Seismic wave advanced prediction loading device and method for double shield rock rippers
Technical field
The present invention relates to a kind of seismic wave advanced prediction loading devices and method for double shield rock rippers.
Background technique
In recent years, with the rapid development of infrastructure construction in china, water conservancy and hydropower, traffic engineering, subway engineering, municipal administration
The fields such as engineering need excavate a large amount of subterranean tunnel (hole) engineering.TBM (rock tunnel(ling) machine) construction method is dug by feat of itself
Traditional drilling and blasting method is gradually replaced to become priority in China tunnel (hole) construction into the advantages that high-efficient, construction safety is high-quality
Highest construction method.Wherein, double-shielded TBM, during constructing tunnel (excavate, slag tap, lining cutting grouting etc. operations) realize
Cavitation efficiently uses tunnel space, and can be well solved massif tomography and wait the construction under Complicated Geologic Conditions to ask more
Topic.
But in face of the increasingly complex strata condition in west area (large-scale fault belt, fracture extension zone, flabbily
Layer, solution cavity, underground river) when, double-shielded TBM is easy to happen serious card machine, damages, scraps the even major accidents such as casualties.
Therefore, front geological condition is verified using forward probe method in double-shielded TBM environment in advance, and adjusts arrangement and method for construction in time
To evade dangerous situation, ensure that construction safety is particularly important.
TBM advanced prediction instrument and method have obtained preferable development in recent years, wherein seismic wave forward probe method with
Its farther away detection range and preferable interface recognition effect, have obtained more being widely applied.However, current TBM seismic wave
Advanced prediction instrument and method are designed for Open TBM mostly, and the use under double-shielded TBM environment exists certain tired
Difficulty embodies are as follows:
It has the following problems:
(1) dynamite source is larger to personnel and equipment risk, more demanding to dose control when impulsing, and transports to explosive
It is required with the safety guarantee during storage high;It is low to hammer focus the degree of automation, source level and a shake position cannot be accurate
Control, required space is big and influences site operation.Therefore, need propose it is a kind of applied to it is double-shielded TBM, safe and efficient, can
The high focus that impulses of recycling, mechanization degree.
(2) directly section of jurisdiction impulse and can generate damage to it, influence lining cutting effect, and may between section of jurisdiction and palisades
It does not fit closely, preferable detection data can not be obtained;And cutterhead is the critical component of double-shielded TBM equipment, structure
Complexity, its workability may be will affect by directly impulsing on cutterhead, reduced driving speed and efficiency, in turn resulted in economic damage
It loses.It would therefore be highly desirable to propose the rational position that a shock excitation device for being applied to double-shielded TBM is carried.
(3) wave detector arrangement is inflexible.The installation of wave detector needs to carry out the connection of transmission line and wave detector.Mesh
Preceding practices well be manually with drill bit on wall aperture lay wave detector, this method inefficiency, be easy influence TBM construct work
Phase.
Simultaneously as the construction of double-shielded TBM is increasingly complex compared to Open TBM and single shield TBM, including inside can
With space exploration is narrower, detection device is difficult to the disadvantages of directly contacting tunnel wall under the influence of lining segment, earthquake is given
Wave method advanced prediction brings very big difficulty.
1. being influenced by section of jurisdiction, existing method can not directly impulse to tunnel surrounding rock body, influence detection quality.Explosive
Focus is there are security risk and is easily damaged section of jurisdiction;Hammering focus can only be impulsed by tapping section of jurisdiction, and energy is weaker, and manages
Leakiness is contacted between piece and rock mass, there are stronger reflecting interface, seriously affect the quality that impulses, lead to not obtain preferable
Detection data.
2. lacking suitable for the wave detector automatic installation apparatus and method under the environment of section of jurisdiction.Common method is manually to exist at present
Wave detector, this method inefficiency are laid in aperture in lining cutting, and are easy to damage section of jurisdiction.
Therefore, during carrying out focus and detector position and selecting, it should consider the efficiency that impulses of focus, feasible swash
The automation for shaking position and wave detector is placed, and is taken into account again and is made full use of double-shielded TBM inner space and do not influence development machine
The factors such as tunneling construction.In a word, it would be highly desirable to propose a kind of for the advanced prediction instrument loading device carried in double-shielded TBM.
Summary of the invention
The present invention to solve the above-mentioned problems, proposes a kind of seismic wave advanced prediction for double shield rock rippers
Loading device and method, the present invention can preferably be suitable for double-shielded TBM construction tunnel, in the premise for guaranteeing Effect on Detecting
Under, the flexible automatic arrangement of observation system is realized, meanwhile, the present invention can guarantee to impulse the accuracy and reasonability of position.
To achieve the goals above, the present invention adopts the following technical scheme:
The first object of the present invention is to provide a kind of seismic wave advanced prediction carrying dress for double shield rock rippers
It sets, including the automatic hydraulic vibration exciter being equipped on before development machine on shield, and the mobile inspection being set on equipment bridge platform
Wave device installation aiding device, in which:
The automatic hydraulic vibration exciter includes control module, hydraulic circuit and the execution module that impulses, and the hydraulic circuit is
The execution module that impulses provides driving force, and the execution module that impulses is set in the storage storehouse of development machine anterior shield, controls the liquid
The on-off on pressure oil road, and anterior shield preformed hole is applied using the power that provides when its connection and is struck;
The movable type wave detector installation aiding device, including several wave detectors, sliding rail and mechanical arm, the sliding rail, which is equipped on, to be set
On standby bridge platform, described mechanical arm one end is slidably connected with sliding rail, and telescopic rod is arranged in the other end, and telescopic rod rod end is provided with detection
Device, the telescopic rod are used to wave detector being sent into injected hole;
The control module receives the information of wave detector acquisition, and sends to the execution module that impulses, mechanical arm and wave detector
Seismic wave advanced prediction is realized in drive control order.
Further, the automatic hydraulic vibration exciter further includes overflow module, and it is flat that the overflow module is mounted on equipment bridge
On platform, guarantee in the excessive situation of pressure can quick relief, and the hydraulic oil temperature in flooding process is reduced, on rock tunnel(ling) machine
Hydraulic power unit is connect with overflow module, provides power cycle.
Further, the execution module that impulses includes controller, accumulator and pressure sensor and the actuator that impulses,
The actuator that impulses includes impulse hydraulic control circuit, impact tup and impact oil cylinder, and impulse hydraulic control circuit and hydraulic
Oil circuit is connected by pipeline;The accumulator and pressure sensor, which are integrated in, to impulse on actuator, and accumulator is mended to impact oil cylinder
Oil, pressure sensor detection impact oil cylinder working-pressure value provide the commutation signal of controller according to it, and driving impact oil cylinder drive is hit
Beat the round-trip of tup.
Further, it is provided with elastic cushion at the anterior shield preformed hole, to reduce when the actuator that impulses works to shield
Collision.
It further, further include angling cylinder, the angling cylinder is able to drive impact oil cylinder and rotates within a certain angle,
So that the axis face anterior shield preformed hole of impact oil cylinder.
Further, the high pressure oil in the hydraulic circuit in pressure oil and accumulator enters the big intracavitary of impact oil cylinder,
Oil cylinder is pushed to hit forward, the return of oil cylinder is impacted in the pressure signal that controller is measured according to pressure sensor, driving, and generation is set
One earthquake wave under constant-pressure.
Further, the control module control focus hitting dynamics and frequency.
Further, the flexible rod end is additionally provided with Bluetooth transmission device, and the Bluetooth transmission device is for connecing wave detector
The signal received is transferred to control module, and the order for receiving control module.
Further, the sliding rail at least one is provided at least two pedestals, fixes on the pedestal organic
Tool arm, the mechanical arm include support rod and telescopic rod, the adjustable angle of the support rod, are provided with telescopic rod on support rod,
Using the angle adjustment of support rod and the length adjustment of telescopic rod, the wave detector is pushed into injected hole.
The second object of the present invention is to provide a kind of working method based on above-mentioned seismic wave advanced prediction loading device, packet
Include following steps:
It controls mechanical arm and is moved to setting position along sliding rail;
It controls mechanical arm and carries out pose adjustment, wave detector is pushed into injected hole;
It controls the execution module that impulses to strike and reset forward, the one earthquake wave completed under setting pressure generates;
Wave detector receives the seismic wave of vibration exciter excitation, and transfers data to control module and stored;
After current detection, control module controls mechanical arm retraction, withdraws wave detector, and be moved to next time along sliding rail
Detecting location steps be repeated alternatively until that the detection of all detection positions is completed.
Further, after the completion of the detection of all detection positions, system unloaded is carried out using overflow module and terminates work
Make state.
Compared with prior art, the invention has the benefit that
(1) loading device of a kind of advanced prediction instrument for double shield rock rippers proposed by the present invention, the dress
Double-shielded TBM construction tunnel can be preferably suitable for by, which setting, realizes the spirit of observation system under the premise of guaranteeing Effect on Detecting
Automatic arrangement living.For the device by the achievable most of work progress of control module, mechanization degree is higher.
(2) the invention proposes a kind of loading positions of vibration exciter, and vibration exciter can be equipped on to the anterior shield of double-shielded TBM
On, the destruction to impulse to pipe-plate lining effect at section of jurisdiction is avoided, avoids and is equipped at cutterhead to cutterhead internal structure
Damage, improve the safety of the reliability and seismic source apparatus of detection data to equipment.
(3) the invention proposes a kind of automation mounting devices of wave detector, devise one kind in shield tail equipment bridge zone domain
Pedestal arranges the scheme of wave detector along sliding rail movable type, so that observation system arrangement is more flexible efficiently;And telescopic device is set,
Preferably solve the automation issues of wave detector installation.
(4) the invention proposes a kind of hydraulic shock excitation devices of small size carried suitable for anterior shield, can be automatically performed selected
The movement that quickly impulses to impulse a little, improves impulse efficiency and effectively save cost, solves the occupied space of traditional mode that impulses
Greatly, the problems such as safety is low, the degree of automation is low.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present application, and the application's shows
Meaning property embodiment and its explanation are not constituted an undue limitation on the present application for explaining the application.
Fig. 1 (a) and Fig. 1 (b) is observation system integral position side view and cross-sectional view of the invention.
Fig. 2 is that the hydraulic focus that impulses of the invention carries and working method explanatory diagram.
Fig. 3 is mechanical arm and sled position schematic diagram of the invention.
Fig. 4 is wave detector arrangement apparatus explanatory diagram of the invention.
Wherein, 1 the hydraulic focus loading position that impulses is indicated in dotted line frame, 2 indicate wave detector supporting machinery arms in dotted line frame
With pedestal riding position.3, TBM main shafts;4, concrete pipe sheet;5, injected hole;6, TBM drivings;7, anterior shield preformed hole;8, rubber
Washer;9, spherical shape hammering head;10, impact oil cylinder;11, angling cylinder;12, steering module;13, accumulator;14, pipeline is fixed
Block;15, anterior shield storage storehouse;16, control module;17, mechanical arm;18, sliding rail;19, glide base;20, support rod;21, support
Bar fixed block;22, hydraulic telescopic rod;23, Bluetooth transmission device;24, wave detector fixed plate;25, equipment bridge;26, wave detector;27,
Overflow module;28, working connection pipeline (hydraulic power unit of connection TBM);29, controller.
Specific embodiment:
The invention will be further described with embodiment with reference to the accompanying drawing.
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another
It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
In the present invention, term for example "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", " side ",
The orientation or positional relationship of the instructions such as "bottom" is to be based on the orientation or positional relationship shown in the drawings, only to facilitate describing this hair
Bright each component or component structure relationship and the relative of determination, not refer in particular to either component or element in the present invention, cannot understand
For limitation of the present invention.
In the present invention, term such as " affixed ", " connected ", " connection " be shall be understood in a broad sense, and indicate may be a fixed connection,
It is also possible to be integrally connected or is detachably connected;It can be directly connected, it can also be indirectly connected through an intermediary.For
The related scientific research of this field or technical staff can determine the concrete meaning of above-mentioned term in the present invention as the case may be,
It is not considered as limiting the invention.
As described in the background art, due to the special character of double-shielded TBM, the prior art not can guarantee exciting and
The quality of detection.
The present invention is laid in method, apparatus bridge after shield tail by being arranged the installation site of vibration exciter at anterior shield, by wave detector
Region carries out.Double-shielded TBM has section of jurisdiction installation section, therefore solves double shields and connect entirely with the wave detector in the case of section of jurisdiction
Touching, automation Layout Problem.
As shown in Fig. 1 (b), anterior shield cross-sectional view, observation system includes dotted line frame (hydraulic focus loading position 1) He Rutu
Shown in 1 (a), dotted line frame (equipment bridge position of platform 2).Anterior shield preformed hole 7 is the focus tup hit position that impulses.At injected hole 5
It is wave detector placement location.
The automatic hydraulic vibration exciter before being equipped on development machine on shield is specifically included, and is set on equipment bridge platform
Mobile wave detector installation aiding device, in which:
Automatic hydraulic vibration exciter includes control module 16, hydraulic circuit and the execution module that impulses, and hydraulic circuit is to impulse to hold
Row module provides driving force, and the execution module that impulses is set in the storage storehouse 15 of development machine anterior shield, controls the on-off of hydraulic circuit,
And the power provided when using its connection applies impact to anterior shield preformed hole 7;
Mobile wave detector installation aiding device, including several wave detectors 26, sliding rail 18 and mechanical arm 17, sliding rail 18, which is equipped on, to be set
On standby bridge platform, 17 one end of mechanical arm is slidably connected with sliding rail 18, and other end setting telescopic rod (is stretched in the present embodiment to be hydraulic
Contracting bar 22 can use the telescopic rod of other forms certainly in other embodiments, such as electronic), 22 rod end of hydraulic telescopic rod
Be provided with wave detector 26, wave detector 26 is sent into injected hole 5 by hydraulic telescopic rod 22;
Control module 16 receives the information that wave detector 26 acquires, and to the execution module that impulses, mechanical arm 17 and wave detector 26
Drive control order is sent, realizes seismic wave advanced prediction.
As shown in Fig. 2, the execution module that impulses includes controller 29, accumulator 13 and pressure sensor and the execution that impulses
Device, it is described impulse actuator include impulse hydraulic control circuit, impact tup and impact oil cylinder 10, impulse hydraulic control circuit and
Hydraulic circuit is connected by pipeline;Accumulator 13 and pressure sensor, which are integrated in, to impulse on actuator, accumulator to impact oil cylinder
10 repairings, pressure sensor detection impact oil cylinder working-pressure value provide the commutation signal of controller 29, driving impact oil cylinder according to it
Return.
In the present embodiment, the preferably spherical hammering head 9 of tup is struck, places rubber pad in advance at anterior shield preformed hole 7
Circle 8 increases data reliability to reduce spherical hammering head 9 at work to the collision of shield.Pipeline fixed block 14 is set to master
On the pipeline of oil circuit, for reducing abrasion of the pipeline across anterior shield storage storehouse when.Anterior shield storage storehouse 15 is for integrating shock excitation device
Each module.
Based on the working method of TBM system, when needing to carry out epicenter excitation, according to the signal that control module 16 issues, control
Device 29 processed is opened, and for working connection to angling cylinder 11 and impact 10 fuel feeding of oil cylinder, angling cylinder 11 can drive impact oil cylinders 10 to exist
Rotation in certain angle.
Hydraulic shock excitation device control angling cylinder 11 rotation fine tuning, so that impact 10 axis face anterior shield preformed hole 7 of oil cylinder.
Then the high pressure oil in working connection 28 in pressure oil and accumulator 13 enters the impact big chamber of oil cylinder 10, and oil cylinder is pushed to hit forward,
The pressure signal that controller is measured according to pressure sensor, the quick return of driving impact oil cylinder, completes one under setting pressure
Secondary earthquake wave generates, and repeats above-mentioned movement until completing all tests.
In the present embodiment, system unloaded and power cut-off state are carried out using overflow module 27.Overflow module 27 is mounted on
On equipment bridge platform, guarantee in the excessive situation of pressure can quick relief, and reduce the hydraulic oil temperature in flooding process, tunnel digging
It is connect into the hydraulic power unit on machine with overflow module, power cycle is provided.
Fig. 3 show mechanical arm and sled position schematic diagram of the invention.In the present embodiment, 26 arrangement apparatus of wave detector
Divide two rows of upper and lower parts for being staggeredly placed in equipment bridge (can fill according to specifically need to arrange greater number of wave detector arrangement
It sets).Control module 16 can realize the change of focus hitting dynamics, frequency by manual operation;Pedestal 19 can be realized by operation
Movement and mechanical arm 17 tuning;It can be used for receiving and storing the detector data that Bluetooth transmission device 23 is passed back.Overflow module
27 are connect by pipeline with TBM hydraulic power unit, and equipment bridge top is set to.Sliding rail 18 is on equipment bridge top and the bottom, the right and left, edge
Tunnel is axial to arrange four altogether, is supplied to 19 moving track of pedestal.
Certainly, in other embodiments, the quantity and installation site of sliding rail 18 can be according to specific tunnel situation and picks
It is adjusted into the case where machine.
As shown in figure 4, pedestal 19 is connect with control module 16.Support rod 20 is for changing mechanical arm direction, hydraulically extensible
Bar 22 enters injected hole 5 for pushing rod end wave detector.The signal that Bluetooth transmission device 23 is used to receive in wave detector 26 transmits
To control module 16.Mechanical arm includes support rod 20 and telescopic rod, the adjustable angle of support rod 20, is provided with and stretches on support rod 20
Contracting bar, using the angle adjustment of support rod 20 and the length adjustment of telescopic rod, wave detector 26 is pushed into injected hole.Detection
Device fixed plate 24 is used to wave detector being fixed on 22 rod end of hydraulic telescopic rod.
To sum up, in primary complete detection process, the sequence of each section coordinative role of the present invention are as follows:
The first step, according to the first activation bit of control module 16, the first driving mechanism band moving base 19 is moved along sliding rail 18
Move position to be detected.
Second step, it is hydraulic in the second driving mechanisms control mechanical arm 17 according to the second activation bit of control module 16
Telescopic rod 22 extends and is directed at injected hole 5.The angle of support rod 20 can be finely tuned by adjusting third driving mechanism in the process
Degree, so that 22 axis of telescopic rod is directed at injected hole 5.
Third step, according to the first control signal of control module 16, the controller 29 of hydraulic shock excitation device is opened, working connection
Fuel feeding.Hydraulic shock excitation device controller control angling cylinder 11 rotation fine tuning, so that impact 10 axis face anterior shield of oil cylinder is reserved
Hole 7.Then the high pressure oil in working connection 28 in pressure oil and accumulator 13 enters the impact big chamber of oil cylinder 10, and oil cylinder is pushed to beat forward
It hits, the pressure signal that controller is measured according to pressure sensor, the quick return of driving impact oil cylinder is completed under setting pressure
One earthquake wave generates.
4th step, the wave detector for being embedded in injected hole 5 detect seismic wave, receive data and are transferred to indigo plant by data line
Tooth transmitter 23 is transmitted further to control module storage seismic data.
5th step, after current detection, according to the third activation bit of control module 16, the second driving mechanisms control liquid
Telescopic rod 22 is pressed to retract;According to the 4th activation bit of control module, the first driving mechanism band moving base 19 slides into next spy
Location is set.
6th step, after the completion of all detections, according to the 5th activation bit of control module 16, the first driving mechanism is by institute
There is pedestal to slide into 18 one end of sliding rail, so that next time is detected.
Described first, third driving mechanism can be realized with motor driven, and is connected with control module.Pedestal is controlled respectively
The adjustment of 19 17 pose of operation and mechanical arm on sliding rail 18, is existing module, details are not described herein.
Second driving mechanism can use reversal valve connection TBM hydraulic power unit and hydraulic stem both ends, and be connected with control module with
Electrical system control hydraulic stem is flexible.
To sum up, the present invention can be automatically performed the selected movement that quickly impulses to impulse a little by the loading device, and raising impulses
Efficiency and effectively save cost;By using the device, most of detection process, the degree of automation can be completed using controller
It is higher;The quick arrangement for realizing observation system improves detection efficiency under the premise of not influencing construction.
The foregoing is merely preferred embodiment of the present application, are not intended to limit this application, for the skill of this field
For art personnel, various changes and changes are possible in this application.Within the spirit and principles of this application, made any to repair
Change, equivalent replacement, improvement etc., should be included within the scope of protection of this application.
Above-mentioned, although the foregoing specific embodiments of the present invention is described with reference to the accompanying drawings, not protects model to the present invention
The limitation enclosed, those skilled in the art should understand that, based on the technical solutions of the present invention, those skilled in the art are not
Need to make the creative labor the various modifications or changes that can be made still within protection scope of the present invention.