CN108750818A - A kind of weaving rooms intelligence cropping and handling system - Google Patents
A kind of weaving rooms intelligence cropping and handling system Download PDFInfo
- Publication number
- CN108750818A CN108750818A CN201810615560.6A CN201810615560A CN108750818A CN 108750818 A CN108750818 A CN 108750818A CN 201810615560 A CN201810615560 A CN 201810615560A CN 108750818 A CN108750818 A CN 108750818A
- Authority
- CN
- China
- Prior art keywords
- cropping
- cloth
- trolley
- automatic
- chain
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
- B65H67/0411—Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/06—Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
- B65H67/066—Depositing full or empty bobbins into a container or stacking them
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H3/00—Inspecting textile materials
Abstract
The present invention relates to a kind of weaving rooms intelligence cropping and handling systems, the system of the present invention includes loom, automatic overloading cropping trolley, perch and overall control center, loom is for producing cloth and cloth being wound into yardage roll, automatic overloading cropping trolley from loom for removing yardage roll, automatic overloading cropping trolley is additionally operable to that yardage roll is carried to perch after fully loaded yardage roll, perch is used to yardage roll being transferred to itself from automatic overloading cropping trolley, and yardage roll is used to carry out perching and subsequent processing after being transferred on perch；Automatic overloading cropping trolley loom/perch capable of automatic aligning, overall control center are scheduled automatic overloading cropping trolley and path planning for obtaining the woven fabric progress of loom, the loading condition of automatic overloading cropping trolley and position.The present invention can carry out reasonable distribution and scheduling, and plan the path of trolley according to the woven fabric progress of loom, the position of automatic overloading cropping trolley and loading condition to automatic overloading cropping trolley.
Description
Technical field
The present invention relates to textile product treating apparatus and textile to handle dispatching method, and especially a kind of weaving rooms are intelligently fallen
Cloth and handling system.
Background technology
The cropping task of weaving rooms is more heavy, time and effort consuming.It there now have been and carry out cropping using motor machine
Related patents, such as patent No. CN105692289B《Stacked electronic cropping storing vehicle and its application method》.But it is existing
Some cropping cars, which still rely on, manually cuts cloth, by its movement of Manual-pushing and positioning.Single yardage roll weight about 70kg, one falls
Cloth vehicle full load usually has 4-6 yardage roll, adds the weight of car body, overall weight is very big, and cropping car volume is larger, manpower
It is extremely dumb when promotion trolley and inconvenient to the progress unified planning scheduling of multiple cropping cars.At present also not to cropping
Vehicle is scheduled the system with path planning.
Invention content
The technical problem to be solved by the present invention is to be directed to the above deficiency, providing a kind of weaving rooms intelligence cropping with carrying is
System.
The technical solution adopted by the present invention is：
A kind of weaving rooms intelligence cropping and handling system, including loom, automatic overloading cropping trolley, perch and master control
Center, the loom for producing cloth and cloth being wound into yardage roll, for being moved to knit by the automatic overloading cropping trolley
It is removed with loom automatic alignment and by yardage roll from loom in front of machine, multiple cloth can be loaded on each automatic overloading cropping trolley
Volume, the automatic overloading cropping trolley are additionally operable to that yardage roll is carried in front of perch simultaneously automatic alignment, institute after fully loaded yardage roll
It states perch and itself goes up and store yardage roll waiting perching and subsequent processing for yardage roll to be transferred to from automatic overloading cropping trolley；
The woven fabric progress, the loading condition of automatic overloading cropping trolley, automatic overloading cropping that the overall control center is used to obtain loom are small
The position of vehicle and the loading condition of perch, and automatic overloading cropping trolley is scheduled and path planning.
Further, the automatic overloading cropping trolley includes rack, automatic travelling device, cloth cutting equipment, cropping promotion
Device, yardage roll storage facility and the controller with wireless communication function, the rack is arranged on automatic travelling device, described
Cloth cutting equipment and cropping lifting device are arranged in rack, and the cloth cutting equipment is described for cutting off the cloth on loom
It is provided with cropping lifting device at left and right sides of rack, yardage roll storage facility, the cropping are provided on the cropping lifting device
Lifting device is used for the cropping from loom and is placed into yardage roll storage facility after promoting yardage roll upward；The yardage roll storage
Device is used to store the yardage roll after being promoted；The automatic travelling device is for driving automatic overloading cropping trolley to be moved along specified path
It is dynamic, control instruction of the controller with wireless communication function for receiving overall control center and to automatic travelling device, cut
Cloth apparatus, cropping lifting device and yardage roll storage facility are controlled.
Further, the cropping lifting device includes chain wheel set, the chain wheel set include cropping drive sprocket, first from
Movable sprocket and the second driven sprocket, the cropping drive sprocket are arranged in the upper end of rack, first driven sprocket and second
Driven sprocket is set to the lower end of rack, and the second driven sprocket is arranged in the outside of rack, the cropping drive sprocket, first
Driven sprocket, the second driven sprocket outside are provided with the cropping chain of tensioning；The rack includes and the chain wheel set and cropping
The matched track support means of chain, the track support means include vertical track, are set to the transition of vertical track end
Track and the track support being set under twilight orbit on methods, rack；The track support means are set on one side towards shell outside
It is equipped with open slot, the cropping chain is embedded in open slot, further includes cropping hook, and one end of the cropping hook is connected to described
On one axis pin of cropping chain and free end is arranged on the outside of the open slot, is provided with below the free end of the cropping hook
Cropping hook idler wheel, the cropping hook idler wheel is rolled with the track support means outer surface to be coordinated, and front and back the two of the rack
In two groups of cropping lifting devices of side, two cropping drive sprockets of every group of cropping lifting device are connected by cropping drive shaft
It connects, the cropping drive shaft is driven by cropping driving motor, two cropping drive sprockets being correspondingly arranged at left and right sides of rack
Axis connection, the cropping drive shaft is driven to be driven by cropping driving motor by cropping.
Further, the automatic overloading cropping trolley both sides are additionally provided with travel switch, and the travel switch is for examining
It surveys the relative position of automatic overloading cropping trolley and loom/perch and position detection result is sent to wireless telecommunications work(
The controller of energy, the controller with wireless communication function are used for according to position detection result to automatic overloading cropping trolley
Position controlled and adjusted, make automatic overloading cropping trolley face loom/perch.
Further, cropping is installed on the cropping lifting device and promotes detection device, the cropping promotes detection dress
Set including on cropping drive sprocket the first encoder and mounted on the first origin switch of the first origin position, it is described
First encoder is used to calculate the movable length of cropping chain, and first origin switch is used in cropping chain-driving cropping hook
Cropping hook position signal is sent to the controller with wireless communication function when reaching the first origin position, it is described that there is channel radio
The controller of communication function is used to calculate the position of the movable length and cropping hook of cropping chain using the first encoder, utilizes first
The detection data of origin switch carries out cropping hook position initialization, and each according to the movable length and location determination of cropping chain
The occupied situation of yardage roll storage facility, and testing result is sent into overall control center.
Further, bar code printing device is additionally provided on the automatic overloading cropping trolley, it is described that there are wireless telecommunications
It will include cropping cloth that the controller of function, which is used to receive the cropping cloth information of overall control center transmission and controls bar code printing equipment,
The bar code printing of information comes out.
Further, cloth roll stand is additionally provided on the automatic overloading cropping trolley, the cloth roll stand is for placing empty cloth
Roller.
Further, the automatic travelling device is AGV trolleies or track transport vehicle, is gone back on the outside of the cropping lifting device
It is provided with limiting and guiding device, when the limiting and guiding device is for automatic overloading cropping trolley close to loom/perch
Path is oriented to and is limited, and the limiting and guiding device is that the wedge-shaped guider of multiple idler wheels is provided on inclined-plane.
Further, the perch includes holder and unloading lifting device, and the unloading lifting device is symmetricly set on
Rack both sides, the unloading lifting device are used to yardage roll being transferred to perch from automatic overloading cropping trolley.
Further, the unloading lifting device includes that unloading of being disposed over and sets cloth drive sprocket cropping driving motor
It sets and unloads cloth driven sprocket in lower section, unload cloth drive sprocket cropping driving motor and unload to be cased on the outside of cloth driven sprocket and unload cloth chain
Cropping driving motor, it is described unload cloth chain cropping driving motor and be embedded on holder cropping driving motor unload cloth chain guide groove
It is interior；It is described unload to be provided on cloth chain cropping driving motor unload cloth hook cropping driving motor, it is described unload cloth chain cropping driving electricity
Machine is used to unload the movement drive yardage roll movement of cloth hook cropping driving motor by driving, and the holder cropping driving motor both sides
It unloads the high settings such as cloth hook cropping driving motor and quantity is equal, be correspondingly arranged at two at left and right sides of holder and unload cloth drive sprocket
Axis connection is driven by unloading cloth, the cloth drive shaft of unloading is by unloading the driving of cloth driving motor.
Further, it is equipped on the unloading lifting device and unloads cloth promotion detection device, the cloth that unloads promotes detection dress
It sets including the second origin switch mounted on the second encoder unloaded on cloth drive sprocket and mounted on the second origin position, it is described
Second encoder is for calculating the movable length for unloading cloth chain, and second origin switch is for unloading cloth hook unloading cloth chain-driving
Cloth hook position signal is unloaded to the controller transmission with wireless communication function when reaching the second origin position, it is described that there is channel radio
The controller of communication function is used to unload the movable length of cloth chain using second encoder calculating and unloads the position of cloth hook, utilizes second
The detection data of origin switch unload cloth hook position initialization, and according to the movable length for unloading cloth chain and to unload cloth hook position true
It is fixed each to unload the occupied situation of cloth hook, and testing result is sent into overall control center.
Beneficial effects of the present invention are：The present invention can obtain the woven fabric progress of loom, automatic overloading cropping trolley dress
Carry situation, automatic overloading cropping trolley position and perch loading condition, automatic overloading cropping trolley is rationally divided
Match and dispatch, and the path of automatic overloading cropping trolley is planned, and is controlled certainly after automatic overloading cropping trolley is fully loaded
Yardage roll is sent to cropping car and carries out perching by dynamic overloading cropping trolley, is realized that cropping and fortune cloth link are full-automatic, can be mitigated significantly
The workload of worker, while improving operating efficiency.Automatic overloading cropping trolley in the system of the present invention is using AGV trolleies to existing
Some plaiting apparatus are improved, and the power of electric lifting device and transmission device have been put into the top of plaiting apparatus, together
When be provided with a variety of Detection & Controling devices, realize cropping and carry yardage roll process it is increasingly automated；In cropping vehicle-width
In the case of certain, it is circular arc that the shape of twilight orbit, which is designed as both ends, and centre is straight line, can be reserved more to AGV
Space interferes in lifting process with AGV to avoid yardage roll, by clutch can both sides cropping lifting device it
Between switch over, both sides cropping lifting device is driven by a cropping driving motor, in system of the invention from
It is additionally provided with travel switch and limiting and guiding device on dynamic overloading cropping trolley, there is secondary positioning function, it is capable of automatic aligning to knit
Machine/perch, it can be ensured that automatic overloading cropping trolley face loom when cropping makes cropping hook when cropping be sitting at the yardage roll diameter of axle
Lower section, it is ensured that unload cloth and load automatic overloading cropping trolley face perch when empty cloth rewinder roll, it is ensured that cropping unloads cloth and loads empty cloth
The accuracy of the small truck position of cropping when roller.It is provided with cropping on drive sprocket and promotes detection device, AGV has wireless communication function
Controller can be promoted according to cropping detection device calculating chain movable length, and determined according to the movable length of chain every
The occupied situation of a yardage roll storage facility, and testing result is sent into overall control center, in order to overall control center by it is different from
The occupied situation of yardage roll storage facility on dynamic overloading cropping trolley is stored, and is referred to and closed when dispatching next time
Reason allotment.Bar code printing device is additionally provided on automatic overloading cropping trolley in the system of the present invention, AGV has wireless telecommunications
It will include cropping cloth that the controller of function, which can receive the cropping cloth information that overall control center is sent and control bar code printing equipment,
The bar code printing of information comes out, and after the completion of cropping, bar code can be attached on yardage roll by worker, is convenient for subsequent processing.The present invention's
Automatic overloading cropping trolley can carry out automatic cloth-shearing, automatic doffing, and automatic transporting yardage roll is convenient for scheduling and path rule
It draws, rationally utilizes resource, save the stand-by period.
Description of the drawings
Fig. 1 is the general illustration of the present invention；
Fig. 2 is perch and automatic overloading cropping vehicle structure schematic diagram；
Fig. 3 is the structural schematic diagram of perch；
Fig. 4 is limiting and guiding device structural schematic diagram.
In attached drawing, parts list represented by the reference numerals are as follows：
1, loom；2, automatic overloading cropping trolley；3, perch；21, rack；22, automatic travelling device；23, it cuts and arranges
It sets；24, cropping lifting device；25, yardage roll storage facility；26, travel switch；27, the first encoder；28, bar code printing device；
29, cloth roll stand；30, limiting and guiding device；31, holder；32, cloth drive sprocket is unloaded；33, cloth chain is unloaded；34, cloth hook is unloaded；35,
Two origin switch；36, second encoder；37, perching guider
Specific implementation mode
The principle and features of the present invention will be described below with reference to the accompanying drawings, and the given examples are served only to explain the present invention, and
It is non-to be used to limit the scope of the present invention.
As shown in Figure 1-Figure 3, a kind of weaving rooms intelligence cropping and handling system, including loom 1, automatic overloading cropping are small
Vehicle 2, perch 3 and overall control center, for producing cloth and cloth being wound into yardage roll, the automatic overloading is fallen the loom 1
Cloth trolley 2 is removed for being moved in front of loom with loom automatic alignment and by yardage roll from loom 1, each automatic overloading cropping
Multiple yardage rolls can be loaded on trolley 2, and the automatic overloading cropping trolley 2 is additionally operable to yardage roll is carried to after fully loaded yardage roll and test
3 front of cloth holder and automatic alignment, the perch 3 are used to yardage roll being transferred to from automatic overloading cropping trolley 2 itself to go up and store
It deposits yardage roll and waits for perching and subsequent processing；The overall control center is used to obtain woven fabric progress, the automatic overloading cropping trolley 2 of loom
Loading condition, automatic overloading cropping trolley 2 position and perch loading condition, and to automatic overloading cropping trolley 2 into
Row scheduling and path planning.
The automatic overloading cropping trolley 2 includes rack 21, automatic travelling device 22, cloth cutting equipment 23, cropping promotion dress
24, yardage roll storage facility 25 and the controller with wireless communication function are set, the rack 21 is arranged in automatic travelling device 22
On, the cloth cutting equipment 23 and cropping lifting device 24 are arranged in rack 21, and the cloth cutting equipment 23 is used for loom 1
Cloth cut off, the left and right sides of the rack 21 is provided with cropping lifting device 24, is provided on the cropping lifting device 24
Yardage roll storage facility 25, the cropping lifting device 24 are used to after being promoted upward from cropping on loom 1 and by yardage roll be placed into
On yardage roll storage facility 25；The yardage roll storage facility 25 is used to store the yardage roll after being promoted；The automatic travelling device 22 is used
In driving automatic overloading cropping trolley to be moved along specified path, the controller with wireless communication function is for receiving master control
The control instruction at center and to automatic travelling device 22, cloth cutting equipment 23, cropping lifting device 24 and yardage roll storage facility 25 into
Row control.
The cropping lifting device 24 includes chain wheel set, and the chain wheel set includes cropping drive sprocket, the first driven sprocket
With the second driven sprocket, the cropping drive sprocket is arranged in the upper end of rack, first driven sprocket and the second driven chain
Wheel is set to the lower end of rack, and the second driven sprocket is arranged in the outside of rack, the cropping drive sprocket, the first driven chain
Wheel, the second driven sprocket outside are provided with the cropping chain of tensioning；The rack includes and the chain wheel set and cropping chain
The track support means matched, the track support means include vertical track, be set to vertical track end twilight orbit and
The track support being set under twilight orbit on methods, rack；The track support means are provided with out on one side towards shell outside
Mouth slot, the cropping chain is embedded in open slot, further includes cropping hook, and one end of the cropping hook is connected to the cropping chain
On one axis pin of item and free end is arranged on the outside of the open slot, and cropping hook is provided with below the free end of the cropping hook
Idler wheel, the cropping hook idler wheel is rolled with the track support means outer surface to be coordinated, and the two of the front and rear sides of the rack
In group cropping lifting device, two cropping drive sprockets of every group of cropping lifting device drive axis connection by cropping, corresponding
Two cropping drive sprockets in 21 left and right sides of rack are set, axis connection is driven by cropping, the cropping drive shaft is by falling
Cloth driving motor drives.
The cropping driving motor 6 is arranged above rack and is fallen respectively with two groups of rack front and rear sides by clutch
The cropping of cloth lifting device drives axis connection.By controlling clutch, two groups of croppings of motor and rack front and rear sides can be switched
The connection status of the cropping drive shaft of lifting device makes motor be driven respectively to both sides cropping lifting device on demand.
In the present embodiment, the cropping driving motor is connected to falling for the cropping lifting device of left and right two by deceleration device
The both ends of the middle-end of cloth drive shaft, the cropping drive shaft are clamped with two drive sprockets of the rack homonymy respectively.This reality
It applies in example, deceleration device is the worm-gear speed reducer with self-locking function.
In the present embodiment, the front and rear sides of the rack 1 are each provided with one group of cropping lifting device 4, and every group of cropping is promoted
Device 4 includes two cropping lifting devices 4 for being symmetricly set on the left and right sides of rack 1, the front and rear sides of the rack 1 it is every
It is both provided at least one set of yardage roll storage facility 5 on group cropping lifting device 4.
In the present embodiment, every group of yardage roll storage facility includes the symmetrical contour track support being set at left and right sides of rack
Two storing hooks on device, the storing hook is connected to by axis pin in track support means, in the track support means
It is provided with the limiting device for making storing hook coupler body along plumb line direction stress, further includes driving the free end of storing hook to the limit
The energy storage equipment rotated above the device of position.The tension spring being arranged between axis pin and storing hook can be used in the energy storage equipment.It is above-mentioned
Structure makes storing hook and limiting device coordinate, be defaulted as can bearing load state, when the dynamic upward passage storing hook in lower section
When, resigning can be rotated.In the present embodiment, the front and rear sides of rack are both provided with two groups of yardage roll storage facilities, and trolley is fully loaded
When can store four yardage rolls, can actually be increased and decreased as needed.
In the present embodiment, cropping chain idler wheel has been positioned apart from by cropping chain hinge pin on the cropping chain.Institute
It states cropping chain idler wheel and is set to cropping chain hinge pin both ends in groups, so that cropping chain is in track support means expert
It walks smooth.
The both ends of the twilight orbit 46 are circular arc, and centre is straight line, and to be located at straight line same in the center of circle of both ends circular arc
Side.
In the present embodiment, the cloth cutting equipment includes translating device and cutter, the translating device at left and right sides of rack
Cropping lifting device it is vertical, for the translating device for driving cutter movement to cut cloth, the cutter can be around flat
Moving device is rotated and can be cut respectively to the cloth of rack front and rear sides.
Automatic 2 both sides of overloading cropping trolley are additionally provided with travel switch 26, and the travel switch 26 is for detecting certainly
Position detection result is simultaneously sent to wireless telecommunications work(by dynamic overloading cropping trolley and the relative position of loom 1 or perch 3
The controller of energy, the controller with wireless communication function are used for according to position detection result to automatic overloading cropping trolley
Position controlled and adjusted, make automatic overloading cropping trolley face loom/perch.
Cropping is installed on the cropping lifting device 24 and promotes detection device, it includes peace that the cropping, which promotes detection device,
The first encoder 27 on cropping drive sprocket and the first origin switch mounted on the first origin position, the present embodiment
In, the first origin position near a yardage roll storage facility of rack front and rear sides the top is arranged in the first origin switch
On, first encoder 27 is used to calculate the movable length of cropping chain, and first origin switch is used in cropping chain
It drives cropping to be hooked to up to when the first origin position and sends cropping hook position signal to the controller with wireless communication function, it is described
Controller with wireless communication function is used to calculate the position of the movable length and cropping hook of cropping chain using the first encoder
Set, cropping hook position initialization carried out using the detection data of the first origin switch, and according to the movable length of cropping chain and
The occupied situation of each yardage roll storage facility of location determination 5, and testing result is sent into overall control center.
It is additionally provided with bar code printing device 28 on the automatic overloading cropping trolley 2, it is described with wireless communication function
It will include that cropping cloth is believed that controller, which is used to receive the cropping cloth information of overall control center transmission and controls bar code printing equipment 28,
The bar code printing of breath comes out.
Cloth roll stand 29 is additionally provided on the automatic overloading cropping trolley 2, the cloth roll stand 29 is for placing empty cloth rewinder roll.
As shown in figure 4, the automatic travelling device 22 is AGV trolleies or track transport vehicle, outside the cropping lifting device
Side is additionally provided with limiting and guiding device 30, and the limiting and guiding device 30 is used for automatic overloading cropping trolley close to loom/test
Path when cloth holder is oriented to and is limited, and the limiting and guiding device is that the wedge shape guiding dress of multiple idler wheels is provided on inclined-plane
It sets.In the present embodiment, inclined-plane is arranged on the inside of wedge-shaped guider, when automatic overloading cropping trolley is to positive loom/perch, wedge
Shape guider is stuck on the outside of loom/perch.Outside both sides are additionally provided in the present embodiment, on the perch leads with wedge shape
The perching guider 37 coordinated to device.
The perch 3 includes holder 31 and unloading lifting device, and the unloading lifting device is symmetricly set on rack two
Side, the unloading lifting device are used to yardage roll being transferred to perch 3 from automatic overloading cropping trolley 2.
It is described unloading lifting device include be disposed over unload 32 cropping driving motor of cloth drive sprocket and be arranged under
Cloth driven sprocket unloads in side, unloads 32 cropping driving motor of cloth drive sprocket and unloads to be cased on the outside of cloth driven sprocket and unloads cloth chain 33 and fall
Cloth driving motor, it is described unload 33 cropping driving motor of cloth chain be embedded on 31 cropping driving motor of holder unload cloth chain guiding
In slot；It is described unload to be provided on 33 cropping driving motor of cloth chain unload 34 cropping driving motor of cloth hook, the cloth chain 33 that unloads is fallen
Cloth driving motor is used to unload the movement drive yardage roll movement of 34 cropping driving motor of cloth hook by driving, and 31 cropping of the holder drives
Dynamic motor both sides unload the high settings such as 34 cropping driving motor of cloth hook and quantity is equal, be correspondingly arranged at 31 left and right sides of holder
Two are unloaded cloth drive sprocket and drive axis connection by unloading cloth, and the cloth drive shaft of unloading is by unloading the driving of cloth driving motor.
In the present embodiment, the cloth driving motor that unloads is connected to the middle-end for unloading cloth drive shaft, this implementation by deceleration device
In example, deceleration device is the worm-gear speed reducer with self-locking function.
It is equipped on the unloading lifting device and unloads cloth promotion detection device, the cloth that unloads promotes detection device including installing
Second encoder 36 on unloading cloth drive sprocket and the second origin switch 35 mounted on the second origin position, described second compiles
Code device 36 is for calculating the movable length for unloading cloth chain, and second origin switch 35 is for being hooked to unloading cloth chain-driving and unload cloth
Cloth hook position signal is unloaded to the controller transmission with wireless communication function up to when the second origin position, it is described that there are wireless telecommunications
The controller of function is used to unload the movable length of cloth chain using second encoder calculating and unloads the position of cloth hook, utilizes the second original
The detection data of point switch carries out unloading cloth hook position initialization, and according to the movable length for unloading cloth chain and unloads cloth hook location determination
The occupied situation of cloth hook each is unloaded, and testing result is sent into overall control center.
The course of work of the present invention includes the following steps：
In the present embodiment, automatic overloading cropping trolley front and rear sides are both provided with one group of cropping lifting device and two groups of yardage rolls
Storage facility, therefore automatic overloading cropping trolley front and rear sides can store 2 yardage rolls, an automatic overloading cropping trolley is fully loaded
After can store 4 yardage rolls, can be adjusted as needed in actual use, when cropping, overall control center is according to automatic overloading cropping
The position of idle yardage roll storage facility, adjusts the direction of automatic overloading cropping trolley, makes idle yardage roll storage facility court on trolley
To target loom.
The course of work of the present invention is as follows：
After the power is turned on, auto-initiation control system is reset to initial value to parameters, passes through automatic overloading cropping trolley
Origin switch carries out initial alignment to the yardage roll hook in automatic lifting device.
After overall control center, which receives certain loom, sends out the signal for completing woven fabric, given from this by wireless telecommunications
Loom is nearest and automatic overloading cropping trolley of not yet fully loaded yardage roll sends and prepares cropping instruction, and the road that most will reasonably walk
Every identification information of diameter and yardage roll is sent to AGV, and AGV just drives automatic overloading cropping trolley to be moved according to specified path,
The printer on automatic overloading cropping trolley starts print label simultaneously.When automatic overloading cropping trolley is moved to this loom
When front, the control system on automatic overloading cropping trolley will send out instruction, control the cropping above cropping lifting device
Driving motor speed reducer drives the cropping hook movement on chain, while the encoder on drive sprocket starts to calculate chain movement
Distance shows that cropping hook has arrived at extreme lower position when distance is equal to a certain setting value.At this moment AGV just drives automatic overloading
Cropping trolley starts traversing close to loom, the yardage roll roller support in the limiting and guiding device and loom of cropping lifting device both sides
Cooperation, the relative position of AGV adjust automaticallies automatic overloading cropping trolley and loom, realization are accurately positioned.When travel switch with knit
Yardage roll roller support contact on machine sends out signal and shows the traversing completion of trolley, and cloth is cut in the controller control with wireless communication function
The cutter of device rotates and is aligned the cloth on loom automatically, and cutter mobile device drives cutter movement, completes the cutting of cloth,
Then cutter returns to origin.At this moment the control system on automatic overloading cropping trolley is issued by instruction, controls cropping lifting device
The cropping driving motor speed reducer of top drives the cropping hook on chain to move up, while the encoder on drive sprocket starts
The distance of chain movement is calculated, when cloth spool encounters the storing hook on cropping lifting device, storing hook can rotate up evacuation
Cloth spool, after cloth spool passes through, storing is hooked in auto-returned original position under the pulling force effect of tension spring.It is calculated when encoder
When distance is equal to a certain setting value, show that cropping hook has arrived at top layer's storing position, at this moment cropping driving motor speed reducer
It drives the cropping hook on chain to move down yardage roll is placed on storing hook, AGV just drives automatic overloading cropping trolley to start
Electronic tag, is then attached on yardage roll by traversing return, completes first time cropping.
Control system on automatic overloading cropping trolley can record the distance of cropping hook movement, judge in this, as condition
The storage situation of yardage roll, and overall control center is sent information to by way of wireless telecommunications, facilitate overall control center to assign next time
Cropping instructs.
When storage is abound with volume on automatic overloading cropping trolley, overall control center will be sent to certain perch and dispense yardage roll
Instruction, while best routing information is sent to AGV, AGV just drives automatic overloading cropping trolley to be moved according to specified path
Dynamic, when being moved to the front of this perch, AGV just drives automatic overloading cropping trolley to start traversing to lean on to perch
Closely, the limiting and guiding device cooperation in the limiting and guiding device and perch of cropping lifting device both sides, AGV adjust automaticallies are automatic
The relative position of overloading cropping trolley and loom, realization are accurately positioned.Letter is sent out when travel switch is contacted with the holder of perch
Number show the traversing completion of trolley, the chain-driving hook on perch moves down that empty cloth rewinder roll is placed on automatic overloading cropping is small
It in cloth roll stand on vehicle, then proceedes to move down, when the hook on perch is in automatic overloading cropping trolley storing hook
When lower section, the chain on perch is begun to move up, and is driven hook that yardage roll is triggered completion and is unloaded cloth, the yardage roll on perch is just
Wait for artificial or machine processing.After the yardage roll of automatic overloading cropping trolley front and rear sides is all removed, overall control center is connected to
It unloads cloth and completes signal；Overall control center is assigned cropping next time to automatic overloading cropping trolley further according to the working condition of loom and is appointed
Business.
The present invention can obtain the woven fabric progress of loom, the loading condition of automatic overloading cropping trolley, automatic overloading cropping
The position of trolley and the loading condition of perch carry out reasonable distribution and scheduling to automatic overloading cropping trolley, and to automatic more
The path for carrying cropping trolley is planned, and controls automatic overloading cropping trolley by yardage roll after automatic overloading cropping trolley is fully loaded
It is sent to cropping car and carries out perching, realize that cropping and fortune cloth link are full-automatic, the workload of worker can be mitigated significantly, improved simultaneously
Operating efficiency.Automatic overloading cropping trolley in the system of the present invention is combined conventional cropping car and AGV trolleies, due to
AGV trolleies need to occupy the space of cropping car bottom, and the span length between loom is limited, therefore the shape of twilight orbit
It is circular arc for both ends, centre is straight line, may insure that cropping car can be in loom while having reserved enough spaces to AGV again
Between tunnel in accessible shuttle movement, automatic overloading cropping trolley of the invention can carry out automatic cloth-shearing, fall automatically
Cloth is convenient for scheduling and path planning, rationally utilizes resource, saves the stand-by period.It can falling in both sides by clutch
It switches between cloth lifting device, rack front and rear sides cropping lifting device is driven by a cropping driving motor
It is dynamic, it is additionally provided with travel switch and limiting and guiding device on the automatic overloading cropping trolley in system of the invention, is had secondary
Positioning function, loom/perch capable of automatic aligning, it can be ensured that automatic overloading cropping trolley face loom when cropping makes cropping
When cropping hook be sitting at below the yardage roll diameter of axle, it is ensured that unload cloth and load automatic overloading cropping trolley face perch when empty cloth rewinder roll,
The accuracy of the small truck position of cropping when ensuring cropping, unload cloth and loading empty cloth rewinder roll.It is provided with cropping on drive sprocket and promotes detection
Device, AGV have the movable length for calculating chain that the controller of wireless communication function can promote detection device according to cropping, and
The occupied situation of each yardage roll storage facility is determined according to the movable length of chain, and testing result is sent into overall control center,
In order to which overall control center stores the occupied situation of the yardage roll storage facility on different automatic overloading cropping trolleies, and
It is referred to and rational allocation when dispatching next time.It is additionally provided with bar code on automatic overloading cropping trolley in the system of the present invention
There is the controller of wireless communication function can receive the cropping cloth information and control strip that overall control center is sent by printing equipment, AGV
Code printing equipment comes out the bar code printing comprising cropping cloth information, and after the completion of cropping, bar code can be attached on yardage roll by worker,
Convenient for subsequent processing.
The above is the citing of best mode for carrying out the invention, wherein the part that do not address in detail is that this field is common
The common knowledge of technical staff.Protection scope of the present invention is based on the contents of the claims, any technology based on the present invention
The equivalent transformation of enlightenment and progress, also within protection scope of the present invention.
Claims (10)
1. a kind of weaving rooms intelligence cropping and handling system, which is characterized in that including loom (1), automatic overloading cropping trolley
(2), perch (3) and overall control center, the loom (1) are described automatic more for producing cloth and cloth being wound into yardage roll
Cropping trolley (2) is carried to remove with loom automatic alignment and by yardage roll from loom (1) for being moved in front of loom, it is each automatic
Multiple yardage rolls can be loaded on overloading cropping trolley (2), the automatic overloading cropping trolley (2) is additionally operable to will after fully loaded yardage roll
Yardage roll is carried in front of perch (3) and automatic alignment, and the perch (3) is used for yardage roll from automatic overloading cropping trolley
(2) it is transferred to and itself goes up and store yardage roll waiting perching and subsequent processing；The overall control center be used to obtain the woven fabric of loom into
Degree, the loading condition of automatic overloading cropping trolley (2), automatic overloading cropping trolley (2) position and perch loading condition,
And automatic overloading cropping trolley (2) is scheduled and path planning.
2. weaving rooms intelligence cropping according to claim 1 and handling system, which is characterized in that the automatic overloading is fallen
Cloth trolley (2) includes rack (21), automatic travelling device (22), cloth cutting equipment (23), cropping lifting device (24), yardage roll storage
Device (25) and the controller with wireless communication function, the rack (21) is arranged on automatic travelling device (22), described
Cloth cutting equipment (23) and cropping lifting device (24) are arranged in rack (21), and the cloth cutting equipment (23) is used for loom
(1) cloth on is cut off, and cropping lifting device (24), the cropping lifting device are provided at left and right sides of the rack (21)
(24) it is provided with yardage roll storage facility (25) on, the cropping lifting device (24) is used for from cropping on loom (1) and by yardage roll
It is placed on yardage roll storage facility (25) after being promoted upward；The yardage roll storage facility (25) is used to store the cloth after being promoted
Volume；The automatic travelling device (22) is described to have channel radio for driving automatic overloading cropping trolley to be moved along specified path
The controller of communication function be used for receive overall control center control instruction and to automatic travelling device (22), cloth cutting equipment (23), fall
Cloth lifting device (24) and yardage roll storage facility (25) are controlled.
3. weaving rooms intelligence cropping according to claim 1 and handling system, which is characterized in that the cropping promotes dress
It includes chain wheel set to set (24), and the chain wheel set includes cropping drive sprocket, the first driven sprocket and the second driven sprocket, described to fall
Cloth drive sprocket is arranged in the upper end of rack, and first driven sprocket and the second driven sprocket are set to the lower end of rack, and
Second driven sprocket is arranged to be set on the outside of the outside of rack, the cropping drive sprocket, the first driven sprocket, the second driven sprocket
It is equipped with the cropping chain of tensioning；The rack include with the chain wheel set and the matched track support means of cropping chain, it is described
Track support means include vertical track, are set to the twilight orbit of vertical track end and are set to methods, rack under twilight orbit
On track support；The track support means are provided with open slot, the cropping chain insertion on one side towards shell outside
Further include cropping hook in open slot, one end of the cropping hook is connected on an axis pin of the cropping chain and freedom
End is arranged on the outside of the open slot, and cropping hook idler wheel, the cropping hook idler wheel are provided with below the free end of the cropping hook
It rolls and coordinates with the track support means outer surface, it is right in two groups of cropping lifting devices of the front and rear sides of the rack
Two cropping drive sprockets at left and right sides of rack (21) should be set, axis connection, the cropping drive shaft are driven by cropping
It is driven by cropping driving motor.
4. weaving rooms intelligence cropping according to claim 1 and handling system, which is characterized in that the automatic overloading is fallen
Cloth trolley (2) both sides are additionally provided with travel switch (26), the travel switch (26) for detect automatic overloading cropping trolley with
Position detection result is simultaneously sent to the controller with wireless communication function, institute by the relative position of loom (1) or perch (3)
The controller with wireless communication function is stated for being controlled to the position of automatic overloading cropping trolley according to position detection result
System and adjustment, make automatic overloading cropping trolley face loom/perch.
5. weaving rooms intelligence cropping according to claim 2 and handling system, which is characterized in that the cropping promotes dress
It sets and cropping promotion detection device is installed on (24), it includes being mounted on cropping drive sprocket that the cropping, which promotes detection device,
First encoder (27) and the first origin switch mounted on the first origin position, first encoder (27) fall for calculating
The movable length of cloth chain, first origin switch be used for when cropping chain-driving cropping is hooked to up to the first origin position to
Controller with wireless communication function sends cropping hook position signal, and the controller with wireless communication function is for profit
With the first encoder calculate cropping chain movable length and cropping hook position, using the first origin switch detection data into
Row cropping hook position initialization, and according to the quilt of the movable length of cropping chain and each yardage roll storage facility (5) of location determination
Occupancy situation, and testing result is sent into overall control center.
6. weaving rooms intelligence cropping according to claim 1 and handling system, which is characterized in that the automatic overloading is fallen
Bar code printing device (28) is additionally provided on cloth trolley (2), the controller with wireless communication function is for receiving master control
Cropping cloth information that center is sent simultaneously controls bar code printing equipment (28) and comes out the bar code printing comprising cropping cloth information,
Cloth roll stand (29) is additionally provided on the automatic overloading cropping trolley (2), the cloth roll stand (29) is for placing empty cloth rewinder roll.
7. weaving rooms intelligence cropping according to claim 2 and handling system, which is characterized in that the automatically walk dress
It is AGV trolleies or track transport vehicle to set (22), and limiting and guiding device (30) is additionally provided on the outside of the cropping lifting device (24),
The path when limiting and guiding device (30) is for automatic overloading cropping trolley close to loom/perch is oriented to and is limited
Fixed, the limiting and guiding device (9) is the wedge-shaped guider that multiple idler wheels are provided on inclined-plane.
8. weaving rooms intelligence cropping according to claim 1 and handling system, which is characterized in that the perch (3)
Including holder (31) and unloading lifting device, the unloading lifting device is symmetricly set on rack both sides, and the unloading promotes dress
It sets for yardage roll to be transferred to perch (3) from automatic overloading cropping trolley (2).
9. weaving rooms intelligence cropping according to claim 1 and handling system, which is characterized in that the unloading promotes dress
Set including be disposed over unload cloth drive sprocket (32) and what is be arranged below unload cloth driven sprocket, unload cloth drive sprocket (32)
Unload cloth chain (33) with unloading to be cased on the outside of cloth driven sprocket, it is described unload cloth chain (33) and be embedded on holder (31) unload cloth chain
In guide groove；It is described unload to be provided on cloth chain (33) unload cloth hook (34), it is described unload cloth chain (33) for by drive unload cloth
Hook (34) is mobile to drive yardage roll movement, and the holder (31) both sides unload the high settings such as cloth hook (34) and quantity is equal, it is corresponding
Be arranged two at left and right sides of holder (31) unload cloth drive sprocket by unload cloth drive axis connection, it is described unload cloth drive shaft by
Unload the driving of cloth driving motor.
10. weaving rooms intelligence cropping according to claim 9 and handling system, which is characterized in that the unloading is promoted
It is equipped on device and unloads cloth and promote detection device, described to unload cloth to promote detection device include being mounted on the unloaded on cloth drive sprocket
Two encoders (36) and the second origin switch (35) mounted on the second origin position, the second encoder (36) is for calculating
Unload the movable length of cloth chain, second origin switch (35) is used to be hooked to up to the second origin position unloading cloth chain-driving and unload cloth
When setting cloth hook position signal, the controller with wireless communication function are unloaded to the controller transmission with wireless communication function
For unloading the movable length of cloth chain using second encoder calculating and unloading the position of cloth hook, the detection of the second origin switch is utilized
Data unload cloth hook position initialization, and according to the movable length for unloading cloth chain and unload cloth hook location determination and each unload cloth hook
Occupied situation, and testing result is sent into overall control center.
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| CN108750818B (en) | 2019-05-24 |
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