CN203877644U - Locking layer winder - Google Patents
Locking layer winder Download PDFInfo
- Publication number
- CN203877644U CN203877644U CN201420278259.8U CN201420278259U CN203877644U CN 203877644 U CN203877644 U CN 203877644U CN 201420278259 U CN201420278259 U CN 201420278259U CN 203877644 U CN203877644 U CN 203877644U
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- Prior art keywords
- shell
- locking
- push rod
- driven
- shaft
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- Expired - Lifetime
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- 230000007704 transition Effects 0.000 claims description 18
- 239000002184 metal Substances 0.000 abstract description 16
- 238000004804 winding Methods 0.000 abstract description 8
- 238000001125 extrusion Methods 0.000 abstract 1
- 238000003754 machining Methods 0.000 abstract 1
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
The utility model provides a locking layer winder, and belongs to the technical field of metal wire machining devices. The locking layer winder comprises a wire arrangement device, a driving rotating device, a driven rotating device, a wire spool and a rack, and further comprises an air cylinder locking device. The air cylinder locking device comprises a locking air cylinder and an ejector rod. The driven rotating device comprises a driven plate, a driven shaft, a shell, a sleeve and an adjusting gear. When the layer winder begins to wrap a wire, axial extrusion force borne by the driven plate is increased as the number of layers of metal wires wound on the wire spool is increased, and the shell has a tendency to move outside. But, since the ejector rod provides enough supporting force for the shell, the driven plate cannot move outside during operation, and winding equality of finished products is guaranteed. When the wire spool is disassembled, the locking air cylinder extends outwards, the ejector rod rotates around a second rotating shaft clockwise, and the movable end of the ejector rod is away from the bottom of the shell. The adjusting gear is rotated to adjust backward moving distance of the shell, the driven plate and a driving plate are loosened, the wire spool is taken down, manpower is saved, and operation is convenient to carry out.
Description
Technical field
The utility model belongs to metal wire rod processing unit (plant) technical field, is particularly related to a kind of locking layer winder.
Background technology
Layer winder is for the important meaning of being processed with of metal wire rod, and it is successively wound in the metal wire rod processing wire spool after alignment, obtains finished product.Wire spool is located between driving disc spacing pressing and driven disc, and driving disc spacing pressing is fixedly connected with main shaft, and therefore, main shaft drives wire spool and driven disc to rotate.Along with the increase of the coiling number of plies, the axial compression power that driven disc is subject to is increasing, and squeese pressure forces driven disc skew, and this will affect the winding quality of finished product, even reduces the quality of metal wire rod, therefore, is necessary to invent a kind of locking layer winder.
Utility model content
The purpose of this utility model is to overcome the above-mentioned defect of mentioning and deficiency, and a kind of locking layer winder is provided.
The technical scheme that the utility model is realized its object employing is as follows.
A locking layer winder, comprises bus cable device, active rotation device, passive slewing arrangement, wire spool and frame, also comprises cylinder locking device, and described cylinder locking device comprises locking cylinder and push rod; Described locking cylinder is rotationally connected by the first rotating shaft and frame; Described push rod is rotationally connected by the second rotating shaft and frame; The mouth of described locking cylinder and the movable end of push rod are rotationally connected; The axis of described the second rotating shaft with the axis of passive slewing arrangement in same plane and mutually vertical; Described the first rotating shaft and the second rotating shaft are parallel to each other; The length of described push rod and the second rotating shaft adapt to the distance of passive slewing arrangement; Described passive slewing arrangement comprises driven disc, driven axle, shell, overcoat and adjusting gear; Described driven disc is fixed on driven axle; Described driven axle and shell are rotationally connected; Described shell is fixed on frame by overcoat; Described shell and overcoat sliding block joint; On described shell, be provided with the gear bar being meshed with adjusting gear; Described outer casing bottom is provided with locating piece.
The top of described push rod comprises the first end face and the second end face; The angle of cut of described the first end face and push rod axis is 75 °～85 °; Described the second end face and push rod axis are perpendicular.
Described bus cable device comprises swage, traverse shaft, roller permanent seat, roller, cam, transition axis, transition gear, driving gear, servomotor; Described driving gear is arranged at the mouth of servomotor; Described transition gear is meshed with driving gear; Described transition gear and cam are all arranged on transition axis; Described roller touches mutually with cam; Described roller and roller permanent seat are rotationally connected; Described roller permanent seat is arranged at traverse shaft; Described traverse shaft and frame sliding block joint; Described swage is fixedly installed on traverse shaft.
Described active rotation device comprises main motor, the first belt wheel, the second belt wheel, main shaft and driving disc spacing pressing; Described the first belt wheel is arranged at the mouth of main motor; Described the second belt wheel is connected with the first belt wheel by belt; Described the second belt wheel is fixedly installed on main shaft; Described main shaft and frame are rotationally connected; Described driving disc spacing pressing is fixedly installed on main shaft; Described wire spool is located between driving disc spacing pressing and driven disc.
By adopting technique scheme, compared with prior art, the beneficial effects of the utility model are as follows.
1. layer winder starts coiling, and along with the increase of the metal wire rod winding number of plies on wire spool, the axial compression power that driven disc bears increases, and shell has outer trend of moving.But, because push rod provides enough bearing capacitys for shell, thus driven disc not meeting when work move outward, thereby guaranteed the winding quality of finished product.
2. while unloading dish, locking cylinder is overhanging, and push rod is around the second rotating shaft clickwise, and push rod movable end is away from outer casing bottom.Rotate adjusting gear, after adjusting shell, move distance, between driven disc and driving disc spacing pressing, get loose, take off wire spool, saved manpower, easy to operate.
3. on traverse shaft, swage is installed, is played the effect of alignment metal wire rod.Traverse shaft is linear reciprocating motion in frame, and wire spool is often rotated a circle, and swage moves axially the distance of a metal wire rod diameter, has guaranteed that metal wire rod is arranged on wire spool regularly.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model cylinder locking device;
Fig. 2 is structural representation of the present utility model;
Fig. 3 is winding displacement drive mechanism schematic diagram of the present utility model;
In figure: 101-swage, 102-traverse shaft, 103-roller permanent seat, 104-roller, 105-cam, 106-transition axis, 107-transition gear, 108-driving gear, 109-servomotor,
The main motor of 201-, 202-the first belt wheel, 203-the second belt wheel, 204-main shaft, 205-driving disc spacing pressing, 206-master stop, 301-driven disc, 302-driven axle, 303-shell, 304-overcoat, 305-adjusting gear, 306 locating pieces, 400-wire spool, 500-frame, 601-the first rotating shaft, 602-locking cylinder, 603-the second rotating shaft, 604-push rod, 605-the first end face, 606-the second end face.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
A locking layer winder, comprises bus cable device, active rotation device, passive slewing arrangement, wire spool 400, frame 500 and cylinder locking device, and described cylinder locking device comprises locking cylinder 602 and push rod 604; Described locking cylinder 602 is rotationally connected with frame 500 by the first rotating shaft 601; Described push rod 604 is rotationally connected with frame 500 by the second rotating shaft 603; The movable end of the mouth of described locking cylinder 602 and push rod 604 is rotationally connected; Described second axis of rotating shaft 603 and the axis of passive slewing arrangement are in same plane and mutually vertical; Described the first rotating shaft 601 and the second rotating shaft 603 are parallel to each other; The length of described push rod 604 and the second rotating shaft 603 adapt to the distance of passive slewing arrangement; Described passive slewing arrangement comprises driven disc 301, driven axle 302, shell 303, overcoat 304 and adjusting gear 305; Described driven disc 301 is fixed on driven axle 302; Described driven axle 302 is rotationally connected with shell 303; Described shell 303 is fixed on frame 500 by overcoat 304; Described shell 303 and overcoat 304 sliding block joints; On described shell 303, be provided with the gear bar being meshed with adjusting gear 305; Described shell 303 bottoms are provided with locating piece 306.
During work, locking cylinder 602 inside contracts, and push rod 604 is around the second rotating shaft 603 left-hand revolutions, and push rod 604 tops contact shell 303 bottoms.When push rod 604 is rotated in place, push rod 604 touches locating piece 306.Locating piece 306 is in order to prevent push rod 604 degree of rotating through under the effect of inertia.Layer winder starts coiling, and along with the increase of the metal wire rod winding number of plies on wire spool 400, the axial compression power that driven disc 301 bears increases, and shell 303 has outer trend of moving.But, because push rod 604 provides enough bearing capacitys for shell 303, thus driven disc 301 not meeting when work move outward, thereby guaranteed the winding quality of finished product.While unloading dish, locking cylinder 602 is overhanging, and push rod 604 is around the second rotating shaft 603 clickwises, and push rod 604 movable ends are away from shell 303 bottoms.Now, shell 303 just can be dropped back.Rotate adjusting gear 305, after adjusting shell 303, move distance, between driven disc 301 and driving disc spacing pressing 205, get loose, take off wire spool 400, saved manpower, easy to operate.
The top of described push rod 604 comprises the first end face 605 and the second end face 606; Described the first end face 605 is 75 °～85 ° with the angle of cut of push rod 604 axis; Described the second end face 606 is perpendicular with push rod 604 axis.The setting of the first end face 605, has facilitated push rod 604 more smoothly to contact with shell 303 bottoms when rotating.
Described bus cable device comprises swage 101, traverse shaft 102, roller permanent seat 103, roller 104, cam 105, transition axis 106, transition gear 107, driving gear 108, servomotor 109; Described driving gear 108 is arranged at the mouth of servomotor 109; Described transition gear 107 is meshed with driving gear 108; Described transition gear 107 and cam 105 are all arranged on transition axis 106; Described roller 104 touches mutually with cam 105; Described roller 104 is rotationally connected with roller permanent seat 103; Described roller permanent seat 103 is arranged at traverse shaft 102; Described traverse shaft 102 and frame 500 sliding block joints; Described swage 101 is fixedly installed on traverse shaft 102.
Wire spool 400 is when winding metal wire, and bus cable device needs very regularly metal wire rod to be arranged on wire spool 400.Wire spool 400 often rotates a circle, and swage 101 just need to move axially the distance of a metal wire rod diameter.
Servomotor 109 actions, drive transition axis 106 rotations by transition gear 107 and driving gear 108, and cam 105 is with transition axis 106 rotations.Roller 104 rolls along the surface of cam 105, thereby makes traverse shaft 102 linear reciprocating motion in frame 500, and metal wire rod is arranged in to wire spool 400 regularly.Swage 101 is installed on traverse shaft 102, is played the effect of alignment metal wire rod.
Described active rotation device comprises main motor 201, the first belt wheel 202, the second belt wheel 203, main shaft 204 and driving disc spacing pressing 205; Described the first belt wheel 202 is arranged at the mouth of main motor 201; Described the second belt wheel 203 is connected with the first belt wheel 202 by belt; Described the second belt wheel 203 is fixedly installed on main shaft 204; Described main shaft 204 is rotationally connected with frame 500; Described driving disc spacing pressing 205 is fixedly installed on main shaft 204; Described wire spool 400 is located between driving disc spacing pressing 205 and driven disc 301.
Main motor 201 actions, drive main shaft 204 rotations by the first belt wheel 202 and the second belt wheel 203, thereby drive driving disc spacing pressing 205 rotations.
Described main shaft 204 is equipped with master and stops 206.
Described master stops 206 in order to when wire spool 400 dishful, and main shaft 204 is implemented to braking.
The utility model is illustrated according to embodiment, is not departing under the prerequisite of present principles, and this device can also be made some distortion and improvement.It should be pointed out that all employings are equal to the technical scheme that the modes such as replacement or equivalent transformation obtain, and all drop in protection domain of the present utility model.
Claims (4)
1. lock layer winder for one kind, comprise bus cable device, active rotation device, passive slewing arrangement, wire spool (400) and frame (500), it is characterized in that: also comprise cylinder locking device, described cylinder locking device comprises locking cylinder (602) and push rod (604); Described locking cylinder (602) is rotationally connected by the first rotating shaft (601) and frame (500); Described push rod (604) is rotationally connected by the second rotating shaft (603) and frame (500); The movable end of the mouth of described locking cylinder (602) and push rod (604) is rotationally connected; The axis of described the second rotating shaft (603) with the axis of passive slewing arrangement in same plane and mutually vertical; Described the first rotating shaft (601) and the second rotating shaft (603) are parallel to each other; The length of described push rod (604) and the second rotating shaft (603) adapt to the distance of passive slewing arrangement; Described passive slewing arrangement comprises driven disc (301), driven axle (302), shell (303), overcoat (304) and adjusting gear (305); Described driven disc (301) is fixed on driven axle (302); Described driven axle (302) is rotationally connected with shell (303); Described shell (303) is fixed on frame (500) by overcoat (304); Described shell (303) and overcoat (304) sliding block joint; On described shell (303), be provided with the gear bar being meshed with adjusting gear (305); Described shell (303) bottom is provided with locating piece (306).
2. a kind of locking layer winder as claimed in claim 1, is characterized in that, the top of described push rod (604) comprises the first end face (605) and the second end face (606); Described the first end face (605) is 75 °～85 ° with the angle of cut of push rod (604) axis; Described the second end face (606) is perpendicular with push rod (604) axis.
3. a kind of locking layer winder as claimed in claim 1, it is characterized in that, described bus cable device comprises swage (101), traverse shaft (102), roller permanent seat (103), roller (104), cam (105), transition axis (106), transition gear (107), driving gear (108), servomotor (109); Described driving gear (108) is arranged at the mouth of servomotor (109); Described transition gear (107) is meshed with driving gear (108); Described transition gear (107) and cam (105) are all arranged on transition axis (106); Described roller (104) touches mutually with cam (105); Described roller (104) is rotationally connected with roller permanent seat (103); Described roller permanent seat (103) is arranged at traverse shaft (102); Described traverse shaft (102) and frame (500) sliding block joint; Described swage (101) is fixedly installed on traverse shaft (102).
4. a kind of locking layer winder as claimed in claim 1, is characterized in that, described active rotation device comprises main motor (201), the first belt wheel (202), the second belt wheel (203), main shaft (204) and driving disc spacing pressing (205); Described the first belt wheel (202) is arranged at the mouth of main motor (201); Described the second belt wheel (203) is connected with the first belt wheel (202) by belt; Described the second belt wheel (203) is fixedly installed on main shaft (204); Described main shaft (204) is rotationally connected with frame (500); Described driving disc spacing pressing (205) is fixedly installed on main shaft (204); Described wire spool (400) is located between driving disc spacing pressing (205) and driven disc (301).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420278259.8U CN203877644U (en) | 2014-05-28 | 2014-05-28 | Locking layer winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420278259.8U CN203877644U (en) | 2014-05-28 | 2014-05-28 | Locking layer winder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203877644U true CN203877644U (en) | 2014-10-15 |
Family
ID=51678171
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420278259.8U Expired - Lifetime CN203877644U (en) | 2014-05-28 | 2014-05-28 | Locking layer winder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203877644U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106335820A (en) * | 2016-10-19 | 2017-01-18 | 郑州职业技术学院 | Locking and self-discharging mechanism for wire reels |
| CN107458931A (en) * | 2017-09-04 | 2017-12-12 | 通鼎互联信息股份有限公司 | A kind of cable drum fast assembling and disassembling device |
| CN107898174A (en) * | 2017-11-26 | 2018-04-13 | 国家电网公司 | Quick Response Code information filing device |
| CN108178028A (en) * | 2017-12-26 | 2018-06-19 | 贵州钢绳股份有限公司 | A kind of top sliding sleeve auto lock method of horizontal admission machine and its device |
| CN109319580A (en) * | 2018-12-06 | 2019-02-12 | 杭州星冠机械科技有限公司 | A kind of fully automatic high-speed layer winder |
-
2014
- 2014-05-28 CN CN201420278259.8U patent/CN203877644U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106335820A (en) * | 2016-10-19 | 2017-01-18 | 郑州职业技术学院 | Locking and self-discharging mechanism for wire reels |
| CN107458931A (en) * | 2017-09-04 | 2017-12-12 | 通鼎互联信息股份有限公司 | A kind of cable drum fast assembling and disassembling device |
| CN107898174A (en) * | 2017-11-26 | 2018-04-13 | 国家电网公司 | Quick Response Code information filing device |
| CN107898174B (en) * | 2017-11-26 | 2023-06-27 | 国家电网公司 | Two-dimension code data archiving device |
| CN108178028A (en) * | 2017-12-26 | 2018-06-19 | 贵州钢绳股份有限公司 | A kind of top sliding sleeve auto lock method of horizontal admission machine and its device |
| CN109319580A (en) * | 2018-12-06 | 2019-02-12 | 杭州星冠机械科技有限公司 | A kind of fully automatic high-speed layer winder |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20141015 |
|
| CX01 | Expiry of patent term |