—Holding devices to prevent the wound material from unwinding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/33—Hollow or hose-like material
Abstract
The invention discloses one kind winding separate metal pipe shaping rewinding machine, including body base, fixed frame above base, the metal tube winding mechanism that base centre is set, set below frame and be fixed with automatic tube-arranging controlling organization, sizing pre-bending mechanism and metal tube guiding mechanism.Treat that the metal tube of after-combustion enters from pipe guide block, after sizing pre-bending mechanism prebuckling, in the regulation and control of automatic tube-arranging controlling organization with the guiding of guiding pinch roller, passing through winding mechanism and rotating winding, lid on drum is opened after the after-combustion closed tube on socket, completion after-combustion to carry out unloading volume.The present invention is in after-combustion process automatic uniform arrangement metal tube, the winding process damage of reduction metal tube, guarantee product quality;Separated around socket twining movement with comb moving movement, doing compound motion than drum reduces substantial amounts of energy expenditure, has saved after-combustion cost.
Description
Technical field
The invention belongs to field of machinery automation, is related to metal tube processing preparation field, more particularly to a kind of winding separation
Formula metal tube is molded rewinding machine.
Background technology
At present, metal tube such as copper pipe, aluminum pipe etc., it is widely used in agricultural, industry and daily life, with
The continuous development of industrial technology, the production technology of metal tube is more and more ripe, and production equipment is also increasingly advanced, and yield is not
Disconnected lifting, but the drawbacks of certain be present in the winding work of metal tube.The general plasticity of metal tube it is smaller, it is necessary to diameter it is big around
Disk is wound, and existing metal tube winder is mostly manually arrangement winding or drum screw automatic winding, but people
Work arrangement winding is uneven, so as to have a negative impact to the quality of metal tube;Drum screw automatic coiling machine, due to around
The volume of disk is big, and quality is big, causes it to move the high-power output support of needs, energy consumption is big, and winding cost is high.
The content of the invention
The shortcomings that it is an object of the invention to overcome prior art and deficiency, there is provided a kind of Stability Analysis of Structures is reliable, comb
Uniformly, the low winding separate metal pipe shaping rewinding machine of energy consumption.
The purpose of the present invention is achieved through the following technical solutions.
One kind winding separate metal pipe shaping rewinding machine, including body base, the top fixed frame of described base,
Metal tube winding mechanism is provided among base, is set below frame and is fixed with automatic tube-arranging controlling organization, sizing prebending machine
Structure and metal tube guiding mechanism.
Treat that the metal tube of after-combustion enters from pipe guide block, after sizing pre-bending mechanism prebuckling, in automatic tube-arranging control machine
Regulating and controlling with being oriented under the guiding of pinch roller for structure, is rotated by winding mechanism and wound, after the after-combustion closed tube on socket, completion after-combustion
Lid on drum is opened to carry out unloading volume.
The winding mechanism includes covering on drum, and drum, around socket, reduction box, conveyer belt, motor, get stuck position.Motor is defeated
Shaft is connected with conveyer belt, and conveyer belt is connected with reduction box input shaft, and reduction gearbox output shaft is connected with drum, drum with around socket
Connect, cover and be enclosed on socket on drum.Conveyer belt rotates through motor drives reduction box to rotate, so that drum carries out dead axle
Rotate, lid taking-up after-combustion metal tube on drum is opened after completing after-combustion.
The automatic tube-arranging controlling organization includes trapezoidal nut, trapezoidal screw, guide rail, guide block, fixed seat, sensor, watched
Take motor;Trapezoidal screw, servomotor and sensor are installed in frame, while trapezoidal screw passes through shaft coupling and servo electricity
Machine is connected, and two guide rail parallels are arranged on frame lower section, and guide block is connected with guide rail, and fixed seat is fixedly mounted on guide block
On, trapezoidal nut is provided with fixed seat, while trapezoidal nut is connected with trapezoidal screw screw thread.After device starts, first
Drive lower fixed seat to return to origin position in servomotor, and identified by sensor, reset controller data, simultaneously wound mechanism
Start after-combustion rotary motion under motor driven, around socket every revolution, controller receives a signal and sent out to servomotor
Go out a pulse signal, after servomotor return pulse signal, drive trapezoidal screw to rotate, trapezoidal nut is driven, so as to control
The movement of fixed seat in the horizontal direction.When having wound layer of metal pipe, now reach the controller setting number of turns, servomotor is anti-
Turn, drive fixed seat reverse movement.When fixed seat returns to origin position, sensor identifies and resets controller data.
The sizing pre-bending mechanism includes sizing mould bases, sizing die sleeve, pre-bending pinch roller, and metal tube is carried out by pre-bending pinch roller
Prebuckling is deformed, and its predeformation amount can be adjusted by adjusting sizing die sleeve position.
Described metal tube guiding mechanism includes pipe guide block, pressure arm, is oriented to pinch roller, treats that after-combustion metal tube is entered by pipe guide block
Enter, through sizing pre-bending mechanism, and after-combustion is being carried out on socket in the case where being oriented to pinch roller rotation guiding.
During winding displacement after-combustion, arrangement motion separates with after-combustion rotary motion, and arrangement motion is automatic by Serve Motor Control
Comb controlling organization is completed, and after-combustion rotary motion is completed by motor control winding mechanism.
The metal tube of its after-combustion includes copper pipe, aluminum pipe and with isostructural tubing section bar of groove etc..
Compared with prior art, the invention has the advantages that and beneficial effect:
(1) present invention carries out after-combustion winding to metal tube, and automatic tube-arranging controlling organization is using sensor to servomotor
Control, the uniform arrangement of metal tube is realized well, while pre-bending mechanism provides prebuckling deformation for metal tube, reduces metal
Damage of the pipe during after-combustion, ensure the quality of metal tube;
(2) present invention carries out arrangement translational motion respectively using automatic tube-arranging controlling organization with winding mechanism and winding rotates
Motion, automatic placement mechanism quality is small, with allow drum and meanwhile rotated with move compound motion compared with, substantially reduce device
Energy loss, saved the cost of metal tube after-combustion process.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below by embodiment it is required use it is attached
Figure is briefly described, it will be appreciated that the following drawings illustrate only certain embodiments of the present invention, therefore be not construed as pair
The restriction of scope, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to this
A little accompanying drawings obtain other related accompanying drawings.
Fig. 1 shows the structural representation of the winding separate metal pipe shaping rewinding machine provided according to the embodiment of the present application
Figure;
Fig. 2 shows the winding mechanism of the winding separate metal pipe shaping rewinding machine provided according to the embodiment of the present application
Structural representation;
Fig. 3 shows the automatic tube-arranging of the winding separate metal pipe shaping rewinding machine provided according to the embodiment of the present application
The structural representation of controlling organization, guiding mechanism and sizing pre-bending mechanism.
Main element symbol description:
It is base 1, frame 2, winding mechanism 3, automatic tube-arranging controlling organization 4, sizing pre-bending mechanism 5, guiding mechanism 6, trapezoidal
Nut 7, trapezoidal screw 8, guide rail 9, guide block 10, fixed seat 11, sensor 12, servomotor 13, sizing mould bases 14, sizing die sleeve
15th, pre-bending pinch roller 16, pipe guide block 17, pressure arm 18, be oriented to pinch roller 19, lid 20 on drum, drum 21, around socket 22, reduction box 23,
Conveyer belt 24, motor 25, metal tube 26.
Embodiment
Hereinafter, the various embodiments of the disclosure will be described more fully with reference to accompanying drawing.The disclosure can have various realities
Example is applied, and can adjust and change wherein.Therefore, will be retouched in more detail with reference to the specific embodiment being shown in the drawings
State the disclosure.It should be understood, however, that:In the absence of the meaning that the various embodiments of the disclosure are limited to specific embodiment disclosed herein
Figure, but the disclosure should be interpreted as covering all adjustment in the spirit and scope for the various embodiments for falling into the disclosure, etc.
Jljl and/or alternative.Description taken together with the accompanying drawings, the same element of same reference numerals.
Hereinafter, disclosed in the term " comprising " that can be used in the various embodiments of the disclosure or " may include " instruction
Function, operation or the presence of element, and do not limit the increase of one or more functions, operation or element.In addition, such as exist
Used in the various embodiments of the disclosure, term " comprising ", " having " and its cognate are meant only to represent special characteristic, number
Word, step, operation, the combination of element, component or foregoing item, and be understood not to exclude first one or more other
Feature, numeral, step, operation, element, component or foregoing item combination presence or one or more features of increase, numeral,
Step, operation, element, component or foregoing item combination possibility.
The statement (" first ", " second " etc.) used in the various embodiments of the disclosure can be modified in various implementations
Various element in example, but respective sets can not be limited into element.For example, presented above be not intended to limit the suitable of the element
Sequence and/or importance.The purpose presented above for being only used for differentiating an element and other elements.For example, the first user fills
Put and indicate different user device with second user device, although the two is all user's set.For example, each of the disclosure is not being departed from
In the case of the scope of kind embodiment, the first element is referred to alternatively as the second element, and similarly, the second element is also referred to as first
Element.
Below in conjunction with the accompanying drawings, the embodiment of the application is elaborated.
Embodiment
As shown in figure 1, it is a kind of structural representation for winding separate metal pipe and being molded rewinding machine.Winding separate type gold
Category pipe shaping rewinding machine includes body base 1, the top fixed frame 2 of described base 1, and being provided with metal tube among base twines
Around mechanism 3, set below frame 2 and be fixed with automatic tube-arranging controlling organization 4, sizing pre-bending mechanism 5 and metal tube guiding mechanism
6.The metal tube of after-combustion is treated, is copper pipe in the present embodiment, enters from pipe guide block 17, after the prebuckling of sizing pre-bending mechanism 5,
The regulation and control of automatic tube-arranging controlling organization 4 are rotated by winding mechanism 5 and wound, around socket 22 with being oriented under the guiding of pinch roller 19
Upper after-combustion closed tube, lid 20 on drum is opened after completion after-combustion and carries out unloading volume.
As shown in Fig. 2 the structural representation of the winding mechanism of rewinding machine is molded for winding separate metal pipe.The winding
Mechanism 3 includes lid 20 on drum, and drum 21, around socket 22, reduction box 23, conveyer belt 24, motor 25, get stuck position 27.Motor 25
Output shaft is connected with conveyer belt 24, and conveyer belt 24 inputs axis connection with reduction box 23, and the output shaft of reduction box 23 is connected with drum 21,
Drum 21 is connected with around socket, and lid 20 is enclosed on socket on drum.
As shown in figure 3, for the automatic tube-arranging controlling organization of winding separate metal pipe shaping rewinding machine, guiding mechanism and determine
The structural representation of footpath pre-bending mechanism.The automatic tube-arranging controlling organization 4 includes trapezoidal nut 7, trapezoidal screw 8, guide rail 9, led
Block 10, fixed seat 11, sensor 12, servomotor 13;Trapezoidal screw 8, servomotor 13 and sensor 12 are installed in frame
On, while trapezoidal screw 8 is connected by shaft coupling with servomotor 13, two guide rails 9 are installed in parallel on frame lower section, guide block
10 are connected with guide rail 9, and fixed seat 11 is fixedly mounted on guide block 10, and trapezoidal nut 7, while ladder are provided with fixed seat 11
Shape nut 7 is connected with the screw thread of trapezoidal screw 8.The sizing pre-bending mechanism 5 includes sizing mould bases 14, sizing die sleeve 15, in advance
Curved pinch roller 16.Described metal tube guiding mechanism 6 includes pipe guide block 17, pressure arm 18, is oriented to pinch roller 19.
Metal tube 26, it is a diameter of 7mm copper pipes in the present embodiment, enters from pipe guide block, by pre-bending pinch roller prebuckling,
Through sizing die sleeve, sizing die sleeve make it that copper pipe pre-bending radius is 38.5mm in the present embodiment, then is oriented to pressure by being oriented to pinch roller
It is bonded under power with around socket.Before after-combustion first lap starts, manually copper pipe is stuck in and got stuck on position, the automatic rewinding machine starts
Afterwards, copper pipe and is wrapped on socket in the case where being oriented to pinch roller pressure with being rotated around socket, can pass through reduction box around socket rotating speed
Gear is adjusted, and rotating speed is 60r/min in the present embodiment.After being turned around around socket rotation, i.e. in 1s after, controller is to servomotor
One pulse signal, servomotor rotate under pulse signal, drive fixed seat to move the distance of a unit, that is, are oriented to pinch roller
A unit distance is moved horizontally, is 7mm in the present embodiment, and is once counted, continues rotary motion around socket.This implementation
Around socket width be 600mm in example, therefore when counter counts count to 100, servomotor is by being just changed into reversion, and guiding pinch roller is not
It is moved, waits and receive the 101st pulse signal, is oriented to pinch roller and moves a unit distance in the opposite direction, carry out the second layer
Direction is wound.When fixed seat is moved back to origin, sensor sensing sends signal so that controller counter data is reset, and is gone forward side by side
The winding process of row next cycle.Repeat said process, you can uniformly continuous winds copper pipe.When being wound into certain number of plies, originally
Embodiment is 50 layers, cuts off copper pipe, and opens and covered on drum, takes out the good copper pipe of after-combustion.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology belonging to the present invention is led
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode
Generation, but without departing from scope defined in the spirit of the present invention.
In all examples being illustrated and described herein, any occurrence should be construed as merely exemplary, without
It is that therefore, other examples of exemplary embodiment can have different values as limitation.
It should be noted that:Similar label and letter represents similar terms in following accompanying drawing, therefore, once a certain Xiang Yi
It is defined, then it further need not be defined and explained in subsequent accompanying drawing in individual accompanying drawing.
Embodiment described above only expresses the several embodiments of the present invention, and its description is more specific and detailed, but simultaneously
Therefore limitation of the scope of the invention can not be interpreted as.It should be pointed out that for the person of ordinary skill of the art,
Without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection model of the present invention
Enclose.Therefore, protection scope of the present invention should be determined by the appended claims.
Claims (7)
1. one kind winding separate metal pipe shaping rewinding machine, it is characterised in that including body base (1), described base (1)
Top fixed frame (2), be provided with metal tube winding mechanism (3) among base, set below frame (2) be fixed with it is automatic
Comb controlling organization (4), sizing pre-bending mechanism (5) and metal tube guiding mechanism (6);Treat the metal tube of after-combustion from pipe guide block (17)
Into after sizing pre-bending mechanism (5) prebuckling, in regulation and control and the guiding pinch roller (19) of automatic tube-arranging controlling organization (4)
Under guiding, rotated and wound by winding mechanism (3), opened after the after-combustion closed tube on socket (22), completion after-combustion and covered on drum
(20) carry out unloading volume.
A kind of 2. winding separate metal pipe shaping rewinding machine according to claim 1, it is characterised in that the wrapping machine
Structure (3) includes covering (20) on drum, drum (21), around socket (22), reduction box (23), conveyer belt (24), motor (25), gets stuck
Position (27);Motor (25) output shaft is connected with conveyer belt (24), conveyer belt (24) and reduction box (23) input axis connection, reduction box
(23) output shaft is connected with drum (21), and drum (21) is connected with around socket (22), and (20) are covered on drum and are enclosed on around socket (22)
On;Conveyer belt (24) rotates through motor (25) drives reduction box (23) to rotate, so that drum (21) carries out fixed-axis rotation, it is complete
Opened after into after-combustion and (20) taking-up after-combustion metal tube (26) is covered on drum.
3. a kind of winding separate metal pipe shaping rewinding machine according to claim 1, it is characterised in that described is automatic
Comb controlling organization (4) includes trapezoidal nut (7), trapezoidal screw (8), guide rail (9), guide block (10), fixed seat (11), sensor
(12), servomotor (13);Trapezoidal screw (8), servomotor (13) and sensor (12) are installed in frame, while trapezoidal
Screw rod (8) is connected by shaft coupling with servomotor (13), and two guide rails (9) are installed in parallel on frame lower section, guide block (10)
It is connected with guide rail (9), fixed seat (11) is fixedly mounted on guide block (10), and trapezoidal nut is provided with fixed seat (11),
Trapezoidal nut is connected with trapezoidal screw (8) screw thread simultaneously;After device starts, lower fixed seat is driven in servomotor (13)
(11) origin position is returned to, and is identified by sensor (12), zeros data, and starts after-combustion rotation, around socket every revolution, control
Device processed receives a signal and sends a pulse signal to servomotor (13), after servomotor (13) return pulse signal,
Drive trapezoidal screw (8) to rotate, trapezoidal nut is driven, so as to control the movement of fixed seat (11) in the horizontal direction;Work as winding
Complete layer of metal pipe, now reach the controller setting number of turns, servomotor (13) reversion, drive fixed seat (11) reverse movement;
When fixed seat (11) returns to origin position, sensor (12) identifies and resets controller data.
4. a kind of winding separate metal pipe shaping rewinding machine according to claim 1, it is characterised in that the sizing is pre-
Bender structure (5) includes sizing mould bases (14), sizing die sleeve (15), pre-bending pinch roller (16), and metal tube is entered by pre-bending pinch roller (16)
Row prebuckling is deformed, and its predeformation amount can be adjusted by adjusting sizing die sleeve (15) position.
A kind of 5. winding separate metal pipe shaping rewinding machine according to claim 1, it is characterised in that described metal
Pipe guiding mechanism (6) includes pipe guide block (17), pressure arm (18), is oriented to pinch roller (19), treats that after-combustion metal tube passes through pipe guide block (17)
Into, through sizing pre-bending mechanism (5), and be oriented to pinch roller (19) rotation guiding under carrying out after-combustion on socket (22).
A kind of 6. winding separate metal pipe shaping rewinding machine according to claim 1, it is characterised in that winding displacement after-combustion
Cheng Zhong, arrangement motion separate with after-combustion rotary motion, and arrangement motion controls automatic tube-arranging controlling organization (4) by servomotor (13)
Complete, after-combustion rotary motion controls winding mechanism (3) to complete by motor (25).
A kind of 7. winding separate metal pipe shaping rewinding machine according to claim 1, it is characterised in that the gold of its after-combustion
Category pipe (26) includes copper pipe, aluminum pipe and the tubing section bar with groove structure.
Priority Applications (1)
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CN201710724838.9A CN107352320A (en) | 2017-08-22 | 2017-08-22 | Wind separate metal pipe shaping rewinding machine |
Applications Claiming Priority (1)
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CN201710724838.9A CN107352320A (en) | 2017-08-22 | 2017-08-22 | Wind separate metal pipe shaping rewinding machine |
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CN107352320A true CN107352320A (en) | 2017-11-17 |
Family
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CN201710724838.9A Pending CN107352320A (en) | 2017-08-22 | 2017-08-22 | Wind separate metal pipe shaping rewinding machine |
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CN111591834A (en) * | 2020-05-22 | 2020-08-28 | 宜昌红旗中泰电缆有限公司 | Uniform winding device for metal sheath mineral insulated cable and using method |
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CN108821001A (en) * | 2018-07-10 | 2018-11-16 | 眉山市博眉启明星铝业有限公司 | It is a kind of for carefully justifying the device of aluminium bar disk line |
CN110040113A (en) * | 2019-04-29 | 2019-07-23 | 赵玉 | A kind of Portable washing vehicle device |
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