CN108790184A - 一种eva高分子复合防水卷材用热压复合装置 - Google Patents

一种eva高分子复合防水卷材用热压复合装置 Download PDF

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CN108790184A
CN108790184A CN201810824207.9A CN201810824207A CN108790184A CN 108790184 A CN108790184 A CN 108790184A CN 201810824207 A CN201810824207 A CN 201810824207A CN 108790184 A CN108790184 A CN 108790184A
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戴永俊
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Yancheng City Longxiang Machinery Manufacturing Factory
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Yancheng City Longxiang Machinery Manufacturing Factory
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/16—Cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
    • B29C66/83411—Roller, cylinder or drum types
    • B29C66/83413—Roller, cylinder or drum types cooperating rollers, cylinders or drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04—Polymers of ethylene
    • B29K2023/08—Copolymers of ethylene
    • B29K2023/083—EVA, i.e. ethylene vinyl acetate copolymer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00—Layered products

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Laminated Bodies (AREA)

Abstract

一种EVA高分子复合防水卷材用热压复合装置，其特征在于：所述的机架上从左到右依次设有保护层放卷机构、防水层放卷机构、烘室、粘接层放卷机构、热压辊、水冷辊机构、收卷机构；所述的热压辊在靠近粘接层放卷机构的一侧设有压合机构，另一侧设有复压机构；所述保护层放卷机构、防水层放卷机构与粘接层放卷机构分别提供保护层、防水层、粘接层，防水层通过烘室加热，保护层、粘接层通过压合机构与防水层复合，复合后的材料通过热压辊加热，后经复压机构再经水冷辊机构冷却，由收卷机构收卷；本发明，采用流水作业，可靠性好，大大提高了生产效率，操作简洁人性化，进一步提高了成品率。

Description

一种EVA高分子复合防水卷材用热压复合装置
技术领域
本发明涉及高分子复合卷材复合制造设备，尤其是一种EVA高分子复合防水卷材用热压复合装置。
背景技术
迄今为止，高分子复合卷材对现代科学技术的发展起到了举足轻重的作用；特别是EVA高分子复合防水卷材作为新型防水卷材，该材料具有防水、防潮等优点适用范围广；该EVA高分子复合防水卷材包括保护层、防水层、粘接层，保护层采用抗拉、抗撕裂、抗顶破强度的无坊布为材料；防水层采用EVA为材料，粘接层采用抗拉、抗撕裂、抗顶破强度的无坊布为材料；保护层位于防水层的上表面，粘接层位于防水层的下表面；现有EVA高分子复合防水卷材生产设备在生产过程中存在一些问题：自动化程度低，劳动强度大，生产效率低、成品率低、可靠性差、功耗大等，加大了企业生产成本，不利于企业的发展。
发明内容
针对以上不足，本发明的目的在于提供了一种EVA高分子复合防水卷材用热压复合装置，通过保护层放卷机构、防水层放卷机构与粘接层放卷机构分别提供保护层、防水层、粘接层，防水层通过烘室加热，保护层、粘接层通过压合机构与防水层复合，复合后的材料通过热压辊加热，后经复压机构再经水冷辊冷却，由收卷机构收卷，采用流水作业，可靠性好，大大提高了生产效率，操作简洁人性化，进一步提高了成品率。
本发明的技术方案是通过以下方式实现的：一种EVA高分子复合防水卷材用热压复合装置，包含机架，其特征在于：所述的机架上从左到右依次设有保护层放卷机构、防水层放卷机构、烘室、粘接层放卷机构、热压辊、水冷辊机构、收卷机构；所述的保护层放卷机构上还设有与热压辊连接的支架，支架上设有多个导布辊；所述的防水层放卷机构与烘室上均设有导布辊；所述的热压辊在靠近粘接层放卷机构的一侧设有压合机构，另一侧设有复压机构；所述保护层放卷机构、防水层放卷机构与粘接层放卷机构分别提供保护层、防水层、粘接层，防水层通过烘室加热，保护层、粘接层通过压合机构与防水层复合，复合后的材料通过热压辊加热，后经复压机构再经水冷辊冷却，由收卷机构收卷。
所述的热压辊在压合机构下方还设有一个蹦布器，通过蹦布器使得粘接层材料蹦紧。
所述的支架还设有至少一个的蹦布器，通过蹦布器使得保护层材料蹦紧。
所述的烘室上还设有蹦布器，通过蹦布器使得防水层材料蹦紧。
所述的水冷辊机构一端还设有复压机构Ⅰ，通过复压机构Ⅰ确保复合材料表面平整、无气泡。
本发明，采用流水作业，可靠性好，大大提高了生产效率，操作简洁人性化，多重复压大大提高材料质量，进一步提高了成品率。
附图说明
图1是本发明的结构示意图。
图中：1机架、2保护层放卷机构、3防水层放卷机构、4烘室、5粘接层放卷机构、6热压辊、7水冷辊机构、8收卷机构、9导布辊、10蹦布器。
具体实施方式
由图1知，一种EVA高分子复合防水卷材用热压复合装置，包含机架1，所述的机架1上从左到右依次设有保护层放卷机构2、防水层放卷机构3、烘室4、粘接层放卷机构5、热压辊6、水冷辊机构7、收卷机构8；所述的保护层放卷机构2上还设有与热压辊6连接的支架21，支架21上设有多个导布辊9；所述的防水层放卷机构3与烘室4上均设有导布辊9；所述的热压辊6在靠近粘接层放卷机构5的一侧设有压合机构61，另一侧设有复压机构62；所述保护层放卷机构2、防水层放卷机构3与粘接层放卷机构5分别提供保护层、防水层、粘接层，防水层通过烘室4加热，保护层、粘接层通过压合机构61与防水层复合，复合后的材料通过热压辊6加热，后经复压机构62再经水冷辊机构7冷却，由收卷机构8收卷。所述的热压辊6在压合机构61下方还设有一个蹦布器10，通过蹦布器10使得粘接层材料蹦紧。所述的支架21还设有至少一个的蹦布器10，通过蹦布器10使得保护层材料蹦紧。所述的烘室4上还设有蹦布器10，通过蹦布器10使得防水层材料蹦紧。所述的水冷辊机构7一端还设有复压机构Ⅰ71，通过复压机构Ⅰ71确保复合材料表面平整、无气泡。
工作时，所述防水层放卷机构3提供防水层，防水层通过烘室4加热；保护层放卷机构2提供保护层，保护层通过支架上的多个导布辊9后位于加热后的防水层上方，所述的粘接层放卷机构5提供的粘接层位于加热后的防水层下方，保护层、粘接层通过压合机构61压合在防水层的上方与下方得到复合材料，后复合材料通过热压辊6加热，通过热压辊6使得防水层与保护层、粘接层复合更加充分，复合材料后再经复压机构62与复压机构Ⅰ71复压除去复合材料表面不平整、有气泡等现象，再经水冷辊机构7冷却，由收卷机构8收卷。
本发明，采用流水作业，可靠性好，大大提高了生产效率，操作简洁人性化，多重复压大大提高材料质量，进一步提高了成品率。

Claims (5)

1.一种EVA高分子复合防水卷材用热压复合装置，包含机架（1），其特征在于：所述的机架（1）上从左到右依次设有保护层放卷机构（2）、防水层放卷机构（3）、烘室（4）、粘接层放卷机构（5）、热压辊（6）、水冷辊机构（7）、收卷机构（8）；所述的保护层放卷机构（2）上还设有与热压辊（6）连接的支架(21)，支架(21)上设有多个导布辊(9)；所述的防水层放卷机构(3)与烘室(4)上均设有导布辊(9)；所述的热压辊(6)在靠近粘接层放卷机构(5)的一侧设有压合机构(61)，另一侧设有复压机构(62)；所述保护层放卷机构(2)、防水层放卷机构(3)与粘接层放卷机构(5)分别提供保护层、防水层、粘接层，防水层通过烘室(4)加热，保护层、粘接层通过压合机构(61)与防水层复合，复合后的材料通过热压辊(6)加热，后经复压机构(62)再经水冷辊机构(7)冷却，由收卷机构(8)收卷。
2.根据权利要求1所述的一种EVA高分子复合防水卷材用热压复合装置，其特征在于：所述的热压辊(6)在压合机构(61)下方还设有一个蹦布器(10)。
3.根据权利要求1所述的一种EVA高分子复合防水卷材用热压复合装置，其特征在于：所述的支架(21)还设有至少一个的蹦布器(10)。
4.根据权利要求1所述的一种EVA高分子复合防水卷材用热压复合装置，其特征在于：所述的烘室(4)上还设有蹦布器(10)。
5.根据权利要求1所述的一种EVA高分子复合防水卷材用热压复合装置，其特征在于：所述的水冷辊机构(7)一端还设有复压机构Ⅰ(71)。
CN201810824207.9A 2018-07-25 2018-07-25 一种eva高分子复合防水卷材用热压复合装置 Withdrawn CN108790184A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113172896A (zh) * 2021-05-20 2021-07-27 衢州市鑫宏土工格栅有限公司 一种防水板生产系统及其生产工艺

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113172896A (zh) * 2021-05-20 2021-07-27 衢州市鑫宏土工格栅有限公司 一种防水板生产系统及其生产工艺

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Application publication date: 20181113