WO2019214573A1 - Manufacturing method for seamless hat - Google Patents

Manufacturing method for seamless hat Download PDF

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Publication number
WO2019214573A1
WO2019214573A1 PCT/CN2019/085656 CN2019085656W WO2019214573A1 WO 2019214573 A1 WO2019214573 A1 WO 2019214573A1 CN 2019085656 W CN2019085656 W CN 2019085656W WO 2019214573 A1 WO2019214573 A1 WO 2019214573A1
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WO
WIPO (PCT)
Prior art keywords
hat
mold
shape
manufacturing
hot pressing
Prior art date
Application number
PCT/CN2019/085656
Other languages
French (fr)
Chinese (zh)
Inventor
程小星
Original Assignee
张家港极速户外服饰制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 张家港极速户外服饰制造有限公司 filed Critical 张家港极速户外服饰制造有限公司
Publication of WO2019214573A1 publication Critical patent/WO2019214573A1/en

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Classifications

    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
    • A42C1/00—Manufacturing hats
    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
    • A42C1/00—Manufacturing hats
    • A42C1/04—Blocking; Pressing; Steaming; Stretching
    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
    • A42C1/00—Manufacturing hats
    • A42C1/06—Manipulation of hat-brims

Definitions

  • the present invention relates to the technical field of hats, and more particularly to a method of manufacturing a 3D seamless cap.
  • the hats on the market are mainly divided into two parts, a cap top and a visor.
  • the cap top is a bowl body similar to the shape of the head and a brim or a visor connected to the body.
  • the cap top In the prior art, in general, the cap top It is a line or a dark line and is sewn with the visor. This method is cumbersome in terms of process.
  • the existing knitted seamless baseball cap on the market adopts a cylindrical cap to close the needle, and the lower mouth is large, the upper mouth forms a convergent closed space, and then the hot stamping is performed through the head mold. Finally made a hat.
  • the needle top stitch is obvious, and the intuitive feeling is not fine enough.
  • the structure of the finished product does not conform to the head shape of the person, and the shape of the hat can be presented in the later processing.
  • the cylindrical cap has a single material, a single flower pattern, and a single needle structure
  • This type of hat has a high scrap rate during the production process.
  • the preheating temperature is 0-120 degrees Celsius
  • the two-color polyester yarn is cross-woven into a knitted piece with a 14-needle machine, and the material is smoothed;
  • Hot pressing put the material on the mold, press the upper mold and the lower mold together, and press it in three times. The force of each time should not be too large.
  • the pressure of the mold clamping is 0.3-0.6Pa, and the pressure should not be too large. Otherwise, the knitted piece is easily broken, and the steamed piece is softened by spraying steam before each hot pressing;
  • V cutting: cutting the formed hat, removing excess cloth and trimming it into a desired shape
  • the invention discloses a manufacturing method of a 3D seamless cap.
  • the cap top is integrally formed by hot pressing, and the cap top is integrally pressed and pressed to form a bowl-shaped body and a visor.
  • the cap-shaped hat is made by preheating, material selection, hot pressing, shaping, cutting, trimming and other steps.
  • the invention adopts the method of integrally forming the cap to produce the hat, which can simplify the hat production process, reduce the production steps, save the production time, save the labor force, and further save the cost.
  • the invention adopts cap top hot press forming, the structure is simplified, the appearance is beautiful, the lines are more round and the appearance is more beautiful.
  • the invention discloses a manufacturing method of a 3D seamless cap, which is different from the prior art in that the manufacturing method has the following steps:
  • the preheating temperature is 0-120 degrees Celsius
  • the two-color polyester yarn is cross-woven into a knitted piece with a 14-needle machine, and the material is smoothed;
  • Hot pressing put the material on the mold, press the upper mold and the lower mold together, and press it in three times. The force of each time should not be too large. The pressure of each mold clamping is 0.3-0.6Pa, each time of heat. Spraying steam before pressing to soften the knitted piece;
  • the knitted piece is easily broken, and the steam is softened by spraying steam before each hot pressing;
  • V cutting: cutting the formed hat, removing excess cloth and trimming it into a desired shape

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Knitting Of Fabric (AREA)

Abstract

A manufacturing method for a seamless hat comprises steps of (I) mold preheating; (II) material selection and knitting; (III) hot pressing; (IV) shaping; (V) cutting; and (VI) edge trimming. A crown is integrally formed with the hat by means of hot pressing, and a dome shaped member created after the crown is integrally formed by hot pressing is joined to a peak. The hat is produced using a technique in which the crown is integrally formed, so as to simplify the structure of the hat, simplify the production process, reduce production steps, reduce production time, and save on manual labor, thereby reducing costs.

Description

一种3D无缝帽的制造方法Method for manufacturing 3D seamless cap 技术领域Technical field
本发明涉及帽子的技术领域，尤其是一种3D无缝帽的制造方法。The present invention relates to the technical field of hats, and more particularly to a method of manufacturing a 3D seamless cap.
背景技术Background technique
目前市场上的帽子主要分两大部分，帽顶和帽舌，帽顶是与头部形状近似的碗装本体以及与本体相连的帽檐或者帽舌，在现在技术中，一般而言，帽顶是压线或者暗线，再和帽舌缝制。此种方式，在工序上而言，比较繁琐。At present, the hats on the market are mainly divided into two parts, a cap top and a visor. The cap top is a bowl body similar to the shape of the head and a brim or a visor connected to the body. In the prior art, in general, the cap top It is a line or a dark line and is sewn with the visor. This method is cumbersome in terms of process.
目前，市场上现有的针织无缝棒球帽采用圆筒式帽顶收针的方式，下口大、上口形成收敛状闭合的空间，然后通过头模进行整烫定型。最后做成帽子。At present, the existing knitted seamless baseball cap on the market adopts a cylindrical cap to close the needle, and the lower mouth is large, the upper mouth forms a convergent closed space, and then the hot stamping is performed through the head mold. Finally made a hat.
上述这个种技术生产出来的帽子存在诸多技术缺陷：The hats produced by this kind of technology have many technical defects:
(1)帽顶收针针迹明显，直观感受不够精细。成品结构与人的头型并不符合，需要后期的加工定型才能呈现帽子的造型；(1) The needle top stitch is obvious, and the intuitive feeling is not fine enough. The structure of the finished product does not conform to the head shape of the person, and the shape of the hat can be presented in the later processing.
(2)圆筒式帽顶材质单一，花型单一，针法组织单一；(2) The cylindrical cap has a single material, a single flower pattern, and a single needle structure;
(3)圆筒式冒顶针数固定，尺寸的调整不够灵活；(3) The number of cylindrical thimbles is fixed, and the adjustment of the size is not flexible enough;
(4)此种类型的帽子在制作过程中报废率比较高。(4) This type of hat has a high scrap rate during the production process.
发明内容Summary of the invention
本发明的目的在于提供一种3D无缝帽的制造方法，为了进一步节省制作步骤，简化整个帽子的生产线。It is an object of the present invention to provide a method of manufacturing a 3D seamless cap that simplifies the entire hat production line in order to further save manufacturing steps.
为了实现上述目的，本发明的技术方案为：所述制造方法如下步骤：In order to achieve the above object, the technical solution of the present invention is as follows:
I、模具预热，具有帽子突起形状的上模以及具有帽子形状凹位的下模上下对应，上模和下模均进行预热，预热温度为0-120摄氏度；I. Preheating the mold, the upper mold having the shape of the hat protrusion and the lower mold having the concave shape of the hat shape, the upper mold and the lower mold are preheated, and the preheating temperature is 0-120 degrees Celsius;
II、选材编织，两种颜色全涤纱线用14针机器交叉织成针织片，并将材料整理平整；II. Material selection and weaving, the two-color polyester yarn is cross-woven into a knitted piece with a 14-needle machine, and the material is smoothed;
III、热压：将材料置于模具上，通过上模具和下模具合压，总共分三次压制，每次的力道不宜过大每次的合模的压力为0.3-0.6Pa，压力不宜过大，否则针织片容易被破坏，每次热压之前喷蒸汽使针织片变软；III. Hot pressing: put the material on the mold, press the upper mold and the lower mold together, and press it in three times. The force of each time should not be too large. The pressure of the mold clamping is 0.3-0.6Pa, and the pressure should not be too large. Otherwise, the knitted piece is easily broken, and the steamed piece is softened by spraying steam before each hot pressing;
IV、定形：将热压的帽子取出冷却定型(自然冷却)；IV. Shape: take out the hot-pressed hat and cool it (natural cooling);
V、裁剪：将成形后的帽子进行裁剪，将多余布料去除，修剪成需要的形状；V, cutting: cutting the formed hat, removing excess cloth and trimming it into a desired shape;
VI、修边：根据需要进行缝制。VI, trimming: Sewing as needed.
本发明公开了一种3D无缝帽的制造方法，所述帽子帽顶一体热压成型，且帽顶一体热压后形成碗状的本体与帽舌拼接。帽顶一次成型的帽子通过预热，选材，热压，定型，裁剪，修边等步骤制成。本发明采用帽顶一体成型的方式生产帽子，能够简化帽子生产工艺，减少生产步骤，节省生产时间，节省人工劳动力，进一步节省成本。本发明采用帽顶热压成型，其结构简化，外观优美，并且线条更加圆滑，外观更加优美。The invention discloses a manufacturing method of a 3D seamless cap. The cap top is integrally formed by hot pressing, and the cap top is integrally pressed and pressed to form a bowl-shaped body and a visor. The cap-shaped hat is made by preheating, material selection, hot pressing, shaping, cutting, trimming and other steps. The invention adopts the method of integrally forming the cap to produce the hat, which can simplify the hat production process, reduce the production steps, save the production time, save the labor force, and further save the cost. The invention adopts cap top hot press forming, the structure is simplified, the appearance is beautiful, the lines are more round and the appearance is more beautiful.
具体实施方式detailed description
下面将结合附图对本发明的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described in the following with reference to the accompanying drawings. It is obvious that the described embodiments are a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
本发明公开了一种3D无缝帽的制造方法，其区别于现有技术在于：所述制造方法如下步骤：The invention discloses a manufacturing method of a 3D seamless cap, which is different from the prior art in that the manufacturing method has the following steps:
I、模具预热，具有帽子突起形状的上模以及具有帽子形状凹位的下模上下对应，上模和下模均进行预热，预热温度为0-120摄氏度；I. Preheating the mold, the upper mold having the shape of the hat protrusion and the lower mold having the concave shape of the hat shape, the upper mold and the lower mold are preheated, and the preheating temperature is 0-120 degrees Celsius;
II、选材编织，两种颜色全涤纱线用14针机器交叉织成针织片，并将材料整理平整；II. Material selection and weaving, the two-color polyester yarn is cross-woven into a knitted piece with a 14-needle machine, and the material is smoothed;
III、热压：将材料置于模具上，通过上模具和下模具合压，总共分三次压制，每次的力道不宜过大，每次的合模的压力为0.3-0.6Pa，每次热压之前喷蒸汽使针织片变软；III. Hot pressing: put the material on the mold, press the upper mold and the lower mold together, and press it in three times. The force of each time should not be too large. The pressure of each mold clamping is 0.3-0.6Pa, each time of heat. Spraying steam before pressing to soften the knitted piece;
否则针织片容易被破坏，每次热压之前喷蒸汽使针织片变软；Otherwise, the knitted piece is easily broken, and the steam is softened by spraying steam before each hot pressing;
IV、定形：将热压的帽子取出冷却定型(自然冷却)；IV. Shape: take out the hot-pressed hat and cool it (natural cooling);
V、裁剪：将成形后的帽子进行裁剪，将多余布料去除，修剪成需要的形状；V, cutting: cutting the formed hat, removing excess cloth and trimming it into a desired shape;
VI、修边：根据需要进行缝制。VI, trimming: Sewing as needed.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明，不能认定本发明具体实施只局限于上述这些说明。对于本发明所属技术领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干简单推演或替换，都应当视为属于本发明的保护范围。The above is a further detailed description of the present invention in conjunction with the specific preferred embodiments. It will be apparent to those skilled in the art that the present invention may be made without departing from the spirit and scope of the invention.

Claims (1)

  1. 一种3D无缝帽的制造方法，其特征在于，所述制造方法如下步骤：A method of manufacturing a 3D seamless cap, characterized in that the manufacturing method comprises the following steps:
    I、模具预热，具有帽子突起形状的上模以及具有帽子形状凹位的下模上下对应，上模和下模均进行预热，预热温度为0-120摄氏度；I. Preheating the mold, the upper mold having the shape of the hat protrusion and the lower mold having the concave shape of the hat shape, the upper mold and the lower mold are preheated, and the preheating temperature is 0-120 degrees Celsius;
    II、选材编织，两种颜色全涤纱线用14针机器交叉织成针织片，并将材料整理平整；II. Material selection and weaving, the two-color polyester yarn is cross-woven into a knitted piece with a 14-needle machine, and the material is smoothed;
    III、热压：将材料置于模具上，通过上模具和下模具合压，总共分三次压制，每次的合模的压力为0.3-0.6Pa，每次热压之前喷蒸汽使针织片变软；III. Hot pressing: The material is placed on the mold, and the upper mold and the lower mold are pressed together, and the pressing is performed in three times. The pressure of each mold clamping is 0.3-0.6 Pa, and the steam is sprayed before each hot pressing to change the knitting sheet. soft;
    IV、定形：将热压的帽子取出冷却定型；IV. Shape: take the hot-pressed hat out of the cooling and setting;
    V、裁剪：将成形后的帽子进行裁剪，将多余布料去除，修剪成需要的形状；V, cutting: cutting the formed hat, removing excess cloth and trimming it into a desired shape;
    VI、修边：根据需要进行缝制。VI, trimming: Sewing as needed.
PCT/CN2019/085656 2018-05-08 2019-05-06 Manufacturing method for seamless hat WO2019214573A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201810431744.7 2018-05-08
CN201810431744.7A CN108741375A (en) 2018-05-08 2018-05-08 A kind of manufacturing method of 3D seamless caps

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WO2019214573A1 true WO2019214573A1 (en) 2019-11-14

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108741375A (en) * 2018-05-08 2018-11-06 张家港极速户外服饰制造有限公司 A kind of manufacturing method of 3D seamless caps

Citations (6)

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CN101248916A (en) * 2007-05-14 2008-08-27 徐云友 Cap and tailoring method thereof
CN105747343A (en) * 2016-04-08 2016-07-13 张红伟 Integral forming hat and manufacturing method thereof
CN106049072A (en) * 2016-06-17 2016-10-26 浙江舜浦工艺美术品有限公司 Making method of polyester artificial felt hat
CN206760866U (en) * 2017-04-24 2017-12-19 张迎庆 Cap and crown former
US20180110282A1 (en) * 2016-10-21 2018-04-26 Hongwei Zhang One-piece cap and making method thereof
CN108741375A (en) * 2018-05-08 2018-11-06 张家港极速户外服饰制造有限公司 A kind of manufacturing method of 3D seamless caps

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Publication number Priority date Publication date Assignee Title
AU2011202936A1 (en) * 2010-06-18 2012-01-19 Mary Lynne Blair Protective headgear

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101248916A (en) * 2007-05-14 2008-08-27 徐云友 Cap and tailoring method thereof
CN105747343A (en) * 2016-04-08 2016-07-13 张红伟 Integral forming hat and manufacturing method thereof
CN106049072A (en) * 2016-06-17 2016-10-26 浙江舜浦工艺美术品有限公司 Making method of polyester artificial felt hat
US20180110282A1 (en) * 2016-10-21 2018-04-26 Hongwei Zhang One-piece cap and making method thereof
CN206760866U (en) * 2017-04-24 2017-12-19 张迎庆 Cap and crown former
CN108741375A (en) * 2018-05-08 2018-11-06 张家港极速户外服饰制造有限公司 A kind of manufacturing method of 3D seamless caps

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