CN108807192A - 一种ic封装工艺 - Google Patents
一种ic封装工艺 Download PDFInfo
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Abstract
本公开揭示了一种IC封装工艺,包括:S1、利用胶将电极粘附在透光基片以构成IC封装载板;S2、对所述IC封装载板进行IC封装形成封装体;S3、降低所述胶的粘性,以使得所述透光基片与所述封装体分离;S4、对封装体进行表面处理、电测、分割或包装,完成IC封装制程。本公开优化了封装工艺,产品封装后,透光基片与封装后的集成电路易于剥离,有利于节约成本和绿色生产。
Description
技术领域
本公开属于电子技术领域,特别涉及一种IC封装工艺。
背景技术
方形扁平无引脚封装(Quad Flat No-lead Package,QFN)技术是一种重要的集成电路封装工艺,具有表面贴装式封装,焊盘尺寸小、体积小、占有PCB区域小、元件厚度薄、非常低的阻抗、自感,可满足高速或者微波的应用等优点。由于底部中央的大面积裸露焊盘被焊接到PCB的散热焊盘上,使得QFN具有极佳的电和热性能。但缺点在于QFN中部向四周连续布线,线宽受限于铜厚、且难以设计孤岛电极,增加I/0数会带来的生产成本和可靠性问题,限制了芯片和PCB板的设计自由度。相比较而言球栅阵列芯片封装技术(Ball Grid Array.BGA)可增加I/O数和间距,在设计上较QFN更为灵活,但工艺检修困难,对PCB板工艺要求更高,不适用于可靠性要求高的器件的封装及产业效率的提高。
受蚀刻能力的限制, LED EMC支架与倒装基板的生产精度和密度都会有所限制。而 LED 被要求高度集成,低的光成本及高可靠性,EMC支架及倒装CSP基板的加工能力受到较大的挑战。
发明内容
针对现有技术的不足,本公开提出了一种IC封装工艺,所述工艺包括以下步骤:
S1、利用胶将电极粘附在透光基片上以构成IC封装载板;
S2、对所述IC封装载板进行IC封装形成封装体;
S3、降低所述胶的粘性,以使得所述透光基片与所述封装体分离;
S4、对封装体进行表面处理、电测、分割或包装,完成IC封装制程。
本公开具有以下有益效果:
1、可以使载板与IC封装体较容易地分离,同时不会由于使用传统技术中的蚀刻工艺而造成金属的损失。从整体上降低蚀刻的药剂成本、贵金属损失成本以及对于蚀刻废弃物处理的成本。
2、本公开优化了封装工艺,产品封装后,透光基片与封装后的集成电路易于剥离,有利于节约成本和绿色生产,不需在封装厂和基板厂两者间反复的工件流转,从而缩短加工周期,工序间的控制更加顺畅。
3、产品可在封装后再剥离,固晶不需特殊治具,极大提高了工作效率和良品率。
附图说明
图1 为本公开的一个实施例中IC分切后的封装载板截面图;
图2为本公开的一个实施例中蚀刻后的封装载板截面图;
图3为本公开的一个实施例中打线封装后的封装载板截面图;
图4 为本公开的一个实施例中紫外光照射示意图;
图5为本公开的另一个实施例中IC分切后的封装载板截面图;
图6 为本公开的另一个实施例中蚀刻后的封装载板截面图;
图7 为本公开的另一个实施例中打线封装后的封装载板截面图;
图8为本公开的另一个实施例中紫外光照射示意图;
图9为本公开的另一个实施例中光电封装的示意图;
其中:1-芯片,2-封装树脂,3-键合线,4-IC底座,5-I型电极,5’-T型电极,6-光敏胶,7-透光基片,8-防止光照射保护层。
具体实施方式
下面结合附图和具体的实施例对本公开进行具体的说明:
在一个实施例中,本公开提出了一种IC封装工艺,所述工艺包括以下步骤:
S1、利用胶将电极粘附在透光基片以构成IC封装载板;
S2、对所述IC封装载板进行IC封装形成封装体;
S3、降低所述胶的粘性,以使得所述透光基片与所述封装体分离;
S4、对封装体进行表面处理、电测、分割或包装,完成IC封装制程。
通过上述过程,可以使载板与IC封装体分离,同时不会由于使用传统技术中的蚀刻工艺而造成金属的损失。整体上,降低了蚀刻的药剂成本、贵金属损失成本以及对于蚀刻废弃物处理的成本。能够理解,透光基片用以构成IC封装载板时,需要满足封装载板所要求的支撑强度和尺寸稳定性。
在另一个实施例中,所述透光基片具备透光能力并能够耐受封装过程中的温度。能够理解,所述透光能力可以用于降低所述胶的粘性;至于耐受封装过程中的温度,则是不言自明的。
在另一个实施例中,所述胶包括如下任一或者其混合:双面胶、光敏胶。就该实施例而言,其对胶的选型作出了较佳的示例。
在另一个实施例中,所述电极包括通过图形转移、或电镀、或蚀刻所形成的电极。能够理解,本实施例意在示例所述电极的形成方式。
在另一个实施例中,所述电极包括I型或T型结构的电极。下文将会示例这两种结构的电极。此实施例用于对电极结构进行选型。
在另一个实施例中,步骤S3中降低所述胶的粘性,包括通过加热的方式或者通过光照的方式以降低粘性。显然,本实施例提供了一种便捷的分离基片的方式。
在另一个实施例中,所述胶为紫外光照后容易剥离的光敏胶。如此,可以利用紫外光照射来分离基片。
在另一个实施例中,所述电极包括铜箔,且铜箔的一面或者两面镀有金、钯、银、锡、镍中任一或任意组合。就该实施例而言,其限定了电极的一种具体实施方式。
在另一个实施例中,步骤S2中所述的IC封装为能够把一种或一种以上的IC实现并联或串联的电连接封装结构。能够理解,本实施例能够用于不同的电连接封装结构。
在另一个实施例中,步骤S2中所述IC封装的IC包括两个或两个以上电极的发光芯片或集成电路芯片。
在另一个实施例中,参照图1至图4:
如图1所示,其展示了本实施例中的IC封装(SIM卡)工作状态示意图,所述工艺包括(见图2至图4):
S1、在铜箔两面印刷感光油墨(线路油),烘烤后曝光,显影,再次烘烤,镀镍。铜箔一面整面镀金,一面用掩膜版镀金,刻蚀镍金,退膜。将铜箔电极用双面胶(或光敏胶)和耐高温透光基片压合在一起,并采取措施防止光敏胶曝光。然后再次刻蚀得到IC封装载板(如图2所示)。
S2、产品交付IC厂商封装IC形成封装体(如图3所示)。
S3、用光(或紫外光)对透光基片照射,然后将透光基片以及双面胶(或光敏胶)和封装好的IC剥离(如图4所示)。
S4、进行IC分切,经过包装后完成IC封装制作(如图1所示)。
通过上述过程,可以使载板与IC封装体分离,同时不会由于使用传统技术中的蚀刻工艺而造成金属的损失。从整体上降低蚀刻的药剂成本、贵金属损失成本以及对于蚀刻废弃物处理的成本。
在另一个实施例中:
如图5所示,其展示了本实施例中的IC封装(灯丝)工作状态示意图,所述工艺包括(见图6至图8):
S1、在铜箔一面印刷感光油墨(线路油),烘烤后曝光,显影,再次烘烤,镀镍;镀金、银等,刻蚀镍金,退膜。将铜箔电极用双面胶(或光敏胶)和耐高温透光基片压合在一起,并采取措施防止光敏胶曝光。再次刻蚀得到IC封装载板(如图6所示)。
S2、产品交付IC厂商封装IC形成封装体(如图7所示)。
S3、用光(或紫外光)对透光基片照射,然后将透光基片以及双面胶(或光敏胶)和封装好的IC剥离(如图8所示)。
S4、进行IC分切,经过包装后完成IC封装制作(如图5所示)。
通过上述过程,可以使载板与IC封装体分离,同时不会由于使用传统技术中的蚀刻工艺而造成金属的损失。从整体上降低蚀刻的药剂成本、贵金属损失成本以及对于蚀刻废弃物处理的成本。本实施例为T型电极与前一个实施例I型电极有所区别。
在另一个实施例中,如图9所示,当用于光电封装时,当所述工艺用于光电封装时,外接电极和近临的芯片电极的引线按曲线设计。例如曲线采用图9所示的回型引线方式,这是为了有利于热传递的阻隔。
本公开能够使得IC封装后的载板与IC封装体分离,优化了封装工艺,有利于节约成本和绿色生产。本公开可应用在IC行业、LED行业,包括:EMC支架、CSP基板、灯丝灯及软灯条板的制造和封装。
以上所述仅为本公开的优选实施例,并不用于限制本公开,对于本领域的技术人员来说,本公开可以有各种更改和变化。凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。
Claims (10)
1.一种IC封装工艺,其特征在于,所述工艺包括以下步骤:
S1、利用胶将电极粘附在透光基片以构成IC封装载板;
S2、对所述IC封装载板进行IC封装形成封装体;
S3、降低所述胶的粘性,以使得所述透光基片与所述封装体分离;
S4、对封装体进行表面处理、电测、分割或包装,完成IC封装制程。
2.根据权利要求1所述的工艺,其特征在于,优选的,所述透光基片具备透光能力并能够耐受封装过程中的温度。
3.根据权利要求1所述的工艺,其特征在于:所述胶包括如下任一或者其混合:双面胶、光敏胶。
4.根据权利要求1所述的工艺,其特征在于:所述电极包括通过图形转移、或电镀、或蚀刻所形成的电极。
5.根据权利要求1所述的工艺,其特征在于:所述电极包括I型或T型结构的电极。
6.根据权利要求1所述的工艺,其特征在于:步骤S3中降低所述胶的粘性,包括通过加热的方式或者通过光照的方式以降低粘性。
7.根据权利要求1所述的工艺,其特征在于:所述胶为紫外光照后容易剥离的光敏胶。
8.根据权利要求1所述的工艺,其特征在于:所述电极包括铜箔,且铜箔的一面或者两面镀有金、钯、银、锡、镍中任一或任意组合。
9.根据权利要求1所述的工艺,其特征在于:
步骤S2中所述的IC封装为能够把一种或一种以上的IC实现并联或串联的电连接封装结构;步骤S2中所述IC封装的IC包括两种或两种以上电极的发光芯片或集成电路芯片。
10.根据权利要求1所述的工艺,其特征在于:当所述工艺用于光电封装时,外接电极和近临的芯片电极的引线按曲线设计。
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