CN108793822A - A kind of artificial quartz plate and preparation method thereof - Google Patents

A kind of artificial quartz plate and preparation method thereof Download PDF

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Publication number
CN108793822A
CN108793822A CN201810740311.XA CN201810740311A CN108793822A CN 108793822 A CN108793822 A CN 108793822A CN 201810740311 A CN201810740311 A CN 201810740311A CN 108793822 A CN108793822 A CN 108793822A
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weight
parts
quartz plate
artificial quartz
resin
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CN201810740311.XA
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邓佩雯
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Heyuan Knowledge Management Mdt Infotech Ltd
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Heyuan Knowledge Management Mdt Infotech Ltd
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Priority to CN201810740311.XA priority Critical patent/CN108793822A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/12Condensation polymers of aldehydes or ketones
    • C04B26/122Phenol-formaldehyde condensation polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/24Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
    • B29C67/242Moulding mineral aggregates bonded with resin, e.g. resin concrete
    • B29C67/243Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/04Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/045Polyalkenes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/04Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/06Acrylates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/14Polyepoxides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/16Polyurethanes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The invention belongs to quartz material processing technique fields, more particularly to a kind of artificial quartz plate and preparation method thereof.Stain resistant agents are added on the basis of common synthetic quartz raw material in the present invention, by compression moulding, solidification, fixed thick and polishing treatment, the excellent artificial quartz plate of resistance to soiling is prepared, stain resistant agents of the present invention are pressed together with other raw materials, without subsequently smearing, preparation process is simple, is easy to industrialize.The artificial quartz plate hardness and toughness that the present invention is prepared are relatively high, and surface anti-pollution characteristic is preferable.

Description

A kind of artificial quartz plate and preparation method thereof
Technical field
The invention belongs to quartzy processing technique fields, and in particular to a kind of artificial quartz plate and preparation method thereof.
Background technology
Currently, the stone material in stone material market is roughly divided into, lithotome and artificial stone's two major classes.Lithotome has granite (various in style), marble etc., artificial stone have hilllock stone, quartz (also known as brilliant hilllock stone), microlite etc..Quartz is to use day A kind of new polymeric materials that so quartz (particle and fine powder), resin and pigment are mixed and processed.Quartz designs and varieties are more, Good decorating effect, hardness are high, wearability is good, pollution resistance is strong, anticorrosive, environmentally friendly, radiationless, high temperature resistant is indeformable, intensity is high, tough Good, the easy connection of property.Compared to lithotome, quartz has the unique advantages such as nontoxic and pollution-free, rich in color;Compared to artificial Hilllock stone, quartz have the advantages such as toughness height, high temperature resistant.Because have the advantages that lithotome and artificial hilllock stone it is incomparable and Speciality, quartz has become the new lover in stone material market, widely used by construction market.Artificial quartz stone plate and artificial marble Plank is compared, and has the characteristics that curvature is high, compressive strength is high, Mohs' hardness is high, water absorption rate is low, gradually by domestic and international vast use Family is liked, and cabinet, bathroom, office and the ground of megastore, wall decoration and household industry are widely applied to.
But the shrinkage of existing Engineered stone products is higher, and ageing resistance and ultra-violet radiation resisting function are poor, production Product under the strong light of long term outdoor using be easy to happen aging, colour changed into yellow, embrittlement, physical property and chemical property decline etc. asks Topic so existing Engineered stone products can only be used as interior architecture ornament materials, and can not be used as outdoor architecture ornament materials to make With seriously constraining the popularization and application of Engineered stone products.
Invention content
The object of the present invention is to provide a kind of artificial quartz plate and preparation method thereof, the present invention is in common synthetic quartz Stain resistant agents are added on the basis of raw material, by compression moulding, solidification, fixed thick and polishing treatment, it is excellent that resistance to soiling is prepared Artificial quartz plate, stain resistant agents of the present invention are pressed together with other raw materials, are smeared without follow-up, preparation process letter It is single.
The technical scheme is that:
A kind of artificial quartz plate, component include quartz sand, silica flour, glass particle, resin, curing agent, coupling agent, Colorant and stain resistant agents.
Preferably, above-mentioned people each group in quartzy plank is grouped into:Quartz sand 30-35 parts by weight, silica flour 25-30 weights Measure part, glass particle 10-15 parts by weight, resin 10-15 parts by weight, curing agent 4-8 parts by weight, coupling agent 3-6 parts by weight, colorant 1.5-3.5 parts by weight, stain resistant agents 2.5-5.5 parts by weight.
Preferably, above-mentioned resin is epoxy resin, phenolic resin, acryl resin, polyurethane resin, acrylic acid tree At least one of fat, polybutadiene or chloro unsaturated polyester resin.
Preferably, above-mentioned curing agent is azobisisoheptonitrile, cyclohexanone peroxide, peroxidating (2 ethyl hexanoic acid) tertiary fourth At least one of ester, methyl ethyl ketone peroxide, peroxidized t-butyl perbenzoate, dibenzoyl peroxide and fat polyamine.
Preferably, above-mentioned coupling agent is at least one of silane coupling agent, aluminate coupling agent and titanate coupling agent.
Preferably, above-mentioned colorant be titanium dioxide, iron oxide yellow powder, iron oxide red, iron black powder, chrome green powder and Lan Shuizhong at least one Kind.
Preferably, above-mentioned stain resistant agents are fluorine zirconic acid or polyvinyl alcohol.
The preparation method of above-mentioned artificial quartz plate, includes the following steps:
(1) by the quartz sand of the 80-120 mesh of 30-35 parts by weight, the 800-1000 mesh of 25-30 parts by weight silica flour and It is uniformly mixing to obtain material one after the glass particle mixing of 10-15 parts by weight;
(2) 10-15 parts by weight resin, 4-8 parts by weight curing agent and 3-6 parts by weight coupling agents are added in material one, It is uniformly mixing to obtain material two;
(3) 1.5-3.5 weight part of pigment and 2.5-5.5 parts by weight stain resistant agents are added in material two, are stirred evenly To material three;
(4) material three is tiled onto making sheet mould, compression moulding under vacuum;
(5) by the material solidification after compression moulding, fixed thickness, then surface polishing treatment is carried out, obtains artificial quartz plate.
Preferably, in step (5), the cured temperature is 80~100 DEG C, and the time is 30~60 minutes.
Beneficial effects of the present invention are as follows:
Stain resistant agents are added on the basis of common synthetic quartz raw material in the present invention, by compression moulding, solidification, it is fixed thick and Polishing treatment, is prepared the excellent artificial quartz plate of resistance to soiling, and stain resistant agents of the present invention are suppressed together with other raw materials Molding is smeared without follow-up, and preparation process is simple, is easy to industrialize.Artificial quartz plate hardness that the present invention is prepared and Toughness is relatively high, and surface anti-pollution characteristic is preferable.
Specific implementation mode
With reference to embodiment, technical scheme of the present invention is described in further detail, but do not constituted pair Any restrictions of the present invention.
Embodiment 1
A kind of artificial quartz plate, component include the quartz of the quartz sand of 32 parts by weight, 80 mesh, 28 parts by weight, 800 mesh Powder, 12 parts by weight of glass particles, 13 parts by weight epoxy resin and acryl resin, 6 parts by weight curing agent azobisisoheptonitrile and Cyclohexanone peroxide, 5 parts by weight silane coupling agents and aluminate coupling agent, 1.5 parts by weight titanium dioxides and chrome green powder and 2.5 weights Measure part stain resistant agents fluorine zirconic acid.
The preparation method of the artificial quartz plate includes the following steps:
(1) by the quartz sand of 80 mesh of 32 parts by weight, the glass of the silica flour and 12 parts by weight of 800 mesh of 28 parts by weight It is uniformly mixing to obtain material one after grain mixing;
(2) by 13 parts by weight epoxy resin and acryl resin, 6 parts by weight curing agent azobisisoheptonitrile and peroxidating ring Hexanone and 5 parts by weight silane coupling agents and aluminate coupling agent are added in material one, are uniformly mixing to obtain material two;
(3) 1.5 parts by weight titanium dioxides and chrome green powder and 2.5 parts by weight stain resistant agents fluorine zirconic acids are added in material two, are stirred It mixes and uniformly obtains material three;
(4) material three is tiled onto making sheet mould, compression moulding under vacuum;
(5) material after compression moulding is cured 50 minutes at 80 DEG C, after stacking cooling, send to fixed thick polishing machine and carry out Fixed thickness, to get artificial quartz stone plate after the processing of surface sanding and polishing.
Embodiment 2
A kind of artificial quartz plate, component include the quartz of the quartz sand of 34 parts by weight, 100 mesh, 27 parts by weight, 800 mesh Powder, 14 parts by weight of glass particles, 11 parts by weight of phenolic resin, acryl resin and acrylic resin, 5 parts by weight curing agent peroxides Change t-butyl perbenzoate and cyclohexanone peroxide, 4 parts by weight silane coupling agents and titanate coupling agent, 2 parts by weight iron oxide yellow powder and Iron oxide red and 3 parts by weight stain resistant agents polyvinyl alcohol.
The preparation method of the artificial quartz plate includes the following steps:
(1) by the quartz sand of 100 mesh of 34 parts by weight, the glass of the silica flour and 14 parts by weight of 800 mesh of 27 parts by weight It is uniformly mixing to obtain material one after particle mixing;
(2) by 11 parts by weight of phenolic resin, acryl resin and acrylic resin, 5 parts by weight curing agent benzoyl peroxide first Tert-butyl acrylate and cyclohexanone peroxide and 4 parts by weight silane coupling agents and titanate coupling agent are added in material one, and stirring is equal It is even to obtain material two;
(3) 2 parts by weight iron oxide yellow powder and iron oxide red and 3 parts by weight stain resistant agents polyvinyl alcohol are added in material two, are stirred Uniformly obtain material three;
(4) material three is tiled onto making sheet mould, compression moulding under vacuum;
(5) material after compression moulding is cured 45 minutes at 100 DEG C, stack it is cooling after, send to fixed thick polishing machine into The fixed thickness of row, to get artificial quartz stone plate after the processing of surface sanding and polishing.
Embodiment 3
A kind of artificial quartz plate, component include the quartz of the quartz sand of 31 parts by weight, 120 mesh, 26 parts by weight, 1000 mesh Powder, 15 parts by weight of glass particles, 12 parts by weight epoxy resin, polybutadiene and chloro unsaturated polyester resin, 5 parts by weight Curing agent peroxidating (2 ethyl hexanoic acid) tert-butyl ester and dibenzoyl peroxide, 4 parts by weight silane coupling agents, aluminate coupling agent With metatitanic acid coupling agent, 2.5 parts by weight iron oxide black powder and 4.5 parts by weight stain resistant agents polyvinyl alcohol.
The preparation method of the artificial quartz plate includes the following steps:
(1) by the quartz sand of 120 mesh of 31 parts by weight, the glass of the silica flour and 15 parts by weight of 1000 mesh of 26 parts by weight It is uniformly mixing to obtain material one after particle mixing;
(2) by 12 parts by weight epoxy resin, polybutadiene and chloro unsaturated polyester resin, 5 parts by weight curing agent Peroxidating (2 ethyl hexanoic acid) tert-butyl ester and dibenzoyl peroxide and 4 parts by weight silane coupling agents, aluminate coupling agent and titanium Sour coupling agent is added in material one, is uniformly mixing to obtain material two;
(3) 2.5 parts by weight iron oxide black powder and 4.5 parts by weight stain resistant agents polyvinyl alcohol are added in material two, are stirred evenly Obtain material three;
(4) material three is tiled onto making sheet mould, compression moulding under vacuum;
(5) material after compression moulding is cured 60 minutes at 95 DEG C, after stacking cooling, send to fixed thick polishing machine and carry out Fixed thickness, to get artificial quartz stone plate after the processing of surface sanding and polishing.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment Limitation, it is other it is any without departing from the spirit and principles of the present invention made by changes, modifications, substitutions, combinations, simplifications, Equivalent substitute mode is should be, is included within the scope of the present invention.

Claims (9)

1. a kind of artificial quartz plate, which is characterized in that the component in the artificial quartz plate include quartz sand, silica flour, Glass particle, resin, curing agent, coupling agent, colorant and stain resistant agents.
2. a kind of artificial quartz plate according to claim 1, which is characterized in that each component in the artificial quartz plate Group becomes:Quartz sand 30-35 parts by weight, silica flour 25-30 parts by weight, glass particle 10-15 parts by weight, resin 10-15 weight Part, curing agent 4-8 parts by weight, coupling agent 3-6 parts by weight, colorant 1.5-3.5 parts by weight, stain resistant agents 2.5-5.5 parts by weight.
3. a kind of artificial quartz plate according to claim 1, which is characterized in that the resin is epoxy resin, phenol In urea formaldehyde, acryl resin, polyurethane resin, acrylic resin, polybutadiene and chloro unsaturated polyester resin It is at least one.
4. a kind of artificial quartz plate according to claim 1, which is characterized in that the curing agent is two different heptan of azo Nitrile, cyclohexanone peroxide, peroxidating (2 ethyl hexanoic acid) tert-butyl ester, methyl ethyl ketone peroxide, peroxidized t-butyl perbenzoate, peroxide Change at least one of dibenzoyl and fat polyamine.
5. a kind of artificial quartz plate according to claim 1, which is characterized in that the coupling agent be silane coupling agent, At least one of aluminate coupling agent and titanate coupling agent.
6. a kind of artificial quartz plate according to claim 1, which is characterized in that the colorant be titanium dioxide, iron oxide yellow powder, At least one of iron oxide red, iron black powder, chrome green powder and Lan Shui.
7. a kind of artificial quartz plate according to claim 1, which is characterized in that the stain resistant agents are fluorine zirconic acid or gather Vinyl alcohol.
8. the preparation method of any artificial quartz plate in claim 1 to 7, which is characterized in that include the following steps:
(1) by the quartz sand of the 80-120 mesh of 30-35 parts by weight, the silica flour and 10-15 of the 800-1000 mesh of 25-30 parts by weight It is uniformly mixing to obtain material one after the glass particle mixing of parts by weight;
(2) 10-15 parts by weight resin, 4-8 parts by weight curing agent and 3-6 parts by weight coupling agents are added in material one, are stirred Uniformly obtain material two;
(3) 1.5-3.5 weight part of pigment and 2.5-5.5 parts by weight stain resistant agents are added in material two, are uniformly mixing to obtain object Material three;
(4) material three is tiled onto making sheet mould, compression moulding under vacuum;
(5) by the material solidification after compression moulding, fixed thickness, then surface polishing treatment is carried out, obtains artificial quartz plate.
9. a kind of preparation method of synthetic quartz according to claim 8, which is characterized in that in step (5), the solidification Temperature be 80~100 DEG C, the time be 30~60 minutes.
CN201810740311.XA 2018-07-07 2018-07-07 A kind of artificial quartz plate and preparation method thereof Pending CN108793822A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109516717A (en) * 2018-11-02 2019-03-26 漳州市吉涵新型建材有限公司 A kind of quartz plate preparation process
CN110451849A (en) * 2019-08-02 2019-11-15 黄永西 A kind of artificial stone formula and preparation method thereof
CN112299876A (en) * 2020-07-20 2021-02-02 广东欧文莱陶瓷有限公司 Process for preparing leather surface of artificial quartz stone plate
CN114315235A (en) * 2022-01-13 2022-04-12 山东康洁利新材料有限公司 Production method of artificial quartz stone stain-resistant plate
CN114477884A (en) * 2022-02-15 2022-05-13 肇庆市帝帆新型材料有限公司 Artificial stone and preparation method thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104478293A (en) * 2014-12-15 2015-04-01 田忠和 Synthetic quartzite plate and preparation method thereof
CN104478290A (en) * 2014-12-15 2015-04-01 田忠和 Anti-aging artificial quartz stone panel and preparation method thereof
CN104496271A (en) * 2014-12-15 2015-04-08 田忠和 Artificial quartzite plate and manufacturing method thereof
CN107555843A (en) * 2017-09-27 2018-01-09 佛山市欧泊石业有限公司 A kind of artificial quartz stone plate
CN107555842A (en) * 2017-09-27 2018-01-09 佛山市欧泊石业有限公司 A kind of new artificial quartz stone plate
CN107628767A (en) * 2017-10-26 2018-01-26 石家庄多邦晶岗石有限公司 A kind of method for preparing artificial quartz in lump and its manufactured artificial quartz in lump
CN107805002A (en) * 2017-11-06 2018-03-16 佛山市欧泊石业有限公司 A kind of preparation method of resistant artificial quartz stone plate

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104478293A (en) * 2014-12-15 2015-04-01 田忠和 Synthetic quartzite plate and preparation method thereof
CN104478290A (en) * 2014-12-15 2015-04-01 田忠和 Anti-aging artificial quartz stone panel and preparation method thereof
CN104496271A (en) * 2014-12-15 2015-04-08 田忠和 Artificial quartzite plate and manufacturing method thereof
CN107555843A (en) * 2017-09-27 2018-01-09 佛山市欧泊石业有限公司 A kind of artificial quartz stone plate
CN107555842A (en) * 2017-09-27 2018-01-09 佛山市欧泊石业有限公司 A kind of new artificial quartz stone plate
CN107628767A (en) * 2017-10-26 2018-01-26 石家庄多邦晶岗石有限公司 A kind of method for preparing artificial quartz in lump and its manufactured artificial quartz in lump
CN107805002A (en) * 2017-11-06 2018-03-16 佛山市欧泊石业有限公司 A kind of preparation method of resistant artificial quartz stone plate

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109516717A (en) * 2018-11-02 2019-03-26 漳州市吉涵新型建材有限公司 A kind of quartz plate preparation process
CN110451849A (en) * 2019-08-02 2019-11-15 黄永西 A kind of artificial stone formula and preparation method thereof
CN112299876A (en) * 2020-07-20 2021-02-02 广东欧文莱陶瓷有限公司 Process for preparing leather surface of artificial quartz stone plate
CN112299876B (en) * 2020-07-20 2022-03-11 广东欧文莱陶瓷有限公司 Process for preparing leather surface of artificial quartz stone plate
CN114315235A (en) * 2022-01-13 2022-04-12 山东康洁利新材料有限公司 Production method of artificial quartz stone stain-resistant plate
CN114477884A (en) * 2022-02-15 2022-05-13 肇庆市帝帆新型材料有限公司 Artificial stone and preparation method thereof
CN114477884B (en) * 2022-02-15 2023-01-24 肇庆市帝帆新型材料有限公司 Artificial stone and preparation method thereof

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Application publication date: 20181113

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