CN108818867B - Integrated processing equipment - Google Patents

Integrated processing equipment Download PDF

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Publication number
CN108818867B
CN108818867B CN201811042456.9A CN201811042456A CN108818867B CN 108818867 B CN108818867 B CN 108818867B CN 201811042456 A CN201811042456 A CN 201811042456A CN 108818867 B CN108818867 B CN 108818867B
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lifting
processing
lock
machining
platform
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CN108818867A (en
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许亚东
张海建
周娟
吴伯余
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Yue Yue Tong Cnc Equipment
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Yue Yue Tong Cnc Equipment
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00Manufacture or reconditioning of specific semi-finished or finished articles
    • B27M3/18Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors

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  • Life Sciences & Earth Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
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  • Milling, Drilling, And Turning Of Wood (AREA)

Abstract

The invention relates to an integrated processing device, which integrates hinge groove processing equipment, lock step and lock hole processing equipment and lock groove processing equipment through a conveying device, wherein the conveying device is used for conveying a door leaf to process the hinge groove processing equipment, the lock step and lock hole processing equipment and the lock groove processing equipment. The integrated processing equipment can process a plurality of door leaves simultaneously, so that the production beat is improved, and the production efficiency is further improved.

Description

Integrated processing equipment
Technical Field
The invention relates to a collection processing device, in particular to a collection processing device for processing hardware hole sites on a door leaf.
Background
Processing equipment for processing hardware hole sites on a door leaf in the prior art is of an integrated structure, hinge grooves, locking steps and locking holes on the door leaf are processed together through the processing equipment, and because the locking grooves, the locking steps and the locking holes are located on the same side of the door leaf, interference is prevented from being generated by tools during processing, and only after one processing tool is processed and returned to an initial position, the next processing tool can be processed, so that the processing time of the locking grooves, the locking steps and the locking holes is longer.
Meanwhile, the processing equipment in the prior art is only provided with one hinge groove processing cutter, only one hinge groove can be processed at a time during processing, and the door leaf in the prior art is provided with at least two hinge grooves, so that when the hinge groove is processed, the door leaf or the hinge groove processing cutter is required to be moved to process a plurality of hinge grooves, the hinge groove processing procedure is increased, the hinge groove processing time is prolonged, the processing equipment in the prior art can only process one door leaf at a time, the production beat is influenced, and the production efficiency is low.
In summary, long-term observation and research by the applicant show that the processing time of the hardware hole site on the door leaf in the prior art is generally not less than 60 seconds, and cannot meet the fast-paced production requirement of the current society, so that an apparatus capable of reducing the processing time of the hardware hole site on the door leaf is urgently needed.
Disclosure of Invention
The invention aims to solve the technical problems that the processing time of the processing equipment integrated with the structure is long, only one door leaf can be processed at a time, the production beat is influenced, and the production efficiency is low.
The technical scheme adopted for solving the technical problems is as follows: there is provided an collective processing apparatus for processing a door leaf, wherein the collective processing apparatus includes: the conveying device is used for conveying the door leaf and is provided with a first side and a second side which are opposite along the conveying direction of the conveying device; the hinge groove processing equipment is arranged on the first side and further comprises a first processing fixed platform and a plurality of hinge groove processing devices, wherein the first processing fixed platform is used for placing a door leaf, and the hinge groove processing devices are used for processing hinge grooves on the door leaf; the lock step and lock hole machining equipment is arranged on the second side and comprises a second machining fixed platform, a lock step machining device and a lock hole machining device, wherein the second machining fixed platform is used for placing a door leaf, the lock step machining device is used for machining the lock step on the door leaf, and the lock hole machining device is used for machining the lock hole on the door leaf; and the locking groove processing equipment is arranged on the second side and comprises a third processing fixed platform and a locking groove processing device, wherein the third processing fixed platform is used for placing a door leaf, and the locking groove processing device is used for processing a locking groove on the door leaf.
The invention further adopts the technical scheme that the conveying device further comprises a first lifting conveying mechanism, a second lifting conveying mechanism and a third lifting conveying mechanism, the second lifting conveying mechanism is connected with the first lifting conveying mechanism, the third lifting conveying mechanism is connected with the second lifting conveying mechanism, the first lifting conveying mechanism further comprises a first lifting conveying platform and at least one first lifting unit for driving the first lifting conveying platform to lift, the second lifting conveying mechanism further comprises a second lifting conveying platform and at least one second lifting unit for driving the second lifting conveying platform to lift, the third lifting conveying mechanism further comprises a third lifting conveying platform and at least one third lifting unit for driving the third lifting conveying platform to lift, the hinge groove machining equipment corresponds to the first lifting conveying mechanism, the locking step and the lock hole machining equipment corresponds to the second lifting conveying mechanism, and the locking groove machining equipment corresponds to the third lifting conveying mechanism.
The hinge slot processing device is further provided with a first positioning device, the first positioning device further comprises at least one first positioning backup and at least one first positioning cylinder, each first positioning backup is arranged on a first processing fixing platform on the opposite side of the hinge slot processing devices, each first positioning cylinder is arranged on the opposite side of each first positioning backup and forms a first clamping hand with the at least one first positioning backup, and the first clamping hand is used for fixing a door leaf during processing.
The locking step and the lockhole processing equipment are provided with second positioning devices, the second positioning devices further comprise at least one second positioning backup and at least one second positioning cylinder, each second positioning backup is arranged on a second processing fixing platform on the opposite side of the locking step processing device and the lockhole processing device, each second positioning cylinder is arranged on the opposite side of each second positioning backup and forms a second clamping hand with the at least one second positioning backup, and the second clamping hand is used for fixing a door leaf during processing.
According to a still further technical scheme, the lock groove processing equipment is provided with third positioning devices, the third positioning devices further comprise at least one third positioning backer and at least one third positioning cylinder, each third positioning backer is arranged on a third processing fixing platform on the opposite side of the lock groove processing device, each third positioning cylinder is arranged on the opposite side of each third positioning backer and forms a third clamping hand with the at least one third positioning backer, and the third clamping hand is used for fixing a door leaf during processing.
According to the further technical scheme, the first lifting conveying mechanism, the second lifting conveying mechanism and the third lifting conveying mechanism further comprise end lifting backrests respectively, wherein the end lifting backrests are respectively arranged at the ends of the first lifting conveying platform, the second lifting conveying platform and the third lifting conveying platform, and each end lifting backrests comprises a fixed pushing block, a horizontal cylinder for pushing the fixed pushing block to horizontally move and an end lifting cylinder for driving the fixed pushing block and the horizontal cylinder to lift.
The first lifting conveying platform further comprises two parallel first brackets and a plurality of first rollers, wherein each first roller is arranged at the upper ends of the two parallel first brackets at intervals in parallel and is perpendicular to the first brackets; and/or the second lifting conveying platform further comprises two parallel second brackets and a plurality of second rollers, wherein each second roller is arranged at the upper ends of the two parallel second brackets at intervals in parallel and is mutually perpendicular to the second brackets; and/or the third lifting conveying platform further comprises two parallel third brackets and a plurality of third rollers, wherein each third roller is arranged at the upper ends of the two parallel third brackets at intervals in parallel and is mutually perpendicular to the third brackets.
According to still further technical scheme, each first lifting unit further comprises a first lifting cylinder and a first connecting plate, and the first lifting cylinders are connected with the first lifting conveying platform through the first connecting plates; and/or each second lifting unit further comprises a second lifting cylinder and a second connecting plate, and the second lifting cylinders are connected with the second lifting conveying platform through the second connecting plates; and/or each third lifting unit further comprises a third lifting cylinder and a third connecting plate, and the third lifting cylinders are connected with the third lifting conveying platform through the third connecting plates.
According to still further technical scheme, each hinge groove machining device further comprises a machining mechanism and at least one pressing mechanism, wherein the machining mechanism is used for machining the door leaves, and the at least one pressing mechanism is used for pressing the door leaves.
According to still further technical scheme, the processing mechanism further comprises a hinge groove cutting tool, a hinge groove cutting motor for driving the hinge groove cutting tool to process, a hinge groove cutting tool and a hinge groove cutting motor for driving the hinge groove cutting tool to process.
According to still further technical scheme, each compressing mechanism further comprises a compressing block and a follow-up compressing cylinder for driving the compressing block to compress; and/or the compaction block is in a roller structure.
According to still further technical scheme, the lock step machining device comprises a lock step cutting tool and a lock step cutting motor for driving the lock step cutting tool to machine; and/or the keyhole processing device comprises a first keyhole cutting tool, a first keyhole cutting motor for driving the first keyhole cutting tool to process, a second keyhole cutting tool and a second cutting motor for driving the second keyhole cutting tool to process.
The invention further provides a locking groove machining device, which comprises a locking groove cutting tool and a locking groove cutting motor for driving the locking groove cutting tool to machine.
Compared with the prior art, the invention has the advantages that:
1. the integrated processing equipment can process a plurality of door leaves simultaneously, so that the production beat is improved, and the production efficiency is further improved;
2. the integrated processing equipment disclosed by the invention is used for separately processing the hinge groove, the lock step and the lock hole on the door leaf, so that the processing speed is improved, and the problem of interference of processing cutters is avoided.
3. The integrated processing equipment of the invention is characterized in that the hinge groove processing equipment, the lock groove and the lock step processing equipment and the lockhole processing equipment are arranged on different sides, when in processing, the hinge groove, the lock step and the lockhole can be respectively processed on two sides of the door leaf without turning over the door leaf, and the lock groove and the lock step processing equipment are separately arranged with the lockhole processing equipment, so that the problem of interference of a cutter during processing can be avoided.
Drawings
The invention is further illustrated by the accompanying drawings, the content of which does not constitute any limitation of the invention.
FIG. 1 is a schematic top view of an aggregate processing tool according to an embodiment of the present invention.
Fig. 2 is a schematic structural view of a first elevating conveyor and a hinge groove processing apparatus according to an embodiment of the present invention.
Fig. 3 is a schematic view of a processing mechanism according to an embodiment of the present invention.
Fig. 4 is a schematic structural view of a second lifting conveying mechanism and a locking step and locking hole processing device according to an embodiment of the present invention.
Fig. 5 is a schematic structural diagram of a lock stage processing device according to an embodiment of the invention.
Fig. 6 is a schematic structural diagram of a keyhole processing apparatus according to an embodiment of the invention.
Fig. 7 is a schematic structural view of a third elevating conveyor and a lock groove processing apparatus according to an embodiment of the present invention.
Fig. 8 is a schematic structural view of a lock groove processing device according to an embodiment of the invention.
Fig. 9 is a schematic structural view of a door leaf to be processed according to an embodiment of the present invention.
FIG. 10 is a schematic process flow diagram of an embodiment of the present invention.
Detailed Description
The present invention discloses a collective processing apparatus 1 of an embodiment, please refer to fig. 1-9, in which a hinge slot processing apparatus 3, a lock step and lock hole processing apparatus 4 and a lock slot processing apparatus 5 are collected together by a lifting and transporting device 2 for processing a door leaf 7, wherein, referring to fig. 1, 2, 4 and 7, a transporting device 2 is used for transporting the door leaf 7, the transporting device 2 includes a first lifting and transporting mechanism 21, a second lifting and transporting mechanism 22 and a third lifting and transporting mechanism 23, the second lifting and transporting mechanism 22 is connected with the first lifting and transporting mechanism 21, the third lifting and transporting mechanism 23 is connected with the second lifting and transporting mechanism 22, the first lifting and transporting mechanism 21 and the third lifting and transporting mechanism 23 disclosed in this embodiment are disposed on the left side and the right side of the second lifting and transporting mechanism 22, and the first lifting and transporting mechanism 21, the second lifting and transporting mechanism 22 and the third lifting and transporting mechanism 23 are disposed on a straight line, but not limited to the disposition manner disclosed in this embodiment. The first side 24 and the second side 25 are opposite along the conveying direction of the conveying device 2, and the first side 24 disclosed in the present embodiment is a rear side of the conveying device 2, and the second side 25 is a front side of the conveying device 2, but the direction is not limited thereto.
The first lifting and conveying mechanism 21 further includes a first lifting and conveying platform 211 and at least one first lifting unit 212 for driving the first lifting and conveying platform 211 to lift, as shown in fig. 2, the first lifting and conveying platform 211 disclosed in this embodiment further includes two parallel first brackets 2111 and a plurality of first rollers 2112, where each first roller 2112 is disposed at an upper end of the two parallel first brackets 2111 in parallel and is perpendicular to the first brackets 2111. Each first roller 2112 further disclosed in this embodiment is connected to a motor through a pulley and drives the first roller 2112 to rotate through the pulley, so that the door 7 is moved on the first lifting and conveying platform 211, and the door 7 is conveyed on the first lifting and conveying platform 211 through the rotation of the first roller 2112. Each of the first elevating units 212 disclosed in the present embodiment further includes a first elevating cylinder 2121 and a first connection plate 2122, and the first elevating cylinder 2121 is connected to the first elevating conveyor deck 211 through the first connection plate 2122.
The second elevating and conveying mechanism 22 further includes a second elevating and conveying platform 221 and at least one second elevating unit 222 for driving the second elevating and conveying platform 221 to elevate, as shown in fig. 4, the second elevating and conveying platform 221 disclosed in this embodiment further includes two parallel second brackets 2211 and a plurality of second rollers 2212, and each of the second rollers 2212 is disposed at an upper end of the two parallel second brackets 2211 in parallel and is perpendicular to the second brackets 2211. Each second drum 2212 further disclosed in this embodiment is connected to a motor through a belt pulley and drives the second drum 2212 to rotate through the belt pulley, so that the door leaf 7 moves on the second lifting and conveying platform 221, and the door leaf 7 is conveyed on the second lifting and conveying platform 221 through the rotation of the second drum 2212. Each of the second lifting units 222 disclosed in the present embodiment further includes a second lifting cylinder 2221 and a second connection plate 2222, and the second lifting cylinder 2221 is connected to the second lifting conveying platform 221 through the second connection plate 2222.
The third elevating conveying mechanism 23 further includes a third elevating conveying platform 231 and at least one third elevating unit 232 for driving the third elevating conveying platform 231 to elevate, as shown in fig. 7, the third elevating conveying platform 231 disclosed in this embodiment further includes two parallel third brackets 2311 and a plurality of third rollers 2312, and each third roller 2312 is disposed at an upper end of the two parallel third brackets 2311 in parallel and is perpendicular to the third brackets 2311. Each third roller 2312 further disclosed in this embodiment is connected to a motor through a belt pulley and drives the third roller 2312 to rotate through the belt pulley, so that the door leaf 7 moves on the third lifting and conveying platform 231, and the door leaf 7 is conveyed on the third lifting and conveying platform 231 through the rotation of the third roller 2312. Each third lifting unit 232 disclosed in the present embodiment further includes a third lifting cylinder 2321 and a third connection plate 2322, and the third lifting cylinder 2321 is connected to the third lifting conveying platform 231 through the third connection plate 2322.
The hinge slot processing apparatus 3, please refer to fig. 2, is disposed at the first side 24 and corresponds to the first elevating conveyor 21, and the hinge slot processing apparatus 3 disclosed in the present embodiment is disposed at the rear side of the first elevating conveyor 21. The hinge groove processing apparatus 3 further includes a first processing fixing platform 31, a first positioning device 32 and a plurality of hinge groove processing devices 33, where the first processing fixing platform 31 is used for placing the door leaf 7, the first processing fixing platform 31 disclosed in this embodiment includes a first parallel platform 311 parallel to the conveying direction of the conveying device 2 and a plurality of first vertical platforms 312 perpendicular to the first parallel platform 311, the first parallel platform 311 is disposed at the rear side of the first lifting conveying mechanism 21, and each first vertical platform 312 is disposed between two adjacent first rollers 2112 at intervals, but not limited by the structure of the first processing fixing platform 31 disclosed in this embodiment.
The first positioning device 32 disclosed in this embodiment includes at least one first positioning backup 321 and at least one first positioning cylinder 322, as shown in fig. 2, each first positioning backup 321 is disposed on the first processing fixing platform 31 opposite to the plurality of hinge groove processing devices 33, each first positioning cylinder 322 is disposed on the opposite side of each first positioning backup 321 and forms a first clamping hand with the at least one first positioning backup 321, and the first clamping hand is used for fixing the door leaf 7 during processing. The number of the first positioning backers 321 further disclosed in this embodiment is three, and the two first positioning cylinders 322 are respectively disposed on the first vertical platform 312, and are respectively disposed on the side surface of the hinge groove processing device 33, but the number and the setting manner of the first positioning backers 321 and the first positioning cylinders 322 disclosed in this embodiment are not limited.
The hinge slot machining devices 33 are used for machining hinge slots on the door leaf 7, as shown in fig. 3, the hinge slot machining devices 33 disclosed in this embodiment are two, each hinge slot machining device 33 further includes a machining mechanism 331 and at least one pressing mechanism 332, the machining mechanism 331 is used for machining the door leaf 7, and the machining mechanism 331 further includes a hinge slot breaking cutter 3311, a hinge slot breaking motor 3312 for driving the hinge slot breaking cutter 3311 to machine, a hinge slot cutting cutter 3313, and a hinge slot cutting motor 3314 for driving the hinge slot cutting cutter 3313 to machine. The at least one pressing mechanism 332 is configured to press the door leaf 7, and each pressing mechanism 332 further disclosed in this embodiment further includes a pressing block 3321 and a following pressing cylinder 3322 configured to drive the pressing block 3321 to press, where the pressing block 3321 further disclosed in this embodiment is a roller structure, but is not limited to the structure of the pressing block 3321 disclosed in this embodiment.
The lock step and lock hole processing device 4 is shown in fig. 4, and is disposed on the second side 25 and corresponds to the second lifting conveying mechanism 22, that is, the lock step and lock hole processing device 4 disclosed in this embodiment is disposed on the front side of the second lifting conveying mechanism 22, and the lock step and lock hole processing device 4 and the hinge slot processing device 3 disclosed in this embodiment are disposed on two sides of the conveying device 2 respectively, so that during processing, the processing on two sides of the door leaf can be realized without turning the door leaf. The locking step and keyhole processing apparatus 4 includes a second processing fixing platform 41, a second positioning device 42, a locking step processing device 43 and a keyhole processing device 44, where the second processing fixing platform 41 is used for placing the door leaf 7, the second processing fixing platform 41 disclosed in this embodiment includes a second parallel platform 411 parallel to the conveying direction of the conveying device 2 and a plurality of second vertical platforms 412 perpendicular to the second parallel platform 411, the second parallel platform 411 is disposed at the rear side of the second lifting conveying mechanism 22, and each second vertical platform 412 is disposed between two adjacent second rollers 2212 at intervals, but not limited to the structure of the second processing fixing platform 41 disclosed in this embodiment.
The second positioning device 42 disclosed in this embodiment includes at least one second positioning backing 421 and at least one second positioning cylinder 422, as shown in fig. 4, each second positioning backing 421 is disposed on the second processing fixing platform 41 opposite to the lock step processing device 43 and the lock hole processing device 44, and each second positioning cylinder 422 is disposed on the opposite side of each second positioning backing 421 and forms a second clamping hand with the at least one second positioning backing 421, where the second clamping hand is used for fixing the door leaf 7 during processing. The number of the second positioning backers 421 further disclosed in this embodiment is two, and the number of the second positioning cylinders 422 is two, and the second positioning backers 421 and the second positioning cylinders 422 are respectively arranged on the sides of the lock step processing device 43 and/or the lock hole processing device 44, but the number and arrangement manner of the second positioning backers 421 and the second positioning cylinders 422 disclosed in this embodiment are not limited.
The step machining device 43 is used for machining a step on the door leaf 7, and referring to fig. 5, the step machining device 43 disclosed in this embodiment includes a step cutting tool 431 and a step cutting motor 432 for driving the step cutting tool 431 to machine. The keyhole processing apparatus 44 is used for processing a keyhole on the door leaf 7, as shown in fig. 6, the keyhole processing apparatus 44 disclosed in this embodiment includes a first keyhole cutting tool 441, a first keyhole cutting motor 442 for driving the first keyhole cutting tool 441 to process, a second keyhole cutting tool 443 for driving the second keyhole cutting tool 443 to process, and a second cutting motor 444 for driving the second keyhole cutting tool 443 to process a keyhole corresponding to the door handle, and the second keyhole cutting tool 443 is used for processing a keyhole corresponding to the door lock, but is not limited to the disclosure in this embodiment.
Referring to fig. 7, the lock groove processing apparatus 5 is disposed on the second side 25 and corresponds to the third elevating conveyor 23, and the lock groove processing apparatus 5 disclosed in the present embodiment is disposed on the front side of the third elevating conveyor 23. The embodiment discloses with keyway processing equipment 5 and hinge groove processing equipment 3 set up respectively in the both sides of conveyor 2, when processing, can realize the processing to the door leaf both sides without the upset door leaf, and with lock rank and lockhole processing equipment 4 and keyway processing equipment 5 separately set up in different lift conveying mechanism sides, the cutter produces when can avoiding processing and interfere. The locking groove processing device 5 includes a third processing fixed platform 51, a third positioning device 52 and a locking groove processing device 53, where the third processing fixed platform 51 is used for placing the door leaf 7, the third processing fixed platform 51 disclosed in this embodiment includes a third parallel platform 511 parallel to the conveying direction of the conveying device 2 and a plurality of third vertical platforms 512 perpendicular to the third parallel platform 511, the third parallel platform 511 is disposed at the rear side of the third lifting conveying mechanism 23, and each third vertical platform 512 is disposed between two adjacent third rollers 2312 at intervals, but is not limited by the structure of the third processing fixed platform 51 disclosed in this embodiment.
The third positioning device 52 disclosed in this embodiment includes at least one third positioning backup 521 and at least one third positioning cylinder 522, as shown in fig. 7, each third positioning backup 521 is disposed on the third processing fixing platform 51 opposite to the locking groove processing device 53, and each third positioning cylinder 522 is disposed on the opposite side of each third positioning backup 521 and forms a third clamping hand with the at least one third positioning backup 521, where the third clamping hand is used for fixing the door leaf 7 during processing. The number of the third positioning backers 521 further disclosed in this embodiment is two, and the number of the third positioning cylinders 522 is two, and the third positioning backers 521 and the third positioning cylinders 522 are respectively arranged on the side surfaces of the lock groove processing device 53, but the number and arrangement manner of the third positioning backers 521 and the third positioning cylinders 522 disclosed in this embodiment are not limited.
The keyway processing device 53 is for processing a keyway for the door leaf 7, and as shown in fig. 8, the keyway processing device 53 disclosed in this embodiment includes a keyway cutting tool 531 and a keyway cutting motor 532 for driving the machining of the keyway cutting tool 531.
In an embodiment of the disclosure, the first lifting conveying mechanism 21, the second lifting conveying mechanism 22 and the third lifting conveying mechanism 23 further include end lifting backers 6, and referring to fig. 2, 4 and 7, the end lifting backers 6 are respectively disposed at the ends of the first lifting conveying platform 211, the second lifting conveying platform 221 and the third lifting conveying platform 231, and the end lifting backers 6 disclosed in the embodiment are respectively disposed at the feeding ends of the first lifting conveying platform 211, the second lifting conveying platform 221 and the third lifting conveying platform 231, but are not limited by the disposed positions of the end lifting backers 6 disclosed in the embodiment. The end lifting/lowering backup 6 includes a fixed push block 61, a horizontal cylinder 62 for pushing the fixed push block 61 to move horizontally, and an end lifting cylinder 63 for driving the fixed push block 61 and the horizontal cylinder 62 to lift, and the end lifting/lowering backup 6 is used for positioning the door leaf 7 in the conveying direction (length direction), but the structure of the end lifting/lowering backup 6 disclosed in this embodiment is not limited.
In the embodiment disclosed in the present invention, please refer to the processing flow chart of fig. 10 and the schematic structural diagrams of fig. 1-9, the processing flow 8 of the door leaf 7 through the integrated processing device 1 of the present invention is:
step 801, feeding. Placing one side of the door leaf 7 on the first lifting conveying platform 211, wherein a specific placing mode can be placed by a mechanical arm or a manual mode, then rotating through a first roller 2112 to completely convey the door leaf 7 to the first lifting conveying platform 211, then controlling a first lifting cylinder 2121 to descend and driving the first lifting conveying platform 211 to descend, and placing the door leaf 7 on the first processing fixed platform 31;
step 802, hinge slot machining and positioning. The end lifting backup 6 arranged on the first lifting conveying mechanism 21 is lifted, the fixed pushing block 61 is pushed to move horizontally by the horizontal cylinder 62, the position of the door leaf 7 in the length direction of the first processing fixed platform 31 is adjusted and positioned, and then the first positioning cylinder 322 extends out and positions the door leaf 7 in the width direction of the first processing fixed platform 31 with the first positioning backup 321;
step 803, hinge slot machining. The follow-up pressing cylinder 3322 drives the pressing block 3321 to move downwards to press the door leaf 7, and the processing mechanism 331 processes hinge grooves on the door leaf 7;
step 804, primary feeding. After the door leaf 7 hinge groove processing is completed, the follow-up compression cylinder 3322 drives the compression block 3321 to move upwards, the first positioning cylinder 322 is retracted, the end part lifting backer 6 arranged on the first lifting conveying mechanism 21 is lowered, the first lifting cylinder 2121 drives the first lifting conveying platform 211 to be at the same horizontal plane position with the second lifting conveying platform 221, then the door leaf 7 is conveyed to the second lifting conveying platform 221 through rotation of the first roller 2112 and the second roller 2212, then the second lifting cylinder 2221 is controlled to be lowered and drive the second lifting conveying platform 221 to be lowered, the door leaf 7 is placed on the second lifting conveying platform 221, meanwhile, the door leaf 7 of another hinge groove to be processed is placed on the first lifting conveying platform 211, and the steps 801, the feeding, the step 802, the hinge groove processing positioning and the hinge groove processing are performed;
step 805, locking steps and locking hole processing and positioning. The end lifting backup 6 arranged on the second lifting conveying mechanism 22 is lifted, the fixed pushing block 61 is pushed by the horizontal cylinder 62 to horizontally move, the position of the door leaf 7 in the length direction of the second processing fixed platform 41 is adjusted and positioned, and then the second positioning cylinder 422 extends out and positions the door leaf 7 in the width direction of the second processing fixed platform 41 with the second positioning backup 421;
step 806, lock step and lock hole processing. The lock step cutting motor 432 drives the lock step cutting tool 431 to process the lock step of the door leaf 7, the first lock hole cutting motor 442 drives the first lock hole cutting tool 441 to process the lock hole corresponding to the door handle, and the second cutting motor 444 drives the second lock hole cutting tool 443 to process the lock hole corresponding to the door lock;
step 807, feeding again. After the door leaf 7 is locked and the lock hole is machined, the second positioning cylinder 422 is retracted, the end part lifting backer 6 on the second lifting conveying mechanism 22 is lowered, the second lifting cylinder 2221 drives the second lifting conveying platform 221 to be at the same horizontal plane position as the third lifting conveying platform 231, then the door leaf 7 is conveyed to the third lifting conveying platform 231 through the rotation of the second roller 2212 and the third roller 2312, then the third lifting cylinder 2321 is controlled to be lowered and the third lifting conveying platform 231 is driven to be lowered, the door leaf 7 is placed on the third lifting conveying platform 231, and meanwhile, the door leaf 7 after the hinge groove machining is finished is subjected to step 804, primary feeding, step 805, locking step and lock hole machining positioning and step 806;
step 808, locking groove processing and positioning. The end lifting backer 6 arranged on the third lifting conveying mechanism 23 is lifted, the fixed pushing block 61 is pushed by the horizontal cylinder 62 to horizontally move, the position of the door leaf 7 in the length direction of the third processing fixed platform 51 is adjusted and positioned, and then the third positioning cylinder 522 extends out and positions the door leaf 7 in the width direction of the third processing fixed platform 51 together with the third positioning backer 521;
step 809, machining a locking groove. The lock groove cutting motor 532 drives the lock groove cutting tool 531 to perform lock groove processing on the door leaf 7;
and 810, blanking. After the door leaf 7 is locked and grooved, the third positioning cylinder 522 is retracted, the end lifting backer 6 on the third lifting conveying mechanism 23 is lowered, the third lifting cylinder 2321 drives the third lifting conveying platform 231 to lift, then the door leaf 7 is conveyed down and the processed door leaf 7 is carried away manually or by a robot through rotation of the third roller 2312, meanwhile, the door leaf 7 after the locking step and the locking hole are processed is subjected to step 807, feeding is performed again, step 808, locking groove processing positioning and step 809 and locking groove processing are performed.
While the foregoing description illustrates and describes several preferred embodiments of the present invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as limited to other embodiments, and is capable of numerous other combinations, modifications and environments and is capable of changes or modifications within the scope of the inventive concept as described herein, either as a result of the foregoing teachings or as a result of the knowledge or technology in the relevant art. And that modifications and variations which do not depart from the spirit and scope of the invention are intended to be within the scope of the appended claims.

Claims (7)

1. An aggregate processing device for processing door leaves, characterized in that the aggregate processing device comprises:
a conveying device for conveying the door leaf, wherein the conveying device is provided with a first side and a second side which are opposite along the conveying direction;
the hinge groove machining equipment is arranged on the first side and further comprises a first machining fixed platform and a plurality of hinge groove machining devices, wherein the first machining fixed platform is used for placing the door leaf, and at least one hinge groove machining device is used for machining a hinge groove on the door leaf;
the lock step and lock hole machining equipment is arranged on the second side and comprises a second machining fixed platform, a lock step machining device and a lock hole machining device, wherein the second machining fixed platform is used for placing the door leaf, the lock step machining device is used for machining a lock step on the door leaf, and the lock hole machining device is used for machining a lock hole on the door leaf; and
the locking groove machining equipment is arranged on the second side and comprises a third machining fixed platform and a locking groove machining device, wherein the third machining fixed platform is used for placing the door leaf, and the locking groove machining device is used for machining a locking groove on the door leaf;
the conveying device further comprises a first lifting conveying mechanism, a second lifting conveying mechanism and a third lifting conveying mechanism, the second lifting conveying mechanism is connected with the first lifting conveying mechanism, the third lifting conveying mechanism is connected with the second lifting conveying mechanism, the first lifting conveying mechanism further comprises a first lifting conveying platform and at least one first lifting unit for driving the first lifting conveying platform to lift, the second lifting conveying mechanism further comprises a second lifting conveying platform and at least one second lifting unit for driving the second lifting conveying platform to lift, the third lifting conveying mechanism further comprises a third lifting conveying platform and at least one third lifting unit for driving the third lifting conveying platform to lift, wherein hinge groove processing equipment corresponds to the first lifting conveying mechanism, locking steps and locking hole processing equipment corresponds to the second lifting conveying mechanism, and locking groove processing equipment corresponds to the third lifting conveying mechanism;
the hinge groove processing equipment, the lock step and lock hole processing equipment and the lock groove processing equipment are provided with width positioning devices, the width positioning devices further comprise at least one first positioning backup and at least one positioning cylinder, each positioning backup is arranged on the first processing fixing platform on the opposite side of the hinge groove processing device, the lock step processing device and the lock hole processing device, and the lock groove processing device, each positioning cylinder is arranged on the opposite side of each positioning backup and forms a clamping hand with at least one positioning backup, and the clamping hand is used for fixing the door leaf during processing;
the hinge groove processing equipment, the lock step and the lock hole processing equipment and the lock groove processing equipment further respectively comprise end lifting backrests, the end lifting backrests are respectively arranged at the ends of the hinge groove processing equipment, the lock step and the lock hole processing equipment and the lock groove processing equipment, and each end lifting backrests comprises a fixed push block, a horizontal cylinder for pushing the fixed push block to horizontally move and an end lifting cylinder for driving the fixed push block to lift.
2. The collective processing machine of claim 1, wherein each of said first elevating units further comprises a first elevating cylinder and a first connecting plate, said first elevating cylinder being connected to said first elevating conveyor platform through said first connecting plate; and/or each second lifting unit further comprises a second lifting cylinder and a second connecting plate, wherein the second lifting cylinder is connected with the second lifting conveying platform through the second connecting plate; and/or each third lifting unit further comprises a third lifting cylinder and a third connecting plate, and the third lifting cylinders are connected with the third lifting conveying platform through the third connecting plates.
3. The collective processing apparatus according to claim 1, wherein each of said hinge groove processing devices further comprises a processing mechanism for processing said door leaves and at least one pressing mechanism for pressing said door leaves.
4. The collective processing apparatus of claim 3, wherein said processing means further comprises a hinge slot break cutter, a hinge slot break motor for driving said hinge slot break cutter to process, a hinge slot cutting cutter, and a hinge slot cutting motor for driving said hinge slot cutting cutter to process.
5. A collective processing machine according to claim 3, characterized in that each of said pressing mechanisms further comprises a pressing block and a follow-up pressing cylinder for driving said pressing block to press; and/or the compaction block is in a roller structure.
6. The collective processing apparatus according to claim 1, wherein said lock-step processing means includes a lock-step cutting tool and a lock-step cutting motor for driving said lock-step cutting tool to process; and/or the keyhole processing device comprises at least one keyhole cutting tool and a keyhole cutting motor for driving the keyhole cutting tool to process.
7. The collective processing apparatus according to claim 1, characterized in that said keyway processing means comprises a keyway cutting tool and a keyway cutting motor for driving the keyway cutting tool for processing.
CN201811042456.9A 2018-09-05 2018-09-05 Integrated processing equipment Active CN108818867B (en)

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CN113427590A (en) * 2021-02-23 2021-09-24 江苏国全自动化科技有限公司 Automatic machining assembly line and machining method for wooden door hardware holes
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