CN108741375A - A kind of manufacturing method of 3D seamless caps - Google Patents
A kind of manufacturing method of 3D seamless caps Download PDFInfo
- Publication number
- CN108741375A CN108741375A CN201810431744.7A CN201810431744A CN108741375A CN 108741375 A CN108741375 A CN 108741375A CN 201810431744 A CN201810431744 A CN 201810431744A CN 108741375 A CN108741375 A CN 108741375A
- Authority
- CN
- China
- Prior art keywords
- cap
- hot pressing
- crown
- mold
- cut
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
- A42C1/00—Manufacturing hats
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
- A42C1/00—Manufacturing hats
- A42C1/04—Blocking; Pressing; Steaming; Stretching
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
- A42C1/00—Manufacturing hats
- A42C1/06—Manipulation of hat-brims
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Treatment Of Fiber Materials (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention discloses a kind of manufacturing methods of 3D seamless caps, it includes：, mold preheating；, selection braiding；, hot pressing；, setting；, cut；
Description
Technical field
The present invention relates to the technical field of cap, especially a kind of manufacturing method of 3D seamless caps.
Background technology
Cap currently on the market mainly divide two large divisions, crown and bongrace, crown to be filled with the approximate bowl of head shape
Ontology and the brim of a hat or bongrace being connected with ontology, it is existing in the art, it is however generally that, crown is crimping or concealed wire, then
It is sewed with bongrace.Such mode, in process for, it is comparatively laborious.
Currently, existing knitted seamless baseball cap is by the way of the narrowing of drum type brake crown in the market, lower mouth is big, the upper degree of lip-rounding
At the space that convergence shape is closed, whole boiling hot sizing is then carried out by head mould.Finally make cap.
There are many technological deficiencies for the cap that above-mentioned this kind of technology is produced：
（1）Crown is narrowed, and needle tracking is apparent, and direct feel is not fine enough.Finished product structure and the head dummy of people are not met simultaneously, need the later stage
Processing sizing the moulding of cap could be presented；
（2）Drum type brake crown material is single, and flower pattern is single, and skill of handling needles tissue is single；
（3）Drum type brake, which emits thimble number, to be fixed, the adjustment underaction of size；
（4）Scrappage is relatively high in the production process for the cap of this type.
Invention content
The purpose of the present invention is to provide a kind of manufacturing methods of 3D seamless caps, in order to further save making step, letter
Change the production line of entire cap.
To achieve the goals above, the technical scheme is that：The manufacturing method following steps：
, mold preheating, the upper mold with cap shape for lugs and the lower die with hat-shaped recess correspondence up and down, upper mold
It is preheated with lower die, preheating temperature is 0-120 degrees Celsius；
, selection braiding, two kinds of colors wash yarn and are made into knitting piece with 14 needle cross machines entirely, and material consolidation is smooth；
, hot pressing：Material is placed on mold, by upper mold and lower mold combined pressure, is suppressed in three times in total, each power
The pressure that road should not be too large each molding is 0.3-0.6Pa, and pressure should not be too large, and is otherwise knitted piece and is more easily damaged, every time
Spraying steam makes knitting piece soften before hot pressing；
, setting：The cap of hot pressing is taken out into cooling and shaping（Natural cooling）；
, cut：Cap after forming is cut, extra cloth is removed, is trimmed to the shape of needs；
, deburring：It is sewed as needed.
The invention discloses a kind of manufacturing method of 3D seamless caps, the cap crown integrated hot pressing formed, and crown one
Bowl-shape ontology is formed after body heat pressure with bongrace to splice.The one-time formed cap of crown is shaped by preheating, selection, hot pressing, is cut out
Cut, deburring and etc. be made.The present invention produces cap using the integrally formed mode of crown, can simplify cap production technology,
Production stage is reduced, the production time is saved, manual labor is saved, further saves cost.The present invention is hot pressed into using crown
Type, structure simplify, attractive appearance, and lines are rounder and more smooth, and appearance is more graceful.
Specific implementation mode
Technical scheme of the present invention is clearly and completely described below, it is clear that described embodiment is the present invention
A part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not having
The every other embodiment obtained under the premise of creative work is made, shall fall within the protection scope of the present invention.
The invention discloses a kind of manufacturing methods of 3D seamless caps, are different from the prior art and are：The manufacturing method
Following steps：
, mold preheating, the upper mold with cap shape for lugs and the lower die with hat-shaped recess correspondence up and down, upper mold
It is preheated with lower die, preheating temperature is 0-120 degrees Celsius；
, selection braiding, two kinds of colors wash yarn and are made into knitting piece with 14 needle cross machines entirely, and material consolidation is smooth；
, hot pressing：Material is placed on mold, by upper mold and lower mold combined pressure, is suppressed in three times in total, each power
Road should not be too large, and the pressure of each molding is 0.3-0.6Pa, and spraying steam makes knitting piece soften before each hot pressing；
Otherwise knitting piece is more easily damaged, and spraying steam makes knitting piece soften before each hot pressing；
, setting：The cap of hot pressing is taken out into cooling and shaping（Natural cooling）；
, cut：Cap after forming is cut, extra cloth is removed, is trimmed to the shape of needs；
, deburring：It is sewed as needed.
The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be said that
Present invention specific implementation is confined to these above-mentioned explanations.For those of ordinary skill in the art to which the present invention belongs,
Without departing from the inventive concept of the premise, a number of simple deductions or replacements can also be made, all shall be regarded as belonging to the present invention
Protection domain.
Claims (1)
1. a kind of manufacturing method of 3D seamless caps, which is characterized in that the manufacturing method following steps：
, mold preheating, the upper mold with cap shape for lugs and the lower die with hat-shaped recess are corresponding up and down, upper mold with
Lower die is preheated, and preheating temperature is 0-120 degrees Celsius；
, selection braiding, two kinds of colors wash yarn and are made into knitting piece with 14 needle cross machines entirely, and material consolidation is smooth；
, hot pressing：Material is placed on mold, by upper mold and lower mold combined pressure, is suppressed in three times in total, each molding
Pressure be 0.3-0.6Pa, before each hot pressing spraying steam make knitting piece soften；
, setting：The cap of hot pressing is taken out into cooling and shaping；
, cut：Cap after forming is cut, extra cloth is removed, is trimmed to the shape of needs；
, deburring：It is sewed as needed.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810431744.7A CN108741375A (en) | 2018-05-08 | 2018-05-08 | A kind of manufacturing method of 3D seamless caps |
| PCT/CN2019/085656 WO2019214573A1 (en) | 2018-05-08 | 2019-05-06 | Manufacturing method for seamless hat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810431744.7A CN108741375A (en) | 2018-05-08 | 2018-05-08 | A kind of manufacturing method of 3D seamless caps |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108741375A true CN108741375A (en) | 2018-11-06 |
Family
ID=64009076
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810431744.7A Pending CN108741375A (en) | 2018-05-08 | 2018-05-08 | A kind of manufacturing method of 3D seamless caps |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN108741375A (en) |
| WO (1) | WO2019214573A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019214573A1 (en) * | 2018-05-08 | 2019-11-14 | 张家港极速户外服饰制造有限公司 | Manufacturing method for seamless hat |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8978167B2 (en) * | 2010-06-18 | 2015-03-17 | Mary Lynne Blair | Protective headgear |
| CN105747343A (en) * | 2016-04-08 | 2016-07-13 | 张红伟 | Integral forming hat and manufacturing method thereof |
| CN206760866U (en) * | 2017-04-24 | 2017-12-19 | 张迎庆 | Cap and crown former |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100539887C (en) * | 2007-05-14 | 2009-09-16 | 徐云友 | A kind of cap and method of sewing thereof |
| CN106049072A (en) * | 2016-06-17 | 2016-10-26 | 浙江舜浦工艺美术品有限公司 | Making method of polyester artificial felt hat |
| US10010128B2 (en) * | 2016-10-21 | 2018-07-03 | Hongwei Zhang | One-piece cap and making method thereof |
| CN108741375A (en) * | 2018-05-08 | 2018-11-06 | 张家港极速户外服饰制造有限公司 | A kind of manufacturing method of 3D seamless caps |
-
2018
- 2018-05-08 CN CN201810431744.7A patent/CN108741375A/en active Pending
-
2019
- 2019-05-06 WO PCT/CN2019/085656 patent/WO2019214573A1/en active Application Filing
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8978167B2 (en) * | 2010-06-18 | 2015-03-17 | Mary Lynne Blair | Protective headgear |
| CN105747343A (en) * | 2016-04-08 | 2016-07-13 | 张红伟 | Integral forming hat and manufacturing method thereof |
| CN206760866U (en) * | 2017-04-24 | 2017-12-19 | 张迎庆 | Cap and crown former |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019214573A1 (en) * | 2018-05-08 | 2019-11-14 | 张家港极速户外服饰制造有限公司 | Manufacturing method for seamless hat |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2019214573A1 (en) | 2019-11-14 |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181106 |
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| RJ01 | Rejection of invention patent application after publication |