CN108820920B - Suction type heavy-duty robot for loading and unloading bulk materials and loading and unloading method thereof - Google Patents
Suction type heavy-duty robot for loading and unloading bulk materials and loading and unloading method thereof Download PDFInfo
- Publication number
- CN108820920B CN108820920B CN201810756647.5A CN201810756647A CN108820920B CN 108820920 B CN108820920 B CN 108820920B CN 201810756647 A CN201810756647 A CN 201810756647A CN 108820920 B CN108820920 B CN 108820920B
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- China
- Prior art keywords
- suction
- loading
- boxes
- material sucking
- lifting device
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- 239000000463 material Substances 0.000 title claims abstract description 86
- 238000000034 method Methods 0.000 title abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 59
- 238000007599 discharging Methods 0.000 claims abstract description 14
- 239000013590 bulk material Substances 0.000 claims description 7
- 238000005457 optimization Methods 0.000 description 5
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012994 industrial processing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G3/00—Storing bulk material or loose, i.e. disorderly, articles
- B65G3/04—Storing bulk material or loose, i.e. disorderly, articles in bunkers, hoppers, or like containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/46—Devices for emptying otherwise than from the top using screw conveyors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Load-Engaging Elements For Cranes (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The application relates to a suction type heavy-duty robot for loading and unloading bulk materials and a loading and unloading method thereof, which comprises a hanging rail and an electric base which is in sliding connection with the hanging rail, wherein a lifting device is arranged at the lower part of the electric base, the bottom of the lifting device is connected with a suction mechanism, a control cabinet is arranged on the ground, and the control cabinet is respectively connected with the electric base, the lifting device and the suction mechanism; the material sucking mechanism comprises a supporting plate connected to the bottom of the lifting device, hydraulic cylinders are movably connected to the tops of two sides of the supporting plate, and material sucking boxes are movably connected to the bottoms of the hydraulic cylinders. According to the suction type heavy-duty robot for loading and unloading bulk materials and the loading and unloading method thereof, the suction mechanism is used for directly sucking the bulk materials, the bulk materials are put into the suction box for storage, and the discharging door is opened for discharging in the later period, so that the quick conveying of the bulk materials is facilitated.
Description
Technical Field
The application belongs to the technical field of heavy-duty robot equipment, and particularly relates to a suction type heavy-duty robot for loading and unloading bulk materials and a loading and unloading method thereof.
Background
The heavy-duty robot is a loading and unloading and transporting machine commonly used for carrying out industrial processing material conveying work at present, but the loading and unloading work of the bulk material by the heavy-duty robot at present is difficult, especially when the grabbing work of the bulk material is carried out, the condition of material leakage easily occurs, and manual treatment or other machines are needed for auxiliary treatment, so that the work of the heavy-duty robot is difficult.
Disclosure of Invention
The application aims to solve the problems and provide the suction type heavy-duty robot for loading and unloading bulk materials, which has a simple structure and reasonable design.
The application realizes the above purpose through the following technical scheme:
the suction type heavy-duty robot for loading and unloading bulk materials comprises a hanging rail and an electric base which is in sliding connection with the hanging rail, wherein a lifting device is arranged at the lower part of the electric base, the bottom of the lifting device is connected with a suction mechanism, and a control cabinet is arranged on the ground and is respectively connected with the electric base, the lifting device and the suction mechanism;
the material sucking mechanism comprises a supporting plate connected to the bottom of the lifting device, the tops of two sides of the supporting plate are respectively and movably connected with a first hydraulic cylinder, the bottoms of the first hydraulic cylinders are respectively and movably connected with a material sucking box, the opposite surfaces of the two groups of material sucking boxes are smooth, the tops of the opposite surfaces are connected with hinge shafts, the material sucking boxes are movably connected with the lower end of the supporting plate through the hinge shafts, the inner sides of the material sucking boxes are obliquely provided with a spiral feeding mechanism, a feeding hole of the spiral feeding mechanism is communicated with the position right below the opposite surfaces, and the spiral feeding mechanism is used for sucking materials between the two groups of material sucking boxes into the material sucking boxes;
the spiral feeding mechanism comprises a suction pipe, the lower ends of the suction pipe are communicated with opposite surfaces of two groups of suction boxes, the upper ends of the suction pipe are located at the inner sides of the suction boxes, spiral cutters are arranged at the inner sides of the suction pipes, a driving motor is arranged at the outer sides of the suction boxes, and the output ends of the driving motor are connected with the spiral cutters.
As a further optimization scheme of the application, the bottom of the suction box is of an inclined surface structure and is inclined downwards towards the opposite surface directions of the two groups of suction boxes.
As a further optimization scheme of the application, the bottom of the suction box is of an opening structure, the bottom of the suction box is provided with a discharge door, the upper part of the discharge door is movably connected with the suction box, the outer wall of the suction box is provided with a second hydraulic cylinder, and the movable end of the second hydraulic cylinder is movably connected with the discharge door and is used for opening and closing the discharge door.
As a further optimization scheme of the application, the two ends of the suspension rail are connected with the upright posts for supporting the suspension rail.
As a further optimization scheme of the application, the lower part of the discharging door is connected with a wear-resistant plate.
As a further optimization scheme of the application, both groups of suction boxes are turned left and right.
The loading and unloading method for the suction type heavy-duty robot for loading and unloading bulk materials comprises the following steps of:
s1, the material sucking mechanism is restored to an initial state, namely, two groups of material sucking boxes are opened, a discharging door is closed, and the material sucking mechanism is positioned at the highest position;
s2, the electric base moves to the position right above the material stacking position, and the lifting device descends the material sucking mechanism to enable the wear-resisting plate to be contacted with the ground;
s3, the spiral feeding mechanism performs material sucking operation, the first hydraulic cylinder drives the two groups of material sucking boxes to be combined, and meanwhile, the lifting device performs proper upward movement;
s4, after the two groups of suction boxes are combined, the spiral feeding mechanism is closed, and the lifting device lifts the suction mechanism;
s5, the electric base moves the material sucking mechanism to a proper position, and the material sucking mechanism is moved to a proper position through the lifting device;
s6, opening a discharging door through a second hydraulic cylinder to discharge, completing loading, unloading and moving of bulk materials, and recovering the initial state of the material sucking mechanism after the completion of the work.
The application has the beneficial effects that:
1) According to the application, the material sucking mechanism is used for directly sucking bulk materials, the bulk materials are put into the material sucking box for storage, and the discharging door is opened for discharging in the later period, so that the bulk materials can be conveniently and rapidly conveyed;
2) According to the application, when the spiral feeding mechanism feeds, the two groups of suction boxes are combined, so that the leakage of materials through the suction pipe after the spiral feeding mechanism is closed is avoided;
3) The application has simple structure, high stability, reasonable design and convenient realization.
Drawings
FIG. 1 is a schematic view of the overall structure of the present application;
FIG. 2 is a schematic structural view of a suction mechanism of the present application;
FIG. 3 is a schematic view of the screw feed mechanism of the present application;
FIG. 4 is a schematic side elevational view of the suction box of the present application;
fig. 5 is a control schematic of the present application.
In the figure: the device comprises a hanging rail 1, an electric base 2, a lifting device 3, a material sucking mechanism 4, a supporting plate 40, a first hydraulic cylinder 41, a material sucking box 42, a 43 hinge shaft, a 44 spiral feeding mechanism 440, a material sucking pipe 441, a 45 driving motor, a 46 discharging door, a 47 second hydraulic cylinder, a 48 wear-resisting plate, a 5 control cabinet and 6 upright posts.
Detailed Description
The present application will be described in further detail with reference to the accompanying drawings, wherein it is to be understood that the following detailed description is for the purpose of further illustrating the application only and is not to be construed as limiting the scope of the application, as various insubstantial modifications and adaptations of the application to those skilled in the art can be made in light of the foregoing disclosure.
Example 1
As shown in fig. 1-5, the suction type heavy-duty robot for loading and unloading bulk materials comprises a hanging rail 1 and an electric base 2 which is in sliding connection with the hanging rail 1, wherein a lifting device 3 is arranged at the lower part of the electric base 2, a material sucking mechanism 4 is connected to the bottom of the lifting device 3, a control cabinet 5 is arranged on the ground, and the control cabinet 5 is respectively connected with the electric base 2, the lifting device 3 and the material sucking mechanism 4;
the material sucking mechanism 4 comprises a supporting plate 40 connected to the bottom of the lifting device 3, the tops of two sides of the supporting plate 40 are movably connected with a first hydraulic cylinder 41, the bottoms of the first hydraulic cylinders 41 are movably connected with material sucking boxes 42, the opposite surfaces of the two groups of material sucking boxes 42 are smooth, the tops of the opposite surfaces are connected with hinge shafts 43, the material sucking boxes 42 are movably connected with the lower end of the supporting plate 40 through the hinge shafts 43, a spiral feeding mechanism 44 is obliquely arranged on the inner side of the material sucking boxes 42, a feeding port of the spiral feeding mechanism 44 is communicated with the position right below the opposite surfaces, and the spiral feeding mechanism 44 is used for sucking materials between the two groups of material sucking boxes 42 into the material sucking boxes 42.
The screw feeding mechanism 44 comprises a suction pipe 440, the lower ends of the suction pipe 440 are communicated with the opposite surfaces of the two groups of suction boxes 42, the upper ends of the suction pipe 440 are positioned at the inner sides of the suction boxes 42, screw blades 441 are arranged at the inner sides of the suction pipes 440, a driving motor 45 is arranged at the outer sides of the suction boxes 42, and the output ends of the driving motor 45 are connected with the screw blades 441.
The bottom of the suction box 42 is of an inclined surface structure and is inclined downwards towards the opposite surface direction of the two groups of suction boxes 42.
The bottom of the suction box 42 is of an opening structure, a discharge door 46 is arranged at the bottom of the suction box 42, the upper part of the discharge door 46 is movably connected with the suction box, a second hydraulic cylinder 47 is arranged on the outer wall of the suction box 42, and the movable end of the second hydraulic cylinder 47 is movably connected with the discharge door 46 and is used for opening and closing the discharge door 46.
The two ends of the hanging rail 1 are connected with upright posts 6 for supporting the hanging rail 1.
A wear plate 48 is attached to the lower portion of the outfeed gate 46.
Both sets of suction boxes 42 are turned left and right.
The loading and unloading method for the suction type heavy-duty robot for loading and unloading bulk materials comprises the following steps of:
s1, the material sucking mechanism 4 is restored to an initial state, namely, two groups of material sucking boxes 42 are opened, a discharging door 46 is closed, and the material sucking mechanism 4 is positioned at the highest position;
s2, the electric base 2 moves to the position right above the material stacking position, and the material sucking mechanism 4 is lowered through the lifting device 3, so that the wear-resisting plate 48 is contacted with the ground;
s3, the spiral feeding mechanism 44 performs material sucking operation, the first hydraulic cylinder 41 drives the two groups of material sucking boxes 42 to be combined, and the lifting device 3 performs proper upward movement;
s4, after the two groups of suction boxes 42 are combined, the spiral feeding mechanism 44 is closed, and the lifting device 3 lifts the suction mechanism 4;
s5, the electric base 2 moves the material sucking mechanism 4 to a proper position, and the material sucking mechanism 4 is moved to a proper position through the lifting device 3;
s6, the discharging door 46 is opened through the second hydraulic cylinder 47 to discharge, loading, unloading and moving of bulk materials are completed, and the suction mechanism 4 is restored to the initial state after the completion of the operation.
The foregoing examples illustrate only a few embodiments of the application and are described in detail herein without thereby limiting the scope of the application. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the application, which are all within the scope of the application.
Claims (6)
1. A suction type heavy-duty robot for loading and unloading bulk materials, characterized in that: the lifting device comprises a hanging rail (1) and an electric base (2) which is in sliding connection with the hanging rail (1), wherein a lifting device (3) is arranged at the lower part of the electric base (2), a material sucking mechanism (4) is connected to the bottom of the lifting device (3), a control cabinet (5) is arranged on the ground, and the control cabinet (5) is respectively connected with the electric base (2), the lifting device (3) and the material sucking mechanism (4);
the material sucking mechanism (4) comprises a supporting plate (40) connected to the bottom of the lifting device (3), first hydraulic cylinders (41) are movably connected to the tops of two sides of the supporting plate (40), material sucking boxes (42) are movably connected to the bottoms of the first hydraulic cylinders (41), opposite surfaces of the two groups of material sucking boxes (42) are flat, hinge shafts (43) are connected to the tops of the opposite surfaces, the material sucking boxes (42) are movably connected with the lower end of the supporting plate (40) through the hinge shafts (43), spiral feeding mechanisms (44) are obliquely arranged on the inner sides of the material sucking boxes (42), and feeding inlets of the spiral feeding mechanisms (44) are communicated with the positions right below the opposite surfaces, and the spiral feeding mechanisms (44) are used for sucking materials between the two groups of material sucking boxes (42) into the material sucking boxes (42);
the bottom of the suction box (42) is of an opening structure, a discharge door (46) is arranged at the bottom of the suction box (42), the upper part of the discharge door (46) is movably connected with the suction box, a second hydraulic cylinder (47) is arranged on the outer wall of the suction box (42), and the movable end of the second hydraulic cylinder (47) is movably connected with the discharge door (46) and used for opening and closing the discharge door (46);
the loading and unloading steps of the heavy-duty robot are as follows:
s1, the material sucking mechanism (4) is restored to an initial state, namely, two groups of material sucking boxes (42) are opened, a discharging door (46) is closed, and the material sucking mechanism (4) is positioned at the highest position;
s2, the electric base (2) moves to the position right above the material stacking position, and the material sucking mechanism (4) is lowered through the lifting device (3), so that the wear-resisting plate (48) is contacted with the ground;
s3, a spiral feeding mechanism (44) performs suction work, a first hydraulic cylinder (41) drives two groups of suction boxes (42) to be combined, and a lifting device (3) performs proper upward movement;
s4, after the two groups of suction boxes (42) are combined, the spiral feeding mechanism (44) is closed, and the lifting device (3) lifts the suction mechanism (4);
s5, the electric base (2) moves the material sucking mechanism (4) to a proper position, and the material sucking mechanism (4) is moved to a proper position through the lifting device (3);
s6, discharging is carried out by opening a discharging door (46) through a second hydraulic cylinder (47), loading, unloading and moving of bulk materials are completed, and the suction mechanism (4) is restored to an initial state after the completion of the operation.
2. A suction type loading robot for loading and unloading bulk material according to claim 1, wherein: the spiral feeding mechanism (44) comprises a suction pipe (440), the lower end of the suction pipe (440) is communicated with the opposite surfaces of the two groups of suction boxes (42), the upper end of the suction pipe (440) is located on the inner side of the suction boxes (42), a spiral cutter (441) is arranged on the inner side of the suction pipe (440), a driving motor (45) is arranged on the outer side of the suction boxes (42), and the output end of the driving motor (45) is connected with the spiral cutter (441).
3. A suction type loading robot for loading and unloading bulk material according to claim 1, wherein: the two ends of the hanging rail (1) are connected with upright posts (6) for supporting the hanging rail (1).
4. A suction type loading robot for loading and unloading bulk material according to claim 1, wherein: the bottom of the suction material boxes (42) is of an inclined surface structure and is inclined downwards towards the opposite surface directions of the two groups of suction material boxes (42).
5. A suction type loading robot for loading and unloading bulk material according to claim 1, wherein: both groups of suction boxes (42) are turned left and right.
6. A suction type loading robot for loading and unloading bulk material according to claim 5, wherein: the lower part of the discharging door (46) is connected with a wear-resisting plate (48).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810756647.5A CN108820920B (en) | 2018-07-11 | 2018-07-11 | Suction type heavy-duty robot for loading and unloading bulk materials and loading and unloading method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810756647.5A CN108820920B (en) | 2018-07-11 | 2018-07-11 | Suction type heavy-duty robot for loading and unloading bulk materials and loading and unloading method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108820920A CN108820920A (en) | 2018-11-16 |
| CN108820920B true CN108820920B (en) | 2023-11-24 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810756647.5A Active CN108820920B (en) | 2018-07-11 | 2018-07-11 | Suction type heavy-duty robot for loading and unloading bulk materials and loading and unloading method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108820920B (en) |
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| CN208775911U (en) * | 2018-07-11 | 2019-04-23 | 合肥水泥研究设计院有限公司 | One kind loading and unloading suction-type heavy-load robot for loose unpacked material |
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| NL1024326C2 (en) * | 2003-09-19 | 2005-03-22 | Lely Entpr Ag | Device for gripping and moving material, such as roughage for example. |
| TWM418911U (en) * | 2011-09-01 | 2011-12-21 | jin-hui Cai | Operating device of material clamping machine with both claws and electric rechargeable sucker |
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| DE848997C (en) * | 1951-01-09 | 1952-09-11 | Mohr & Federhaff Ag | Cutting device for gripper |
| US4284369A (en) * | 1975-06-26 | 1981-08-18 | Gebrueder Buehler Ag | Take-up head for bulk material conveyor installation |
| EP1199266A1 (en) * | 2000-10-17 | 2002-04-24 | Klaus Wilhelm | Device and method for evacuating bulk material |
| CN1309075A (en) * | 2001-03-28 | 2001-08-22 | 青岛港务局 | Grab bucket without leakage |
| EP1882671A1 (en) * | 2006-07-27 | 2008-01-30 | Possehl Kehrmann GmbH | Loading device |
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| JP2010024655A (en) * | 2008-07-16 | 2010-02-04 | Damdre Corp | Grab bucket-type unloader |
| CN104912139A (en) * | 2015-06-16 | 2015-09-16 | 安庆市华鑫重工股份有限公司 | Dust suction type breaking grab bucket |
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| CN207391020U (en) * | 2017-09-23 | 2018-05-22 | 宜兴市太平洋净化剂有限责任公司 | Bodied ferric sulfate production grab bucket charging device |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108820920A (en) | 2018-11-16 |
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