CN108746085A - A kind of insulator cleaning car - Google Patents
A kind of insulator cleaning car Download PDFInfo
- Publication number
- CN108746085A CN108746085A CN201810636268.2A CN201810636268A CN108746085A CN 108746085 A CN108746085 A CN 108746085A CN 201810636268 A CN201810636268 A CN 201810636268A CN 108746085 A CN108746085 A CN 108746085A
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- Prior art keywords
- spray gun
- seat
- fixed
- riser
- transverse slat
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- 238000004140 cleaning Methods 0.000 title claims abstract description 74
- 239000012212 insulator Substances 0.000 title claims abstract description 65
- 239000007921 spray Substances 0.000 claims abstract description 90
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 32
- 235000011089 carbon dioxide Nutrition 0.000 claims abstract description 32
- 230000033001 locomotion Effects 0.000 claims abstract description 6
- 239000003351 stiffener Substances 0.000 claims description 30
- 230000007246 mechanism Effects 0.000 claims description 24
- 238000005096 rolling process Methods 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 2
- 239000007924 injection Substances 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 238000005406 washing Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 238000011010 flushing procedure Methods 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000003915 air pollution Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 206010065954 Stubbornness Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000809 air pollutant Substances 0.000 description 1
- 231100001243 air pollutant Toxicity 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention belongs to power grid cleaning equipment field more particularly to a kind of insulator cleaning cars.A kind of insulator cleaning car of the present invention has fully considered on the basis of the limitation of washing and cleaning operation site environment and the demand of washing and cleaning operation, solves existing insulator cleaning program inefficiency through the above scheme, the bad problem of cleaning performance, rail flat car being capable of quick orbital motion, Dry ice cleaning scheme can ensure the effect of insulator cleaning as far as possible, the insulator dirt being difficult to clean off along track can be good at being purged, pass through the collaborative work of spray gun assembly and executing agency, the different insulator of various installation sites and setting angle to track both sides for capableing of effective is cleaned one by one, the efficiency and quality of insulator cleaning can greatly be improved, dry ice flushing simultaneously does not influence power grid normal operation.
Description
Technical field
The invention belongs to power grid cleaning equipment field more particularly to a kind of insulator cleaning cars.
Background technology
In transmission line of electricity, the clean and maintenance of insulator is of great significance to the safety and stablization of power transmission line.With warp
The development of Ji, air pollution caused by all kinds of pollution gas, floating particle etc. is increasingly severe, especially near transportation route
Since vehicle is more, the impurity in air more sends out bundle, and pollution level is also higher, and the pollutant in these air is encountering misty rain
And be very easy to be attached to the surface of insulator when temperature change, since pollutant itself has certain electric conductivity and tool
There is water suction feature, accumulate after certain time, often makes insulator that pollution flashover accident occur, cause substation, line tripping, cause
Large area blackout causes prodigious economic loss.
A large amount of power network line is distributed with along the railway, electric power is provided for the infrastructure along train and railway,
Since railway transportation noise is big, railway is generally located on remote area or outskirts of a town edge far from residential area, therefore certain
The workload of insulator clean and maintenance is increased in degree；Since railway transportation especially shipping is frequent, to ensure safety, iron
Road both sides are generally with protective fence, simultaneously because rail interlocks, some existing large-scale cleaning equipments or vehicle be difficult to it is close or
It nearby being operated into rail, therefore can only generally use and manually be cleaned, cleaning efficiency is low, and since train is frequent
Quickly movement causes large quantity of air pollutant long-term aggregated along rail, wherein also mixing a large amount of salt, minerals
Grain (because goods stock leaks on the way, track base material dust).Cause cleaning difficult, is especially easy in insulator in low-temperature region
The upper dirt for forming the hard stubbornness of large area, cleaning difficulty is big, and workload is significantly increased, and the effect after artificial cleaning is also paid no attention to
Think.
Invention content
The purpose of the invention is, provides a kind of insulator cleaning car being adapted to insulator cleaning along track,
It can be good at the tough stains on insulator along removing, and cleaning efficiency is high, can improve the safety of power grid along track
Stability.
To achieve the above object, the invention adopts the following technical scheme that.
A kind of insulator cleaning car, including rail flat car, operating room, resource room, avoiding jetting mechanism, executing agency；Track is flat
Vehicle includes flatcar vehicle body, drive system and wheel；Operating room is equipped with control switch and image display device；Resource room is equipped with
Dry ice pelletizer and storage tank；The course of work of the control switch for controlling cleaning vehicle, controls each component and equipment
System, dry ice pelletizer are used to store the dry ice of dry ice pelletizer manufacture for manufacturing dry ice, storage tank；
Avoiding jetting mechanism includes scissor component, spray gun assembly, and scissor component includes multigroup scissor, spray gun seat and hydro-peening seat,
Scissor intersects splicing by multiple supporting rods and forms, and scissor component is controlled flexible by scissor cylinder；The upper end of scissor and spray gun seat
Connection, spray gun seat are equipped with spray gun；The lower end of scissor is connect with hydro-peening seat, and hydro-peening seat is connected to executing agency, and in the machine of execution
Rotation on structure；Video camera is provided on spray gun assembly；
Executing agency includes traversing component and vertical shift component, and traversing component drives avoiding jetting mechanism along the direction of vertical track
Mobile, vertical shift component drives the movement of avoiding jetting mechanism direction along ng a path；Traversing component includes the rotation group being rotatably connected with hydro-peening seat
Part, rotary components are internally provided with electric rotating machine and gear set to drive hydro-peening seat to rotate, and traversing component further includes transverse slat, rotation
Component lower end is fixedly connected with transverse slat, transverse slat lower face be equipped with sliding block, vertical shift component be equipped with guide rail, sliding block move along the rail with
Make transverse slat transverse shifting on vertical shift component；
Vertical shift component includes track base and riser, and track base is fixed on rail flat car, and guide rail is fixed on track base,
Riser is vertically movable relative to rail flat car on guide rail by sliding block, and traversing component is set to the top of riser, and transverse slat is by leading
Rail group and screw pair are flexibly connected with riser.
Further refinement to this programme further includes that drive system is self actuating system or takes power drive system online；
The size of flatcar vehicle body is not less than 2000mm*900mm.
Further refinement to this programme further includes that spray gun seat and hydro-peening seat are cuboid shell-like structure, spray gun seat
Lower face is open, the upper surface opening of hydro-peening seat；
Scissor is intersected splicing by multiple supporting rods and is formed, and the supporting rod positioned at both ends is connected separately with fixed link and rolling
Lever, fixed link and rolling rod positioned at scissor upper end are connected to spray gun seat, are located at fixed link and the rolling of scissor lower end
Bar is connected to hydro-peening seat；The first fixed shaft hole and the second fixed shaft hole are respectively equipped on the side wall of spray gun seat and hydro-peening seat, in
Side is respectively equipped with rolling groove, and during fixed link is inserted into fixed shaft hole, the both ends of rolling rod are equipped with idler wheel and are rolled along rolling groove；It cuts
Fork cylinder one end is hinged on hydro-peening seat, one end and scissor member hinges；
The side of spray gun seat upper surface is equipped with swing rod, and swing rod, the other side of spray gun seat upper surface are hinged on connecting rod base
Equipped with spray gun cylinder, spray gun guide rail is fixed between the cylinder axis of spray gun cylinder and the free end of swing rod, spray gun passes through sliding block
It moves along the rail, spray gun nut seat is equipped with below spray gun, spray gun leading screw is equipped in spray gun nut seat, the both ends of spray gun leading screw are distinguished
It is fixedly connected with the both ends of guide rail, one end of guide rail is additionally provided with gun motor, and the motor shaft of gun motor is connect with spray gun leading screw
To drive spray gun leading screw to rotate and spray gun driven to move along the rail.
Further refinement to this programme further includes that rotary components include chassis, and chassis is fixed on by bolt and nut group
On transverse slat, chassis and transverse slat are equipped with through-hole, and the through-hole diameter on transverse slat is less than the through-hole on chassis, further includes support shaft, branch
It supports axis lower end and is inserted into the through-hole of transverse slat and fixed, further include driven gear, be arranged that there are two swivel bearings in support shaft, be located at
The outer shroud of the swivel bearing of lower section is fixedly connected with chassis, and the swivel bearing to be located above is connect with driven gear so that passive
Gear can be freely rotated relative to chassis, and driven gear is equipped with mounting hole, and avoiding jetting mechanism is fixed on by bolt and nut group
On driven gear；The side on chassis is fixed with electric rotating engine base, and electric rotating machine is fixed on electric rotating engine base, motor shaft with it is passive
The axis of gear is parallel, and motor shaft is equipped with driving gear, and driving gear mutually bites conjunction with driven gear.
Further refinement to this programme further includes that the lower face center of hydro-peening seat is equipped with rotated locating shaft, driven gear
Center is equipped with rotational positioning axis hole, and the center of support shaft is equipped with axis hole, rotated locating shaft, support shaft axis hole, chassis and transverse slat
The through-hole at center is coaxial, and rotated locating shaft is inserted into collinear to ensure in rotational positioning axis hole；The lower end of transverse slat is fixed with transverse slat silk
Thick stick nut is equipped with transverse slat leading screw in feed screw nut, and the both ends of transverse slat leading screw are fixed on the upper surface of riser, and the lower face of transverse slat is also
Equipped with the first sliding block, the upper surface of riser is fixed with the first guide rail, and the first guide rail and the first sliding block form line slideway auxiliary, riser
On be further fixed on transverse slat leading screw driving motor to drive traversing component to move.
Further refinement to this programme further includes that vertical shift component includes riser, riser section be containing there are one horizontal edge and
The upper surface of two vertical edge Jiong shapes, the horizontal edge of riser is equipped with guide-track groove, is equipped with the first guide rail in guide-track groove, traversing component passes through cunning
Block connect with the first guide rail and is moved along the first guide rail；
The lower face of the horizontal edge of riser is equipped with sliding block, is equipped with the second guide rail accordingly on flatcar vehicle body, the second guide rail is along rail
Road direction is fixed on flatcar vehicle body；The lower face of the horizontal edge of riser is further fixed on screw pair, and wherein nut seat is fixed
On riser, leading screw is fixedly connected on the upper surface of flatcar vehicle body by the lead screw base positioned at leading screw both ends, and lead screw base is equipped with
Mounting hole, leading screw are inserted into through-hole and realize rotation by swivel bearing；
Further include stiffener, stiffener is set to the outside of two vertical edges of riser, and stiffener is horizontally fixed on flatcar vehicle
Two of the upper surface of body, riser are equipped with guide rail slide block group between side and stiffener, middle guide is fixed on the side of stiffener
Face, sliding block are fixed on the outside of two sides of riser.
Further refinement to this programme further includes, and the upper surface of stiffener is uniformly provided with multiple counterbores, on flatcar vehicle body
Equipped with stiffener mounting groove, it is equipped with threaded hole in stiffener mounting groove, stiffener is bolted on flatcar vehicle body and passes through
Stiffener mounting groove is positioned.
Further refinement to this programme further includes that riser both sides extend outward to form plummer, and the lower end of plummer is solid
Surely there is roll wheel assembly, the idler wheel in roll wheel assembly rolls on flatcar vehicle body, and told idler wheel makes for plastic material；Flatcar vehicle body
Surface be equipped with the raceway advanced for idler wheel.
Further refinement to this programme further includes that resource room further includes dry ice conveyance conduit and storage pressure tank control
Device.Pressure control device is used to ensure the safety of dry ice storage, realizes that advance produce uses at any time, in order in idle standard
Enough dry ice is prepared enough with to be used.
Advantage is：
A kind of insulator cleaning car of the present invention is made in the limitation and cleaning for having fully considered washing and cleaning operation site environment
On the basis of the demand of industry, solves existing insulator cleaning program inefficiency through the above scheme, cleaning performance is bad
Problem, rail flat car can quick orbital motion, Dry ice cleaning scheme can ensure as far as possible insulator cleaning effect,
The insulator dirt being difficult to clean off along track can be good at being purged, pass through spray gun assembly and executing agency
Cooperate, be capable of effective the different insulator of the various installation sites and setting angle to track both sides carry out by
One cleaning can greatly improve the efficiency and quality of insulator cleaning, while dry ice flushing does not influence power grid normal operation, should
Scheme is particularly adapted to clean the insulator along railroad track, can make full use of the track clear time, as far as possible
Guarantee do not influence normal rail transport and electric network state, effectively improve rail transport and the safety of corresponding operation of power networks
Property and stability.
Description of the drawings
Fig. 1 is the structural schematic diagram of insulator cleaning car of the present invention；
Fig. 2 is the side view of insulator cleaning car of the present invention；
Fig. 3 is the front view of the avoiding jetting mechanism of insulator cleaning car of the present invention；
Fig. 4 is the perspective view of the avoiding jetting mechanism of insulator cleaning car of the present invention；
Fig. 5 is the structural schematic diagram of the executing agency of insulator cleaning car of the present invention；
Fig. 6 is the structural schematic diagram of the traversing component of insulator cleaning car of the present invention；
Fig. 7 is the side sectional view of the traversing component of insulator cleaning car of the present invention；
Fig. 8 is the structural schematic diagram of the vertical shift component of insulator cleaning car of the present invention.
Specific implementation mode
It elaborates to the invention below in conjunction with specific embodiment.
Shown in as shown in Fig. 1~Fig. 8；
A kind of insulator cleaning car is mainly used for carrying out washing and cleaning operation to the insulator of track both sides, unsuitable near track
Someone or stoppage of vehicle, railway distance, position is remote, and artificial washing and cleaning operation amount is excessive, and all kinds of ancillary equipments are difficult to carry, because
Insulator cleaning car of this present invention is provided on rail flat car 1, along track travel and is carried correlation by rail flat car 1 and is set
Standby, rail flat car 1 includes flatcar vehicle body 11, drive system and wheel 12.
The avoiding jetting mechanism 4 that being provided on rail flat car 1 can move cleans insulator, to ensure avoiding jetting mechanism 4
The insulator of track both sides can be cleaned, avoiding jetting mechanism 4 cannot perpendicular to the move distance of track on rail flat car 1
Too small, otherwise avoiding jetting mechanism 4 cannot effectively clean insulator, while avoiding jetting mechanism 4 should also have direction along ng a path foot
Enough move distances, to ensure that insulator can carry out completely insulator surface from both sides or obliquely downward with comprehensive angle
Cleaning, in conjunction with effective cleaning distance of avoiding jetting mechanism in the present embodiment 4 and the width of existing standard trajectory, flatcar vehicle body used
11 size should be not less than 2000mm*900mm (i.e. the necessary running space of hydro-peening component).
Since air pollution is serious along track, insulator surface dirt composition is complicated, including all kinds of aqueous, oiliness and
Either particles of inorganic material etc. is undesirable using common water spray or contact cleaning effect for each type organic, while along track
Should not carry out frequent washing and cleaning operation to avoid influence rail transport, therefore when general job nearby insulator surface dirt compared with
More, common cleaning way takes too long, therefore is cleaned to insulator using dry ice in the present invention.Dry ice cleaning passes through height
Pressure is by dry ice blasting to insulator surface, the quick difference variation generated when being gasified using the physical shock of dry ice particles, dry ice
And the expansion of (entering dirt gap) dry ice squeezes and quickly to make dirt destruction, deformation warpage and blown by high-voltage high-speed gas
Go out insulator surface to realize Rapid Cleaning, Dry ice cleaning is efficient, not will produce pollution, can avoid to track along thread environment
Secondary destruction pollution, air pollution near track can be alleviated by cleaning the atmosphere of generation, extend the guarantor of cleaning achievement
It holds the time, while Dry ice cleaning will not have an impact the operating status of insulator, can realize that electrification is cleaned, therefore relative to
Other existing cleaning programs, the operation that Dry ice cleaning especially adapts to clean insulator along track in the present invention need
It asks.Buying dry ice or self-control dry ice may be used using Dry ice cleaning, it is contemplated that most of orbital positions are remoter to be caused
Transportation cost increases, and dry ice consumption is larger, and from cost-effective and raising cleaning efficiency triggering, the present invention is using self-control dry ice
Cleaned, therefore the insulator cleaning car in the present invention further includes resource room 3, be equipped in resource room 3 dry ice pelletizer and
Storage tank, for producing and preserving dry ice at any time so that cleaning uses.
For the effect realized operation, ensure cleaning, enabling cleaning operation, person obtains insulator surface state, this hair in time
It is aobvious to rail flat car 1 and image to be provided with control switch in operating room 2 for the bright operating room 2 including being arranged on rail flat car 1
Showing device, control switch is for realizing the control to rail flat car 1, avoiding jetting mechanism 4, dry ice cleaning system etc., image display dress
It sets and is used for Real-time Feedback insulator surface state, the course of work is adjusted at any time to carry out feedback to cleaning process.
Avoiding jetting mechanism 4 in the present invention includes mainly 40 component of scissor, spray gun group for realizing the hydro-peening to insulator
Part, spray gun assembly are provided with spray gun, there is the pipe for being connected to dry ice storage tank on spray gun for fixing and ensureing Burners Positions
Road and the circuit acted for controlling spray gun, insulator surface image when spray gun is nearby equipped with video camera to obtain hydro-peening.By
It is located at different height in insulator, therefore is provided with 40 component of scissor so that the height of spray gun assembly can be adjusted to all insulators
It is cleaned.
40 component of scissor includes multigroup scissor 40, spray gun seat 41 and hydro-peening seat 42, include at least two groups of scissors 40 with
Ensure spray gun assembly stable action, according to actual conditions needs, increase scissor 40 if necessary with improve structural strength with.And it holds
Beijing South Maxpower Technology Co. Ltd's power, scissor 40 are hingedly made of the supporting rod 400 of multiple strips in intermediate and end portions cross, are located at about 40 scissor
The supporting rod 400 at both ends is connected separately with fixed link 401 and rolling rod 402.
Spray gun seat 41 and hydro-peening seat 42 are cuboid shell-like structure, spray gun seat 41 and the length of hydro-peening seat 42 in the present invention
Wide size is identical in order to manufacture and assemble, the lower face opening of spray gun seat 41, the upper surface opening of hydro-peening seat 42；Positioned at cutting
The fixed link 401 and rolling rod 402 for pitching 40 upper ends are connected to spray gun seat 41, be located at 40 lower end of scissor fixed link 401 and
Rolling rod 402 is connected to hydro-peening seat 42；The first fixed shaft hole 410 and are respectively equipped on the side wall of spray gun seat 41 and hydro-peening seat 42
Two fixed shaft holes 422, inside is respectively equipped with rolling groove 420, during fixed link 401 is inserted into fixed shaft hole, the two of rolling rod 402
End is rolled equipped with idler wheel and along rolling groove 420；403 one end of scissor cylinder is hinged on hydro-peening seat 42, one end and 40 component of scissor
Hinged, for ease of control, the hinge joint of cylinder and scissor 40 is provided on a hinge bar 404 between two groups of scissors 40,
Identical hinge joint in two groups of scissors 40 is inserted at the both ends of hinge bar 404 respectively.
The upper end of scissor 40 is connect with spray gun seat 41, and spray gun seat 41 is equipped with spray gun；The lower end of scissor 40 and hydro-peening seat 42
Connection, hydro-peening seat 42 are connected to executing agency, and the rotation in executing agency；Video camera is provided on spray gun assembly；Spray gun seat
The side of 41 upper surfaces is equipped with swing rod 411, and swing rod 46 is hinged on connecting rod base, and the other side of 41 upper surface of spray gun seat is equipped with spray
Rifle cylinder 43 is fixed with spray gun guide rail between the cylinder axis of spray gun cylinder 43 and the free end of swing rod 46, and spray gun passes through sliding block
It is moved along spray gun guide rail, spray gun nut seat 44 is equipped with below spray gun, spray gun leading screw 47, spray gun leading screw are equipped in spray gun nut seat 44
47 both ends are fixedly connected with the both ends of guide rail respectively, and one end of guide rail is additionally provided with gun motor 47, the motor of gun motor 47
Axis is connect with spray gun leading screw to drive spray gun leading screw to rotate and spray gun is driven to move along the rail.By controlling the past of gun motor 47
The stretching motion of multiple driving and spray gun cylinder 43, can control the spray angle of spray gun, to realize pitch angle and injection
The adjusting control of distance.
Further include executing agency, executing agency is for adjusting position side of the entire avoiding jetting mechanism 4 relative to rail flat car 1
To.Executing agency includes traversing component and vertical shift component, and traversing component drives avoiding jetting mechanism 4 to be moved along perpendicular to the direction of track
Dynamic, vertical shift component drives 4 direction along ng a path of avoiding jetting mechanism (i.e. vehicle body direction of travel) mobile.
Wherein traversing component includes the rotary components being rotatably connected with hydro-peening seat 42 and transverse slat 50, and rotary components are for making
Avoiding jetting mechanism 4 carries out rotation in executing agency's (traversing component) and controls its rotation angle, to adjust spray when spray gun cleaning
Firing angle degree, rotary components lower end are fixedly connected with transverse slat 50, and 50 lower face of transverse slat is equipped with the first sliding block, and vertical shift component is equipped with the
One guide rail 61, the first sliding block and the first guide rail 61 form line slideway auxiliary, and the lower face of transverse slat 50 is fixed with transverse slat feed screw nut
Seat 64 is equipped with transverse slat leading screw 63 in transverse slat feed screw nut seat 64,63 driving motor of transverse slat leading screw is fixed with to drive cross on riser
Component is moved to move on vertical shift component.
Rotary components include chassis 59, and chassis 59 is fixed on by bolt and nut group on transverse slat 50, chassis 59 and transverse slat
50 are equipped with through-hole, and the through-hole diameter on transverse slat 50 is less than the through-hole on chassis 59, and support shaft 51, support shaft are equipped in rotary components
51 lower ends are inserted into the through-hole of transverse slat 50 and are fixed, and are additionally provided with driven gear 52 in rotary components, two are arranged in support shaft 51
The outer shroud of a swivel bearing 53, underlying swivel bearing 53 is fixedly connected with chassis 59, the swivel bearing 53 being located above
It is connect with driven gear 52 so that driven gear 52 can be freely rotated relative to chassis 59, driven gear 52, which is equipped with, to be fixed
Hole, avoiding jetting mechanism 4 are fixed on by bolt and nut group on driven gear 52；The lower face center of hydro-peening seat is equipped with rotated locating shaft
421,52 center of the driven gear is equipped with 421 hole of rotated locating shaft, and the center of the support shaft 51 is equipped with axis hole, rotational positioning
Axis 421, the through-hole at 50 center of 51 axis hole of support shaft, chassis 59 and transverse slat are coaxial, and rotated locating shaft 421 is inserted into rotated locating shaft
It is collinear to ensure in 421 holes；The side on chassis 59 is fixed with electric rotating engine base 54, and electric rotating machine 55 is fixed on electric rotating engine base 54
On, motor shaft is parallel with the axis of driven gear 52, and motor shaft is equipped with driving gear 8, drives gear 8 and 52 phase of driven gear
Mutually bite conjunction.
Vertical shift component includes riser, riser section be containing there are one horizontal edge and two vertical edge Jiong shapes, the horizontal edge of riser it is upper
End face is equipped with guide-track groove, and the first guide rail 61 is equipped in guide-track groove, and vertical shift component is connected by first straight line prismatic pair and traversing component
It connects；First straight line prismatic pair includes the first guide rail 61, the first sliding block；
The lower face of the horizontal edge of riser is equipped with sliding block, and the second guide rail 72, the second guide rail are equipped with accordingly on flatcar vehicle body 11
Direction along ng a path is fixed on flatcar vehicle body 11；The lower face of the horizontal edge of riser is further fixed on screw pair, wherein nut
Seat is fixed on riser, and leading screw passes through nut seat and is fixedly connected on flatcar vehicle body 11 by the lead screw base positioned at leading screw both ends
Upper surface, lead screw base are equipped with mounting hole, and leading screw is inserted into through-hole and realizes rotation by swivel bearing 53.
Further include stiffener 81, stiffener 81 is set to the outside of two vertical edges of riser, and stiffener 81 is horizontally fixed on
The upper surface of flatcar vehicle body 11, is equipped with guide rail slide block group between two sides of riser and stiffener 81, middle guide is fixed on
The side of stiffener 81, sliding block are fixed on the outside of two sides of riser.The upper surface of stiffener 81 is uniformly provided with multiple heavy
Hole, flatcar vehicle body 11 are equipped with 81 mounting groove of stiffener, are equipped with threaded hole in 81 mounting groove of stiffener, stiffener 81 passes through bolt
It is fixed on flatcar vehicle body 11 and is positioned by 81 mounting groove of stiffener.
Since the vertical shift component meeting edge in executing agency is moved perpendicular to orbital direction, while being generated when spray gun work certain
Deboost executing agency may be made to vibrate, while make executing agency with respect to vehicle body generate torque, to avoid execution machine
Structure stress is excessive, prevents the structural failure of junction, the structure of riser both sides from extending outward to form plummer 71, plummer 71
Lower end is fixed with roll wheel assembly, and the idler wheel 77 in roll wheel assembly rolls on flatcar vehicle body 11, and told idler wheel 77 is plastic material
It makes；The surface of flatcar vehicle body 11 is equipped with the raceway 78 advanced for idler wheel, is improved by idler wheel 77 and raceway 78 and executes structure
Structural stability, support is provided when executing agency is moved to end, further includes being used to support idler wheel 77 in the present embodiment
Roller mount 79.
Finally it should be noted that above example is only to illustrate the technical solution of the invention, rather than to this hair
It is bright create protection domain limitation, although being explained in detail to the invention with reference to preferred embodiment, this field it is general
Lead to it will be appreciated by the skilled person that can be modified or replaced equivalently to the technical solution of the invention, without departing from this
The spirit and scope of innovation and creation technical solution.
Claims (9)
1. a kind of insulator cleaning car, which is characterized in that including rail flat car, operating room, resource room, avoiding jetting mechanism, execute machine
Structure；Rail flat car includes flatcar vehicle body, drive system and wheel；Operating room is equipped with control switch and image display device；
Resource room is equipped with dry ice pelletizer and storage tank；
Avoiding jetting mechanism includes scissor component, spray gun assembly, and scissor component includes multigroup scissor, spray gun seat and hydro-peening seat, described
Scissor intersects splicing by multiple supporting rods and forms, and scissor component is controlled flexible by scissor cylinder；The upper end of scissor and spray gun seat
Connection, spray gun seat are equipped with spray gun；The lower end of scissor is connect with hydro-peening seat, and hydro-peening seat is connected to executing agency, and in the machine of execution
Rotation on structure；Video camera is provided on spray gun assembly；
Executing agency includes traversing component and vertical shift component, and the traversing component drives avoiding jetting mechanism along the direction of vertical track
Mobile, the vertical shift component drives the movement of avoiding jetting mechanism direction along ng a path；Traversing component includes the rotation being rotatably connected with hydro-peening seat
Turning component, rotary components are internally provided with electric rotating machine and gear set to drive hydro-peening seat to rotate, and traversing component further includes transverse slat,
Rotary components lower end is fixedly connected with transverse slat, and the transverse slat lower face is equipped with sliding block, and vertical shift component is equipped with guide rail, and sliding block edge is led
Rail moves so that transverse slat transverse shifting on vertical shift component；
The vertical shift component includes track base and riser, and track base is fixed on rail flat car, and guide rail is fixed on track base,
Riser is vertically movable relative to rail flat car on guide rail by sliding block, and traversing component is set to the top of riser, and transverse slat is by leading
Rail group and screw pair are flexibly connected with riser.
2. a kind of insulator cleaning car according to claim 1, which is characterized in that the drive system be self actuating system or
Person takes power drive system online；The size of the flatcar vehicle body is not less than 2000mm*900mm.
3. a kind of insulator cleaning car according to claim 1, which is characterized in that the spray gun seat and hydro-peening seat are rectangular
Body shell-like structure, the lower face opening of spray gun seat, the upper surface opening of hydro-peening seat；
The scissor is intersected splicing by multiple supporting rods and is formed, and the supporting rod positioned at both ends is connected separately with fixed link and rolling
Lever, fixed link and rolling rod positioned at scissor upper end are connected to spray gun seat, are located at fixed link and the rolling of scissor lower end
Bar is connected to hydro-peening seat；The first fixed shaft hole and the second fixed shaft hole are respectively equipped on the side wall of spray gun seat and hydro-peening seat, in
Side is respectively equipped with rolling groove, and during fixed link is inserted into the fixed shaft hole of corresponding position, the both ends of rolling rod are equipped with idler wheel and along phase
The rolling groove of position is answered to roll；Scissor cylinder one end is hinged on hydro-peening seat, one end and scissor member hinges；
The side of the spray gun seat upper surface is equipped with swing rod, and swing rod, the other side of spray gun seat upper surface are hinged on connecting rod base
Equipped with spray gun cylinder, spray gun guide rail is fixed between the cylinder axis of spray gun cylinder and the free end of swing rod, spray gun passes through sliding block
It moves along the rail, spray gun nut seat is equipped with below spray gun, spray gun leading screw is equipped in spray gun nut seat, the both ends of spray gun leading screw are distinguished
It is fixedly connected with the both ends of guide rail, one end of guide rail is additionally provided with gun motor, motor shaft and the spray gun leading screw of the gun motor
Connection is to drive spray gun leading screw to rotate and spray gun is driven to move along the rail.
4. a kind of insulator cleaning car according to claim 1, which is characterized in that the rotary components include chassis, chassis
It is fixed on transverse slat by bolt and nut group, chassis and transverse slat are equipped with through-hole, and the through-hole diameter on transverse slat is less than on chassis
Through-hole, further includes support shaft, and support shaft lower end is inserted into the through-hole of transverse slat and is fixed, further includes driven gear, covered in support shaft
If there are two swivel bearings, the outer shroud of underlying swivel bearing is fixedly connected with chassis, for the swivel bearing being located above
It is connect with driven gear so that driven gear can be freely rotated relative to chassis, driven gear is equipped with mounting hole, injection rinsing machine
Structure is fixed on by bolt and nut group on driven gear；The side on chassis is fixed with electric rotating engine base, and electric rotating machine is fixed on rotation
On rotating motor seat, motor shaft is parallel with the axis of driven gear, and motor shaft is equipped with driving gear, drives gear and driven gear
Mutually bite conjunction.
5. a kind of insulator cleaning car according to claim 4, which is characterized in that the lower face center of the hydro-peening seat is equipped with
Rotated locating shaft, the driven gear center are equipped with rotational positioning axis hole, and the center of the support shaft is equipped with axis hole, rotational positioning
Axis, support shaft axis hole, chassis and the through-hole at transverse slat center are coaxial, and rotated locating shaft is inserted into rotational positioning axis hole same to ensure
Line；The lower end of transverse slat is fixed with transverse slat feed screw nut, is equipped with transverse slat leading screw in feed screw nut, and the both ends of transverse slat leading screw are fixed on perpendicular
The lower face of the upper surface of plate, transverse slat is additionally provided with the first sliding block, and the upper surface of riser is fixed with the first guide rail, the first guide rail and
One sliding block forms line slideway auxiliary, is further fixed on transverse slat leading screw driving motor on riser to drive traversing component to move.
6. a kind of insulator cleaning car according to claim 1, which is characterized in that the vertical shift component includes riser, described
Riser section is containing there are one the Jiong shape of horizontal edge and two vertical edges, and the upper surface of the horizontal edge of riser is equipped with guide-track groove, in guide-track groove
Equipped with the first guide rail, traversing component is connect with the first guide rail by sliding block and is moved along the first guide rail；
The lower face of the horizontal edge of riser is equipped with sliding block, is equipped with the second guide rail accordingly on flatcar vehicle body, the second guide rail is along track side
To being fixed on flatcar vehicle body；The lower face of the horizontal edge of riser is further fixed on screw pair, and wherein nut seat is fixed on perpendicular
On plate, leading screw is fixedly connected on the upper surface of flatcar vehicle body by the lead screw base positioned at leading screw both ends, and lead screw base is equipped with screw thread
Hole, leading screw, which is inserted into threaded hole and is driven by motor, realizes rotation；
Further include stiffener, stiffener is set to the outside of two vertical edges of riser, and stiffener is horizontally fixed on the upper of flatcar vehicle body
Two of surface, riser are equipped with guide rail slide block group between vertical edge and stiffener, middle guide is fixed on the side of stiffener, sliding block
It is fixed on the outside of two vertical edges of riser.
7. a kind of insulator cleaning car according to claim 6, which is characterized in that the upper surface of the stiffener is uniformly provided with
Multiple counterbores, flatcar vehicle body are equipped with stiffener mounting groove, threaded hole are equipped in stiffener mounting groove, and stiffener is solid by bolt
It is scheduled on flatcar vehicle body and is positioned by stiffener mounting groove.
8. a kind of insulator cleaning car according to claim 1, which is characterized in that the riser both sides, which extend outward to form, holds
The lower end of microscope carrier, plummer is fixed with roll wheel assembly, and the idler wheel in roll wheel assembly rolls on flatcar vehicle body, and told idler wheel is modeling
Property material make；The surface of flatcar vehicle body is equipped with the raceway advanced for idler wheel.
9. a kind of insulator cleaning car according to claim 1, which is characterized in that the resource room further includes dry ice delivery pipe
Road and storage tank pressure control device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810636268.2A CN108746085A (en) | 2018-06-20 | 2018-06-20 | A kind of insulator cleaning car |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810636268.2A CN108746085A (en) | 2018-06-20 | 2018-06-20 | A kind of insulator cleaning car |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108746085A true CN108746085A (en) | 2018-11-06 |
Family
ID=63979164
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810636268.2A Pending CN108746085A (en) | 2018-06-20 | 2018-06-20 | A kind of insulator cleaning car |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108746085A (en) |
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