CN108792400A - Has the intelligent repository of automatic access function - Google Patents
Has the intelligent repository of automatic access function Download PDFInfo
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- CN108792400A CN108792400A CN201810738721.0A CN201810738721A CN108792400A CN 108792400 A CN108792400 A CN 108792400A CN 201810738721 A CN201810738721 A CN 201810738721A CN 108792400 A CN108792400 A CN 108792400A
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- shelf
- main line
- outlet
- workbench
- main part
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- 239000000463 material Substances 0.000 claims abstract description 217
- 238000012546 transfer Methods 0.000 claims abstract description 23
- 230000001939 inductive effect Effects 0.000 claims abstract description 22
- 238000005191 phase separation Methods 0.000 claims abstract description 10
- 230000032258 transport Effects 0.000 claims abstract description 7
- 238000012423 maintenance Methods 0.000 claims description 14
- 230000000694 effects Effects 0.000 claims description 13
- 230000007704 transition Effects 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 7
- 238000005303 weighing Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 238000003032 molecular docking Methods 0.000 claims description 3
- 230000000875 corresponding effect Effects 0.000 description 60
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 8
- 230000004044 response Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 5
- 239000011232 storage material Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000036544 posture Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000003860 storage Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
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- 239000000126 substance Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/06—Storage devices mechanical with means for presenting articles for removal at predetermined position or level
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
Abstract
The present invention relates to the intelligent repositories of tool automatic access function, and access efficiency and accuracy rate can be improved, including:Multiple shelf mutually stagger and are driven by respective lifting gear and lifted, and region is stacked at least one on each shelf;Workbench is horizontally set on above shelf and is equipped with inlet and outlet with each shelf corresponding position, is embedded with respectively for the identifier with the label phase separation on the material in inlet and outlet in each inlet and outlet;Convey main line, including being horizontally set on the main part of shelf side and the buffer conveyor in front of main part, there is park device in buffer conveyor rear end, main part and the region rear end corresponding section that respectively stacks of each shelf are respectively equipped with stopper and inductive switch, and the leading portion of main part has the first reader, the workbench between each shelf and conveying main line to be equipped with sensor;Transfer track is horizontally set on multiple shelf other sides;Access device transports material between conveying main line, shelf and transfer track.
Description
Technical field
The present invention relates to depot equipment technical fields, more particularly to a kind of intelligent repository of tool automatic access function.
Background technology
In production enterprise, handling of goods and materials is a ring indispensable in entire business administration.Especially material usage amount
Can the greatly, industry more than material variety, such as brake block production industry rapidly and accurately obtain required material, direct shadow
Ring the production efficiency and production cost to enterprise.
For current SMT materials warehouses still mainly based on artificial management and control, this pattern expends a large amount of human resources, effect
Rate is relatively low, be in addition often susceptible to wrong material, lose, dull material phenomena such as;It is existing to be carried out using semi-automatic tiered warehouse facility
Handling of goods and materials can only carry out batch access, coordinate artificial search that could realize single material access, can not carry out single object automatically
The accurate access of material, in addition needs manually to be write off;Although some existing Miniature automatic stereoscopic warehouses may be implemented individually
The accurate access of material, but capacity very little, cannot achieve large-scale handling of goods and materials.
Invention content
The purpose of the present invention is to provide it is a kind of tool automatic access function intelligent repository, improve material access efficiency and
Accuracy rate.
The technical solution that the present invention uses is:
Have the intelligent repository of automatic access function, including:
Multiple shelf mutually stagger setting and are driven and oscilaltion by respective lifting gear, have at least one on each shelf
It is a to stack region;
Workbench is horizontally set on above the multiple shelf, and workbench is respectively equipped with disengaging with each shelf corresponding position
Mouthful, it is embedded with respectively for the identifier with the label phase separation on the material in inlet and outlet in each inlet and outlet;
It conveys main line, including the main part that is horizontally set on the workbench of the multiple shelf side and is located at main part
Point front buffer conveyor, the buffer conveyor rear end is provided with park device, the main part in each shelf
Respectively stack and be respectively equipped with stopper and inductive switch at the opposite position of region rear end, and the leading portion setting of the main part
There are the first reader, the workbench between each shelf and conveying main line to be equipped with sensor;
Transfer track is horizontally set on the workbench of the multiple shelf other side;And
Access device transports material between conveying main line, shelf and transfer track.
Preferably, the main part of the conveying main line includes the independent conveyer being correspondingly arranged respectively with each shelf, institute
It states the first reader to be arranged in the leading portion near preceding independent conveyer, each independent conveyer respectively stacks area in each shelf
Be respectively equipped with the stopper at the opposite position of domain rear end, each stopper be separately mounted to independent conveyer away from shelf
Side, the inductive switch be arranged stopper on material phase separation face.
Preferably, it is additionally provided with correcting conveyer belt on the acting surface of the stopper.
Preferably, setting is used to read by the 4th reader of the label on block material material at the park device position.
Preferably, the access device includes access cylinder, guided way, mounting plate, slide and gripper assembly, the access
Cylinder is mounted on the workbench of the side far from the multiple shelf of the transfer track, and the guided way is perpendicular to conveying
The main part of main line is disposed to extend on workbench and is staggered with each inlet and outlet, and the mounting plate is vertically mounted on access
There is installation gap, the width of the mounting plate to be more than the width of transfer track, the peace for the piston-rod end of cylinder and its bottom end
Fill on the roof of notch has the rolling lead screw driven by servo motor, the gripper assembly to pass through cunning by the way that bearing block is horizontally disposed
Seat screw-thread fit is on the rolling lead screw, and there are two be respectively facing conveying main line to extend in parallel and relatively for gripper assembly tool
The ambulatory splint set.
Preferably, each shelf are respectively provided with the support baseboard for being used to support that material is folded and is connected with lifting gear, described
The boss to match with inlet and outlet is convexly equipped at support baseboard center, the workbench bottom part ring is around each inlet and outlet periphery difference
Be provided with stability maintenance circle, and the support baseboard with the straight slot passed through for stability maintenance circle is equipped at stability maintenance circle opposite position.
Preferably, each shelf are respectively provided with support post and are used to support the support that material is folded and is connected with lifting gear
Bottom plate is convexly equipped with the boss to match with inlet and outlet at the support baseboard center, between the support baseboard and support post
It is combined with lazy-tongs.
Preferably, each shelf, which are respectively provided with, is used to support the support baseboard that material is folded and is connected with lifting gear, each
One end of support bottom plate is respectively provided with the tablet horizontally outward protruded out, the workbench bottom with each tablet corresponding position
Place is respectively equipped with range sensor;Or/and
Each shelf are respectively provided with the support baseboard for being used to support that material is folded and is connected with lifting gear, pair of the support baseboard
Each material stacked position is answered to be respectively arranged with weighing sensor.
Preferably, which further includes turning spur, and the entrance of the turning spur is docked at the shelf rear after
Conveying main line on, the outlet of the turning spur is docked on the conveying main line in front of buffer conveyor, and the conveying main line is also
It is arranged in the transition conveyer being connected to each other with turning spur entrance at position, the transition conveyer and turning spur entrance including docking
Corresponding position is provided with the first inductor and steering gear, and the inlet of the turning spur is additionally provided with the second inductor.
Preferably, which further includes branch line, and the entrance of branch line butts up against the conveying in front of buffer conveyor
On main line, the outlet of branch line butts up against in main part, and the main part that branch line exports front and back is mutually independent
Convey subsystem;Conveying main line in front of the branch line entrance is equipped with the second reader, is connected to each other with branch line outlet
It conveys main line and is equipped with third reader, industrial robot is arranged in the entrance of the branch line, and the outlet of branch line is second slow
It rushes conveyer and is equipped with the second park device in the second buffer conveyor.
Beneficial effects of the present invention:
1, transfer track, access dress is arranged in the shelf other side in the main part of the side of shelf setting conveying main line in the present invention
It sets and transports material between main part, shelf and transfer track, the material in main part is stored in by shelf by access device
Or the material on shelf is taken to main part and is sent out again, the secondhand goods on shelf are taken to transfer track also by access device and are sent again
Go out, and material is equipped with the label for indicating its uniqueness, can be completed on corresponding shelf by same access device in this way
Material access, realize after the material on shelf preferentially takes out again into new goods, avoid new old material mix and influence stock into
Journey improves access efficiency and accuracy rate.
2, shelf of the invention are equipped with multiple, have at least one overlay area on each shelf, i.e., can be only on each shelf
Put a folded material, can also spacing side by side have more folded materials, and it can also be folded that mostly folded material, which can all be same material,
Material not of the same race is adhered to separately with stacked on material so that it is convenient to be set according to the usage amount of each material and other combined factors arrangements each
The storing goods shelf of material and the overlay area on shelf, then input database preserves before stock, is deposited convenient for subsequent
With the specific aim and accuracy taken.
3, each shelf of the present invention are correspondingly arranged at respectively below the inlet and outlet of workbench, are deposited material by the inlet and outlet
Enter shelf or take out material from shelf, and range sensor is set in the support baseboard of shelf and workbench bottom surface, or/and
It is respectively arranged with weighing sensor on each overlay area of support baseboard, passes through the distance signal or/and title of range sensor
The weight signal of quantity sensor can determine whether the surplus of corresponding material, can notify to manage after less than safe distance or safe quantity
Person carries out corresponding procurement activity and can accurately know the material kind that need to be purchased.
4, the present invention is convexly equipped with stability maintenance circle in the workbench bottom surface of inlet and outlet periphery, and upper layer substance is enclosed in by stability maintenance circle
Material is outer, can enhance the folded overall stability of material, while being correspondingly arranged on straight slot on support baseboard, be risen to convenient for working as shelf
Stability maintenance circle can pass through straight slot without stopping that material rises when eminence, and further each overlay area is in the boss of support baseboard
On, boss can pass in and out inlet and outlet, can guarantee in this way the material of the bottom also can convex workbench and be accessed device taking-up.
5, the present invention is movably set with stopper respectively in main part and the overlay area corresponding section of each shelf, leads to
Stopper is crossed to keep material in fixed position relative and material posture, stopper can be corrected by the correcting conveyer belt on stopper
It is equipped with inductive switch, material gear can be with inductive switch phase separation while being parked at stopper so that main part or correspondence
Independent conveyer shut down, and stopper gear stop to setting time after automatic retracted, consequently facilitating the gripping of access device.Sense
Inductive switch is arranged on the acting surface of stopper, can generate errored response to unclassified stores of the path at this to avoid inductive switch
And lead to disorderly closedown.
6, the present invention docks setting buffer conveyor, and the setting park device in buffer conveyor in main part front end,
The material that stops is kept off by parking device, avoids mutually squeezing heap between material and influencing stock normal work, and in shelf and main body
Sensor is set on workbench between part, can pass through sensor sensing after access device takes from main part from material
So that lifting row on park device.
7, the present invention further increases setting branch line, and by branch line, by material, group is respectively fed to main part in batches,
The stand-by period of material and transport path on the shelf of rear can be reduced in this way, further increases setting turning spur, pass through revolution
Line will not be read loopback of material that device is accurately read to feeding line, and on turning spur carry out processing with greatly increase by
The probability accurately read.
Description of the drawings
Fig. 1 is basic type intelligent repository vertical view of the present invention.
Fig. 2 is the upgraded intelligent repository vertical view of present invention tool turning spur.
Fig. 3 is the upgraded intelligent repository vertical view of present invention tool turning spur and branch line.
Fig. 4 is shelf of the present invention and workbench front view.
Fig. 5 is support baseboard vertical view of the present invention.
Fig. 6 is stopper structural schematic diagram of the present invention.
Fig. 7 is present invention park device and the 4th reader mounting structure schematic diagram.
Fig. 8 is that the present invention second parks device and the 5th reader mounting structure schematic diagram.
Fig. 9 is access device structural schematic diagram of the present invention.
Figure 10 is the material folding side structure schematic diagram of access device of the present invention.
Reference sign:
10, shelf;11, support baseboard;12, guiding mechanism;13, shelf body;14, boss;15, synchronizing shaft;16, synchronous gear
Item;17, tablet;20, main line is conveyed;21, independent conveyer;22, buffer conveyor;23, transition conveyer;24, steering gear;
201, the first reader;202, the second reader;203, third reader;204, the 4th reader;205, the 5th reader;
206, the first inductor;207, the second inductor;208, sensor;30, transfer track;40, turning spur;50, branch line;51,
Two buffer conveyors;52, the second park device;53, industrial robot;60, access device;61, cylinder is accessed;62, mounting plate;
63, guided way;64, slide;65, gripper assembly;66, rolling lead screw;70, lifting gear;80, workbench;81, it imports and exports;
82, stability maintenance circle;83, range sensor;84, identifier;91, park device;911, park cylinder;912, park plate;92, stop
Device;921, stop cylinder;922, stop board;923, inductive switch;924, correcting conveyer belt.
Specific implementation mode
The invention will be further described below in conjunction with the accompanying drawings:
Embodiment 1:
As shown in Fig. 1,2,4-10, the present embodiment provides a kind of intelligent repository of tool automatic access function, including it is industrial control host, defeated
Main line 20, transfer track 30, turning spur 40, access device 60 and multiple shelf 10, the effect of each shelf 10 are sent to be deposit material,
The label for storing its details is provided on each material(Label such as Quick Response Code or bar code, information include the name of an article, validity period
Limit, supplier, number etc.), the effect of the conveying main line 20 be will to wait for storage material be delivered to corresponding shelf 10 nearby or
Material to be taken is exported into warehouse, the effect of the transfer track 30 is that the secondhand goods on each shelf 10 are exported storehouse before New Arrivals
Not influence the normal work of conveying main line 20, the effect of the turning spur 40 is due to various reasons to cause not defeated in library
It send the material that the first reader 201 on main line 20 is accurately read to return and handles and be re-fed into conveying main line 20, the access
The effect of device 60 is to wait for that storage material specifies shelf 10 from deposit on conveying main line 20 or material to be taken is moved to conveying master
On line 20 or transfer track 30, the effect of the industrial control host is to control the above-mentioned operating respectively formed, and industrial control host can be on the market
It chooses, such as TD-IPC-710.
In the present embodiment, each shelf 10 are driven and oscilaltion, the multiple shelf by respective lifting gear 70
10 mutually stagger setting and the 10 spacing side by side setting of preferred the multiple shelf, the same level height of the top of each shelf 10
Place is provided with workbench 80, has the inlet and outlet 81 for undercarriage on material on workbench 80, specifically:The shelf 10 wrap
The shelf body 13 positioned at 80 lower section of workbench is included, the guiding mechanism 12 of material lifting direction setting is parallel to and slides and match
Close support baseboard 11 on guiding mechanism 12, it is material bed it is folded be placed on support baseboard 11, or it is folded for one or be spacing side by side
Two is folded, even more folded, and direction is consistent with conveying direction of the material on conveying main line 20 side by side.The lifting gear 70 and branch
Support bottom plate 11 be connected, two lifting cylinders of 13 bottom symmetrical both sides of shelf body can be provided in, can also be
In conjunction with the chain transmission type liter being provided between workbench 80 and support baseboard 11 on the basis of the lifting cylinder
Descending mechanism, the chain transmission type elevating mechanism are conventional configurations, and details are not described herein.By lifting gear 70 so that in picking
When by the top material of object deck rise to respect to 80 top surface of workbench protrude and operated convenient for access device 60, Huo Zhe
Rising to the top material of object deck when stock can just bear from the height of materials that workbench 80 is fallen into, standby
With the material of the top under state close to the inlet and outlet 81 of workbench 80, stock process then declines one by one, picking process then by
A rising.The inlet and outlet 81 can be an annular through-hole structure, can also be in annular through-hole structure and same shelf
Between adjacent one another region on 10 parting bead is connected at the opposite position of space.
Further, it is the balance of enhancing stacking material, the present embodiment can be in 80 bottom part ring of workbench around each disengaging
81 peripheries of mouth are respectively arranged with stability maintenance circle 82, and the height of the stability maintenance circle 82 is advisable with 2~4 height of materials, and the branch
Support bottom plate 11 with the straight slot that is passed through for stability maintenance circle 82 is equipped at 82 opposite position of stability maintenance circle, guarantee can be by support baseboard in this way
Substrate material on 11 is convex on workbench 80.It only also can be by the object of the bottom by the lifting gear 70 to realize
Material rises and convex matches with inlet and outlet 81 on workbench 80, being convexly equipped at 11 center of support baseboard of the present embodiment
Boss 14, the height of boss 14 are greater than or equal to the depth up and down of corresponding position inlet and outlet 81, and the boss 14 can imported and exported
Oscilaltion in 81 so that the material of the bottom also can convex workbench 80 and be removed.
Further, to ensure not run-off the straight in 11 lifting process of support baseboard, ensure the level of support baseboard 11, originally
Embodiment is also respectively provided with lazy-tongs on each shelf 10, specifically:The support baseboard 11 of the present embodiment it is front and back
Recess forms mounting groove downwards at both ends, horizontal by bearing block respectively in each mounting groove and be rotatably mounted with synchronizing shaft 15,
The both ends difference fixing sleeve of each synchronizing shaft 15 is equipped with synchromesh gear and each synchromesh gear respectively close to the one branch of shelf body 13
Column is supportted, is disposed on the support post of the shelf body 13 adjacent with synchromesh gear and is meshed with synchromesh gear up and down respectively
Synchronous rack 16, in this way, making four angles of support baseboard 11 be maintained at same level synchronization lifting by lazy-tongs, no
It can locally tilt, the material that the stacking on support baseboard 11 is placed is avoided to be slid due to inclination.Moreover, the synchromesh gear top
It holds the height to boss top surface 14 to be more than the depth up and down of corresponding position inlet and outlet 81, thus is avoided that the convex work of bottom material is flat
Lazy-tongs will not be inconsistent with 80 bottom surface of workbench when platform 80.
New goods is supplemented for ease of timely past corresponding shelf 10, one end of each support baseboard 11, which is respectively provided with, horizontally outward to be protruded out
Tablet 17, being respectively equipped with 17 corresponding position of each tablet for 80 bottom of the workbench be electrically connected with industrial control host
Range sensor 83, such as GP2D12 infrared distance sensors, when support baseboard 11 rises to one by the driving of lifting gear 70
Fixed height, range sensor 83 detect distance of the support baseboard 11 apart from workbench 80 less than after safe distance to industry control master
Machine sends supply signal, and then manager is that would know that the material on corresponding shelf 10 needs to carry out procurement activity.In addition, to keep away
The material for exempting to place on same shelf 10 is different and cannot learn automatically and specifically need to feed which kind of material, the present embodiment
It can be respectively arranged with the weighing sensor being electrically connected with industrial control host in each material stacked position of correspondence of support baseboard 11, due to
The weight of single material is substantially stationary and the material of each position storage is set, so can be real by weighing sensor
When convert and obtain the stack material quantities of each shelf 10, remind manager to carry out after quantity is reduced to safe quantity corresponding
The procurement activity of kinds of goods.
It is described inlet and outlet 81 with positioned at inlet and outlet 81 in material on label opposite position at be embedded respectively it is insighted
Other device 84 may determine that corresponding folded material information by the identifier 84 and include that position is stored in industry control master by material information
On machine, facilitates access device 60 accurately to be taken from shelf 10 by the corresponding folded place of corresponding material deposit or by material, avoid the occurrence of and accidentally grasp
The trackability that work and material use.Moreover, if being all same material for the how folded material on same shelf 10, to protect
Card stack height is essentially identical or be not much different, in stock shorter one it is folded do not sense material then newly into material it is excellent
It is shorter one stacked on to be first stacked in this, only has higher one to be laminated with inductive signal in picking and then preferentially higher one stacked on is taken from this
Goods.For the stack material on same shelf 10 it is all different if, then according to conventional treatment, that is, connect decline after goods, after shipment on
It rises.
In the present embodiment, the conveying main line 20 includes the feeding line of main part and the front end for being docked at main part
And it is docked at the lower stockline of the rear end of main part, the main part of the conveying main line 20 is horizontally set on the multiple shelf
On the workbench 80 of 10 sides and its conveyor surface and 80 top surface of workbench is in same level.The input of the feeding line
End may extend to the break bulk point in warehouse, and such cargo can directly be placed on feeding line after reaching warehouse, remove from one by one
The carrying of cargo reduces labor intensity and cost, in addition, the feeding line also widens adjacent two material in feeding by raising speed
Spacing on line.The output end of the lower stockline can connect the feed device for each material to be delivered to target using area again,
The feed device is not in the present embodiment intelligent repository scope, and details are not described herein.
The feeding line includes the buffer conveyor 22 positioned at its output end, and the buffer conveyor 22 is also filled by its power
Driving operating is set, the rear end of the buffer conveyor 22 is provided with park device 91, which is located at the first reader 201
The pneumatic block piece being horizontally set with above the conveyor surface of buffer conveyor 22, the pneumatic block piece can be used in front, the park device 91
Including fixed frame, park cylinder 911 and park plate 912, the fixed frame buffer conveyor is packed in planer-type and its both ends
22 rack both sides, the park cylinder 911 are mounted on the transverse slat of fixed frame, transverse slat of the park plate 912 in fixed frame
Lower section and the oscilaltion between conveyor surface and transverse slat by the driving of park cylinder 911.
The main part can be a whole pipeline.But the more preferably described main part include respectively with respectively
The independent conveyer 21 that shelf 10 are correspondingly arranged, each independent conveyer 21 are driven by respective driving motor operate respectively.Meanwhile
The first reader 201 for reading the label on material is installed near the leading portion of preceding independent conveyer 21, described first
Reader 201 is connected with industrial control host, sends the details of each material to industrial control host by the first reader 201, so
Industrial control host sends driving instruction further according to the material information got to corresponding related equipment afterwards.
The independent conveyer 21 be respectively equipped with stopper 92 at the stack rear end opposite position in each shelf 10,
When material is moved to along conveying main line 20 and after is read by the first reader 201, industrial control host drive the action of stopper 92 so that
Wait for that storage material remains in a relatively fixed position and convenient for the exact operations of access device 60.Preferably, the stopper 92 is installed
In independent conveyer 21 away from the side of shelf 10, the stopper 92 includes being packed in independent conveyer by lateral projection seat
It the stopping cylinder 921 of 21 sides and is protruded out gear perpendicular to the conveying direction of independent conveyer 21 by the driving of stopping cylinder 921 and stopped
Or the stop board 922 of clearance material is inside contracted, the acting surface of the stop board 922 is equal with the back edge under material superposed state
Row, the acting surface of the stop board 922 are equipped with the inductive switch 923 that 92 position of stopper is delivered to for incuding material,
The inductive switch 923 is electrically connected with industrial control host, after industrial control host receives the inductive signal sent out by inductive switch 923
Independent conveyer 21 where controlling the stopper 92, which shuts down, stretches gear under stopper 92 stops and the material is allowed to correspond to shelf
Access device 60 where 10 carries out stock, concurrently sets stopper 92 and protrudes out the working time that gear stops, when operating between reach
It inside contracts automatically afterwards, be in release status.It is provided on workbench 80 between each independent conveyer 21 and corresponding shelf 10
Sensor 208 for detecting from access device 60 to 10 handling material of shelf, after material is removed, the output sense of sensor 208
Enabling signal is sent out from industrial control host to the driving motor of corresponding independent conveyer 21 again after induction signal, independent conveyer 21 is extensive
It is multiple to run well, park the clearance upwards of device 91.
Further, the posture due to material on conveying main line 20 is in not necessarily positive appearance, so the present embodiment is also in institute
It states and is embedded with correcting conveyer belt 924 on the acting surface of stop board 922, the conveyor surface of the correcting conveyer belt 924 is stacked with material
Back edge under state is parallel and is operated along the telescopic direction of stop board 922, by setting so that correcting conveyer belt 924 starts
In the stop signal output of inductive switch 923 and constant low-speed running setting time(Such as 2 seconds~3 seconds), pass through correcting in this way
Conveyer belt 924 realizes the correction to material posture.Preferably, the work of the conveyor surface and stop board 922 of the correcting conveyer belt 924
With face flush.
In addition, it is noted that it includes that several independent conveyers 21 are more preferable why to say that main part is arranged to, be because
Design that in this way can be more flexible, the stand-by period of reduce inventory.For example, the present embodiment can also be at 91 position of park device
It is arranged for reading by the 4th reader 204 of the label on block material material, the 4th reader 204 is connected with industrial control host
Connect, if the material information that industrial control host is sent to by the 4th reader 204 belong to a upper material be not same product and its
The front of the corresponding shelf 10 corresponding to a upper material of shelf 10 then lifts row on industrial control host control park device 91, and lets pass
Material when passing through the first reader 201 corresponding stopper 92 also begin to act, the material of clearance continue on to
At its corresponding stopper 92 and with 923 phase separation of inductive switch, the independent conveyer 21 where stopper 92 shuts down, parks device
The access device 60 where gear stops and the material is allowed to correspond to shelf 10 is stretched under 91 and carries out stock, and it is convex to concurrently set stopper 92
Stretch working time for stopping of gear, when operating between reach after inside contract automatically, in release status.If having in main part multiple
Material is carrying out stock work, and the material information that industrial control host is sent to by the 4th reader 204 belongs on line near rear object
The rear of shelf 10 corresponding to material then must receive the corresponding sensor 208 of all materials on line in industrial control host and send
Come after feedback signal just to let pass.
And the entrance of the turning spur 40 is docked on the conveying main line 20 at 10 rear of the shelf after, the turning spur
40 outlet is docked on the conveying main line 20 in 22 front of buffer conveyor, and the inspection of label is provided on the turning spur 40
It looks into station and pastes station again, by checking station and pasting station again to ensure to be recycled to that there is accurately mark on the material of feeding line
Label.The conveying main line 20 further includes that docking is arranged in the transition conveyer 23 being connected to each other with 40 entrance of turning spur at position, institute
State the tool of transition conveyer 23 there are one the input terminal being connected to each other with the conveying main line 20 in front, one with the conveying main line 20 at rear
The first outlet side being connected to each other and second outlet side being connected to each other with 40 entrance of the turning spur, the transition conveyer
23 are provided with the first inductor 206 being connected with industrial control host and steering gear 24 with 40 entrance corresponding position of turning spur, and this
One inductor 206 only works in stock program, when material is walked to 206 position of the first inductor, 206 sound of the first inductor
Turn signal should be sent out to industrial control host, and industrial control host driving transition conveyer 23 shuts down and material moved to by steering gear 24
On turning spur 40, rear steering device 24 resets the transport path not kept off in conveying main line 20 in place.The inlet of the turning spur 40
It is additionally provided with the second inductor 207 being connected with industrial control host, the industry control master when the material that need to be turned round passes through the second inductor 207
Machine control transition conveyer 23 operates again.Photoelectric sensing can be used in first inductor, 206 and second inductor 207
Air-leg can be used in device, the steering gear 24.
In the present embodiment, the transfer track 30 is horizontally set on the workbench 80 of 10 other side of the multiple shelf
And its conveyor surface and 80 top surface of workbench are in same level.To avoid the access of same shelf 10 chaotic, it is preferably provided with
Before not going to transfer track 30 all at the secondhand goods on shelf 10, corresponding property on the shelf 10 is not launched toward feeding line
Material, or all materials corresponding with the shelf 10 entered on conveying main line 20 are not stopped by gear but directly from turning spur 40
It is recycled to feeding line.And judge the method for whether having secondhand goods on shelf 10, can be in inlet and outlet corresponding with the shelf 10 81
Correspondence identifier 84 all without inductive signal export until, be all specifically same for all stacking materials on shelf 10
Material then requires all identifiers 84 all without inductive signal, and for there is more folded and non-same materials then to require on shelf 10
It is and waits for all identifiers 84 corresponding to storage material category identical product all without inductive signal.
In the present embodiment, the access device 60 conveying main line 20 main part, shelf 10 and transfer track 30 it
Between activity, the direction of motion perpendicular to conveying main line 20 main part conveying direction.Preferably, the access device 60 wraps
Include access cylinder 61, guided way 63, mounting plate 62, slide 64 and gripper assembly 65, the access cylinder 61 is in described
Turn on the workbench 80 of the side far from the multiple shelf 10 of line 30, the guided way 63 is perpendicular to conveying main line 20
Main part is disposed to extend on workbench 80 and is staggered with each inlet and outlet 81, and the mounting plate 62 is vertically mounted on access
There is installation gap, the width of the mounting plate 62 to be more than the width of transfer track 30 for the piston-rod end of cylinder 61 and its bottom end,
The length of the installation gap is suitable with the anterior-posterior length of entire inlet and outlet 81 of 10 top of the shelf and its roof on pass through axis
Bearing is horizontally disposed the rolling lead screw 66 driven by servo motor, and the gripper assembly 65 is by 64 screw-thread fit of slide in institute
It states on rolling lead screw 66, the tool of the gripper assembly 65 extends in parallel and opposite activity there are two conveying main line 20 is respectively facing
Clamping plate, the preferably described gripper assembly 65 use Pneumatic clamping jaw or electronic clamping jaw.
The stock course of work of the present embodiment is:
Step A1:The planning of the factors such as the usage amount according to each material sets the storing goods shelf 10 of each material and folding on shelf 10
Set region, and will be in the details typing label of each material and the database of industrial control host;
Step A2:Activation system is simultaneously in park device 91 in buffer conveyor 22 above to carry release status, and then material is one by one
Be thrown to feeding line and feeding line pull-up the standard width of a room in an old-style house away from;
Step A3:Material P passes by judges the material after the park device 91 for above carrying release status by the reading of the first reader 201
The information of P, industrial control host control stopper corresponding with material P 92 according to the reading information matches so that corresponding stopping
Device 92 is acted and is protruded out on the transport path of independent conveyer 21, while shelf corresponding with material P 10 are by lifting gear
70 drive and rise to predetermined altitude;
Step A4:Material P continues to be delivered to 92 position of corresponding stopper by conveying main line 20 and be stopped by the gear of stopper 92, incudes
Switch 923 responds, and the action of park device 91, which is in down, while which shuts down stretches gear and stop state;
Step A5:Stopper 92 inversely acts and is in release status, further can also lead to before stopper 92 inversely action
The correcting conveyer belt 924 crossed thereon corrects material P postures;
Step A6:On access device 60 servo motor operating drive gripper assembly 65 it is traversing to wait for storage material P in shelf 10
On overlay area corresponding section, then access cylinder 61 action by gripper assembly 65 towards independent conveyer 21 move and grip
Material P, then backtracking to inlet and outlet 81, the release of gripper assembly 65 allow material P to fall on shelf 10, and shelf 10 receive
Material is dropped to after material P and is less than workbench 80, and is being returned on the way with 208 phase separation of sensor and so that corresponding
Independent conveyer 21 operates, parks to lift on device 91 and go again;
Step A7:The stock process of next material repeats the above steps A3-A6.
In above-mentioned steps A3, if the first reader 201 could not enough read the label on material, then each independent conveying
Stopper 92 on machine 21 is failure to actuate, and material is conveyed backward until making on transition conveyer 23 and with 206 phase of the first inductor
With turn signal is generated, industrial control host drives steering gear 24 that the material that need to be turned round is sent into turning spur 40 and assigns effective label,
Then it is re-fed into conveying main line 20 along turning spur 50.In addition, the predetermined altitude described in above-mentioned steps A3 passes through in inlet and outlet 81
Identifier 84 send out inductive signal with the label phase separation on the existing material of the top to control.
It is read by the label on block material material, if the 4th reader 204 is sent to industrial control host by the 4th reader 204
Before material information belongs to and is not same product and its corresponding shelf 10 shelf 10 corresponding to a upper material with a upper material
Side then parks and lifts row on device 91, and next material completes step A3-A6 without waiting for a upper material, and the material let pass is deposited
Goods process repeats the above steps A3-A6.
In above-mentioned steps A6, judge that the corresponding region on corresponding shelf 10 is by the identifier 84 in each inlet and outlet 81
It is no to also have material of the same race, if still having secondhand goods on shelf corresponding with material 10(I.e. identifier 84 is mutually made with the label on material
With generation response signal and it is sent to industrial control host), then elder generation is needed before material of the access device 60 on gripping conveying main line 20
Progress is brought down stocks to operate as follows, specially step A6.1:Lifting gear 70 drives support baseboard 11 to rise to corresponding folded the top
Material Q is convex to workbench 80;Step A6.2:Servo motor operating on access device 60 drives gripper assembly 65 traversing extremely
With overlay area corresponding sections of the material Q on shelf 10;Step A6.3:The action of cylinder 61 is accessed by gripper assembly 65 towards goods
Frame 10 moves and grips material Q to transfer track 30, is unclamped afterwards in place so that material Q falls on transfer track 30 and conveys backward;
Step A6.4:If the corresponding region of corresponding shelf 10 still there are secondhand goods, above-mentioned steps A6.1-A6.3 is executed again, until not old
Goods.
If in addition, have on same shelf 10 it is more folded and at least two it is folded be same material, by each inlet and outlet 81
Identifier 84 judge the height of stack but will be by corresponding identifier because the folded material that can be relatively short of higher material is folded
84 recognize, and simultaneity factor setting is folded or for not being identified each material that device 84 recognizes for there is identified device 84
The folded meeting of each material recognized sequentially carry out stock according to certain rule, such as from front to back(It is parallel to the defeated of conveying main line 20
Send direction), and the inventory levels that higher material is folded are minimum, rear.
The picking course of work of the present embodiment is:
Step B1:The planning of the factors such as the usage amount according to each material sets the storing goods shelf 10 of each material and folding on shelf 10
Set region, and will be in the details typing label of each material and the database of industrial control host;
Step B2:Information called data library of the industrial control host according to material to be taken and the transmission of lifting gear 70 to corresponding shelf 10
Support baseboard 11 is risen to the convex workbenches of corresponding folded the top material M 80 by control instruction by lifting gear 70;
Step B3:On access device 60 servo motor operating drive gripper assembly 65 it is traversing to the corresponding sections material M to be taken,
Then gripper assembly 65 is moved towards shelf 10 and grips material M by the action of access cylinder 61, then continues court with material M
It is moved to conveying main line 20, the rear release of gripper assembly 65 in place makes material M fall on conveying main line 20 and conveys backward, accesses gas
Cylinder 61, which inside contracts, waits for next picking operation;
Step B4:The lifting gear 70 and access device 60 of corresponding different shelf 10 carry out respectively, do not interfere with each other, and for same
Next material on shelf 10 takes out process and then repeats the above steps B2-B3.
In above-mentioned steps B2, if it is same material to have fold on same shelf 10 more, by each inlet and outlet 81
Identifier 84 judges the height of stack, but will be by corresponding identifier 84 because the folded material that can be relatively short of higher material is folded
It recognizes, simultaneity factor setting is for there is the folded meeting of each material that identified device 84 recognizes sequentially to be taken according to certain rule
Goods, such as from front to back(According to the conveying direction of conveying main line 20), and the picking grade highest that higher material is folded, formerly.
Embodiment 2:
The present embodiment provides it is a kind of tool automatic access function intelligent repository, the present embodiment on the basis of above-described embodiment 2 into
One step increase is provided with branch line 50, and setting branch line 50 is that be directed to 10 quantity of shelf more and improved, it is possible to reduce object
Expect stand-by period when stock.
As a preferred method, as shown in figure 3, the branch line 50 is equipped with one, and the entrance pair of the branch line 50
It is connected on the conveying main line 20 in 22 front of buffer conveyor and the entrance of branch line 50 is in the rear that turning spur 40 exports, branch line
50 outlet butts up against on intermediate one independence conveyer G211 and the outlet of branch line 50 is in the front of 40 entrance of turning spur,
The main part that the main part in the outlet of branch line 50 front exports rear with branch line 50 is mutually independent conveying subsystem,
The outlet of the branch line 50 is the second buffer conveyor 51 and is equipped with the second park device 52, institute in the second buffer conveyor 51
The industrial robot 53 being connected with industrial control host, the conveying in front of 50 entrance of the branch line is arranged in the entrance for stating branch line 50
Main line 20 is equipped with the second reader 202, is delivered to the material information at this by the acquisition of the second reader 202 and is sent to work
Host, industrial control host called data library and the storage shelf 10 for analyzing material are controlled, if exporting the shelf at rear in branch line 50
10 are sent into branch line 50 by industrial robot 53, if the shelf 10 in front of the outlet of branch line 50 are then along conveying main line 20
It continues on.And material is sequentially sent by the second park device 52 one by one when being delivered to 50 exit of branch line along branch line 50
On the independent conveyer G211 being connected to each other, and the front end of the independent conveyer G211 is provided with third reader 203 and the industry control
It is material on branch line 50 that the signal that host sends third reader 203, which is only required to, just response(That is work
It is the correspondence shelf 10 of the material in rear and industrial control host that control host, which will have the signal of third reader 203 premise of response,
There is the signal for receiving and being sent by the second reader 202), the stock process of the material on branch line 50 is with described in embodiment 1, institute
It states the construction of the second park device 52 and park device 91 constructs identical only size and has difference.
As another preferred embodiment, the branch line 50 is equipped with two, by the main part point of entire conveying main line 20
Be it is preceding in after three parts, the entrances of two branch lines 50 butts up against on the conveying main line 20 in 22 front of buffer conveyor and returning
Turn the rear of the outlet of line 40, the outlet of one branch line 50 butts up against on the one independence conveyer X211 of front and middle part junction
And in the front of 40 entrance of turning spur, and the one that the outlet of another branch line 50 butts up against posterior part junction independently conveys
On machine Y211 and in the front of 40 entrance of turning spur, the main part of the front and back of the outlet of each branch line 50 is mutually independent
Convey subsystem.Also in the outlet of each branch line 50 it is set as the second buffer conveyor 51 and in the second buffer conveyor 51
It is equipped with the second park device 52, the industrial robot 53 being connected with industrial control host, branch line is arranged in the entrance of each branch line 50
Conveying main line 20 in front of 50 entrances is equipped with the second reader 202, and the front end of independent conveyer X211, which is provided with third, reads
It takes device 203 and signal that the industrial control host sends third reader 203 is only required to be on the corresponding branch line 50
Material just has response, the front end of independent conveyer Y211 be also equipped with another third reader 203 and the industrial control host for
It is material on the corresponding branch line 50 that the signal that the third reader 203 is sent, which is only required to, just response, each branch line
The stock process of material on 50 is the same as described in embodiment 1.
Similarly, above-mentioned two also can also be arranged the on the second park device 52 respectively about the preferred embodiment of branch line 50
Five readers 205, the 5th reader 205 is connected with industrial control host, if being sent to industrial control host by the 5th reader 205
Material information to belong to a upper material be not same product and its corresponding shelf 10 shelf 10 corresponding to a upper material
Front, then it is right with it when third reader 203 that the material that handling goes, and lets pass on the second park of industrial control host control device 52 passes through
The stopper 92 answered also begins to act, and the material of clearance continues on at corresponding stopper 92 and and inductive switch
923 phase separations stretch gear under the shutdown of independent conveyer 21, the second park device 52 where stopper 92 and stop and allow the material pair
Access device 60 where answering shelf 10 carries out stock, concurrently sets stopper 92 and protrudes out the working time that gear stops, when operating
Between reach after inside contract automatically, be in release status.If there is multiple materials carrying out stock in the corresponding portion of main part
Work, and the material information that industrial control host is sent to by the 5th reader 205 belongs to the shelf 10 corresponding to the rear material on line
Rear, then must be received after the corresponding sensor of all materials on line 208 sends feedback signal in industrial control host
Just let pass.
The basic principles and main features and advantages of the present invention of the invention have been shown and described above, the industry
For technical staff it should be appreciated that the present invention is not limited to the above embodiments, what is described in the above embodiment and the description is only say
Bright the principle of the present invention, under the premise of not departing from the invention spirit and scope, the present invention also has various change and changes
Into these changes and improvements all fall within the protetion scope of the claimed invention, and the claimed scope of the invention is by appended right
Claim and its equivalent thereof.
Claims (10)
1. having the intelligent repository of automatic access function, which is characterized in that the intelligent repository includes:
Multiple shelf mutually stagger setting and are driven and oscilaltion by respective lifting gear, have at least one on each shelf
It is a to stack region;
Workbench is horizontally set on above the multiple shelf, and workbench is respectively equipped with disengaging with each shelf corresponding position
Mouthful, it is embedded with respectively for the identifier with the label phase separation on the material in inlet and outlet in each inlet and outlet;
It conveys main line, including the main part that is horizontally set on the workbench of the multiple shelf side and is located at main part
Point front buffer conveyor, the buffer conveyor rear end is provided with park device, the main part in each shelf
Respectively stack and be respectively equipped with stopper and inductive switch at the opposite position of region rear end, and the leading portion setting of the main part
There are the first reader, the workbench between each shelf and conveying main line to be equipped with sensor;
Transfer track is horizontally set on the workbench of the multiple shelf other side;And
Access device transports material between conveying main line, shelf and transfer track.
2. the intelligent repository of tool automatic access function according to claim 1, which is characterized in that the master of the conveying main line
Body portion includes the independent conveyer being correspondingly arranged respectively with each shelf, and first reader is arranged defeated near preceding independence
The leading portion of machine, each independent conveyer is sent to be respectively equipped with described stop at the opposite position of region rear end with respectively stacking in each shelf
Only device, each stopper be separately mounted to independent conveyer away from the side of shelf, the inductive switch is arranged in stopper
With on material phase separation face.
3. the intelligent repository of tool automatic access function according to claim 2, which is characterized in that the effect of the stopper
Correcting conveyer belt is additionally provided on face.
4. the intelligent repository of tool automatic access function according to claim 2, which is characterized in that at the park device position
It is arranged for reading by the 4th reader of the label on block material material.
5. the intelligent repository of tool automatic access function according to claim 1, which is characterized in that the access device includes
Cylinder, guided way, mounting plate, slide and gripper assembly are accessed, the access cylinder is mounted on the separate described of the transfer track
On the workbench of the side of multiple shelf, the guided way is disposed to extend flat in work perpendicular to the main part of conveying main line
It is staggered on platform and with each inlet and outlet, the mounting plate is vertically mounted on the piston-rod end of access cylinder and its bottom end has peace
Notch is filled, the width of the mounting plate is more than the width of transfer track, is set by bearing block level on the roof of the installation gap
Be equipped with the rolling lead screw driven by servo motor, the gripper assembly by slide screw-thread fit on the rolling lead screw, institute
It states gripper assembly tool and is extended in parallel and opposite ambulatory splint there are two conveying main line is respectively facing.
6. the intelligent repository of tool automatic access function according to claim 1, which is characterized in that each shelf are respectively provided with use
Phase is convexly equipped with and imported and exported at the support baseboard that support material is folded and is connected with lifting gear, the support baseboard center
The boss matched, the workbench bottom part ring are respectively arranged with stability maintenance circle around each inlet and outlet periphery, and the support baseboard with
The straight slot passed through for stability maintenance circle is equipped at stability maintenance circle opposite position.
7. the intelligent repository of tool automatic access function according to claim 1, which is characterized in that each shelf are respectively provided with branch
Support column and be used to support the support baseboard that material is folded and is connected with lifting gear, be convexly equipped at the support baseboard center with
The boss to match is imported and exported, lazy-tongs are combined between the support baseboard and support post.
8. the intelligent repository of tool automatic access function according to claim 1, which is characterized in that
Each shelf are respectively provided with the support baseboard for being used to support that material is folded and is connected with lifting gear, one end of each support baseboard
Be respectively provided with the tablet horizontally outward protruded out, the workbench bottom with each tablet corresponding position be respectively equipped with away from
From sensor;Or/and
Each shelf are respectively provided with the support baseboard for being used to support that material is folded and is connected with lifting gear, pair of the support baseboard
Each material stacked position is answered to be respectively arranged with weighing sensor.
9. the intelligent repository of tool automatic access function according to claim 1, which is characterized in that the intelligent repository further includes
The entrance of turning spur, the turning spur is docked on the conveying main line at the shelf rear after, the outlet pair of the turning spur
It is connected on the conveying main line in front of buffer conveyor, the conveying main line further includes that docking setting is connected to each other with turning spur entrance
Transition conveyer at position, the transition conveyer are provided with the first inductor and steering gear with turning spur entrance corresponding position,
The inlet of the turning spur is additionally provided with the second inductor.
10. having the intelligent repository of automatic access function according to claim 1 to 9 any one of them, which is characterized in that the intelligence
Warehouse further includes branch line, and the entrance of branch line butts up against on the conveying main line in front of buffer conveyor, the outlet pair of branch line
It is connected in main part, the main part that branch line exports front and back is mutually independent conveying subsystem;The branch line
Conveying main line in front of entrance is equipped with the second reader, and the conveying main line being connected to each other with branch line outlet is read equipped with third
Industrial robot is arranged in the entrance of device, the branch line, and the outlet of branch line is the second buffer conveyor and is buffered second defeated
Machine is sent to be equipped with the second park device.
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