CN108729024A - 一种环保型非织造黄麻纤维吸声复合材料的制备方法 - Google Patents

一种环保型非织造黄麻纤维吸声复合材料的制备方法 Download PDF

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CN108729024A
CN108729024A CN201810626692.9A CN201810626692A CN108729024A CN 108729024 A CN108729024 A CN 108729024A CN 201810626692 A CN201810626692 A CN 201810626692A CN 108729024 A CN108729024 A CN 108729024A
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刘传礼
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Abstract

本发明属于环保材料技术领域,具体涉及一种环保型非织造黄麻纤维吸声复合材料的制备方法。本发明以黄麻纤维、丙纶纤维、玄武岩纤维为基本原料通过混料、梳理成网、烘箱内预定型、成卷处理及热压成型制备出环保型非织造黄麻纤维吸声复合材料,本发明制备出的环保型非织造黄麻纤维吸声复合材料具有优异的抗撕裂性能、拉伸性能、阻燃性能和吸音降噪性能。

Description

一种环保型非织造黄麻纤维吸声复合材料的制备方法
技术领域
本发明属于环保材料技术领域,具体涉及一种环保型非织造黄麻纤维吸声复合材料的制备方法。
背景技术
随着社会环保意识的崛起,来源广、质轻价廉、绿色环保并且可自然降解的麻纤维复合材料在汽车等多个行业的应用受到人们越来越多的重视。麻纤维具有天然的植物空腔和多尺度结构,与合成纤维相比,具有优异的吸声性能,因此其复合材料在吸音降噪、隔热等方面具有显著优势。与玻纤增强塑料件相比,麻纤维复合材料模压制品密度更小,使用中耗能更低;而且其硬度较低,破坏时不会产生锐利碎片;也不像玻纤那样会引起皮肤及呼吸道过敏反应,因而更安全。因此麻纤维复合材料的应用开发对要求绿色轻量化、安全舒适的汽车行业意义重大。
对麻纤维织物及其环氧树脂基复合材料的吸声性能深入研究发现,相较于玻纤、碳纤,多尺度结构的麻纤维织物及其复合材料具有相对更好的吸声性能。然而,黄麻纤维径粗、硬挺、刚度大,在针刺成毡过程中极易发生断针现象,同时针刺对纤维自身也会产生破坏,最终导致成型件性能下降。此外,现有技术中采用浸胶复合工艺,液态树脂或橡胶也容易进入纤维空腔,会影响材料的吸声性能。
发明内容
本发明的目的是提供一种环保型非织造黄麻纤维吸声复合材料的制备方法。
本发明以黄麻纤维、丙纶纤维、玄武岩纤维为基本原料通过混料、梳理成网、烘箱内预定型、成卷处理及热压成型制备出环保型非织造黄麻纤维吸声复合材料,本发明制备出的环保型非织造黄麻纤维吸声复合材料具有优异的抗撕裂性能、拉伸性能、阻燃性能和吸音降噪性能。
本发明是通过以下技术方案实现上述目的的,一种环保型非织造黄麻纤维吸声复合材料的制备方法,包括以下步骤:
1)混料:将芯层纤维和面层纤维分别混合;所述芯层纤维由黄麻纤维40份、玄武岩纤维15份、丙纶纤维14份、涤纶纤维23份、丙纶纤维10份混合所得;所述面层纤维由黄麻纤维32份、涤纶纤维15份、氨纶纤维10份、丙纶纤维12份、丙纶纤维混合组成;
2)铺网:分别将将芯层纤维和面层纤维送入梳理机梳理后,经铺网帘在底帘上铺网,并由底帘向前输送铺好的芯层纤维网和面层纤维网;
3)预定型:分别将芯层纤维网和面层纤维网喷涂氮系阻燃剂磷酸胍和有机硅季铵盐类抗菌剂DC-5700的混合水溶液,然后放入烘箱内加热;将加热后的芯层纤维网和面层纤维网经过四对定型辊后形成预定型芯层纤维毡和面层纤维毡;加热过程中纤维毡中低熔点丙纶纤维受热而熔化,起到粘结各种纤维的作用;另外,加热过程中可使喷洒的水溶液中水分蒸发;
4)成型处理:将预定型芯层纤维毡和面层纤维毡进行收卷处理,然后将芯层纤维毡和面层纤维毡进行热压处理得环保型非织造黄麻纤维吸声复合材料。
优选的,步骤3)所述的加热温度为170-180℃。
优选的,步骤3)所述的氮系阻燃剂磷酸胍和有机硅季铵盐类抗菌剂DC-5700的混合水溶液中氮系阻燃剂磷酸胍的重量百分数为5%,有机硅季铵盐类抗菌剂DC-5700的重量百分数为11%;本发明中采用氮系阻燃剂磷酸胍作为阻燃剂,制备出的环保型非织造黄麻纤维吸声复合材料具有优异的阻燃性能,达到GB8410-2006标准中难燃B1级的阻燃纤维。
优选的,步骤4)所述的热压处理中热压温度为150℃,压力为0.5MPa,时间为5min。
本发明所述的有机硅季铵盐类抗菌剂DC-5700为( 三甲氧基硅烷基 ) 丙基二甲基十八烷季铵氯化物,有机硅季铵盐类抗菌剂处理后的织物具有抑菌、防皱、防污、防静电、防起球、丰满、柔软的效果,且富有弹性和光泽,具有滑、爽、挺的风格,磷酸胍由于其分子结构中含有胺基、酰胺基和磷、氮两大阻燃元素,协同效应明显,同时 本身不含卤素、无色无味、澄清透明,无毒。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚明了,下面结合具体实施方式,对本发明进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本发明的范围。
实施例1
1)混料:将芯层纤维和面层纤维分别混合;所述芯层纤维由黄麻纤维40kg、玄武岩纤维15kg、丙纶纤维14kg、涤纶纤维23kg、丙纶纤维10kg混合所得;所述面层纤维由黄麻纤维32kg、涤纶纤维15kg、氨纶纤维10kg、丙纶纤维12kg、丙纶纤维混合组成;
2)铺网:分别将将芯层纤维和面层纤维送入梳理机梳理后,经铺网帘在底帘上铺网,并由底帘向前输送铺好的芯层纤维网和面层纤维网;
3)预定型:分别将芯层纤维网和面层纤维网喷涂氮系阻燃剂磷酸胍和有机硅季铵盐类抗菌剂DC-5700的混合水溶液(水溶液中氮系阻燃剂磷酸胍的重量百分数为8%,有机硅季铵盐类抗菌剂DC-5700的重量百分数为15%),然后放入烘箱内170℃加热20min;将加热后的芯层纤维网和面层纤维网经过四对定型辊后形成预定型芯层纤维毡和面层纤维毡;加热过程中纤维毡中低熔点丙纶纤维受热而熔化,起到粘结各种纤维的作用;另外,加热过程中可使喷洒的水溶液中水分蒸发;
4)成型处理:将预定型芯层纤维毡和面层纤维毡进行收卷处理,然后将芯层纤维毡和面层纤维毡进行热压处理(热压温度为150℃,压力为0.5MPa,时间为5min)得环保型非织造黄麻纤维吸声复合材料。
实施例2
1)混料:将芯层纤维和面层纤维分别混合;所述芯层纤维由黄麻纤维40kg、玄武岩纤维15kg、丙纶纤维14kg、涤纶纤维23kg、丙纶纤维10kg混合所得;所述面层纤维由黄麻纤维32kg、涤纶纤维15kg、氨纶纤维10kg、丙纶纤维12kg、丙纶纤维混合组成;
2)铺网:分别将将芯层纤维和面层纤维送入梳理机梳理后,经铺网帘在底帘上铺网,并由底帘向前输送铺好的芯层纤维网和面层纤维网;
3)预定型:分别将芯层纤维网和面层纤维网喷涂氮系阻燃剂磷酸胍和有机硅季铵盐类抗菌剂DC-5700的混合水溶液(水溶液中氮系阻燃剂磷酸胍的重量百分数为5%,有机硅季铵盐类抗菌剂DC-5700的重量百分数为11%),然后放入烘箱内180℃加热20min;将加热后的芯层纤维网和面层纤维网经过四对定型辊后形成预定型芯层纤维毡和面层纤维毡;加热过程中纤维毡中低熔点丙纶纤维受热而熔化,起到粘结各种纤维的作用;另外,加热过程中可使喷洒的水溶液中水分蒸发;
4)成型处理:将预定型芯层纤维毡和面层纤维毡进行收卷处理,然后将芯层纤维毡和面层纤维毡进行热压处理(热压温度为150℃,压力为0.5MPa,时间为5min)得环保型非织造黄麻纤维吸声复合材料。
按照GB/T1040.2-2006标准,测试实施例2制备出非织造黄麻纤维吸声复合材料的拉伸性能,拉伸速率为10mm/min,拉伸强度为40MPa;
按照QB/T 1130-91标准,测试实施例2制备出非织造黄麻纤维吸声复合材料的拉伸性能,拉伸速率为200mm/min,撕裂强度为290KN.m-2;
按照ISO 1034-2标准测试实施例2制备出非织造黄麻纤维吸声复合材料的吸声性能,测试材料厚度为3mm、直径为100mm(测频范围为400-1600Hz)和30mm(测频范围为1250-6100Hz)的试样紧贴抗阻管内刚性壁;于25℃、60%RH常压下,采用传递函数法进行复合材料声学特性的测试(声波垂入射),入射波频率400-6100Hz,以得到材料在不同频率下的吸声系数(吸声系数是指材料吸收声能与入射声能的比值),结果表明吸声系数在2800Hz以上时高于0.2,在中高频范围内均能起到较好的吸音降噪作用。
尽管已经详细描述了本发明的实施方式,但是应该理解的是,在不偏离本发明的精神和范围的情况下,可以对本发明的实施方式做出各种改变、替换和变更。

Claims (4)

1.一种环保型非织造黄麻纤维吸声复合材料的制备方法,包括以下步骤:
1)混料:将芯层纤维和面层纤维分别混合;所述芯层纤维由黄麻纤维40份、玄武岩纤维15份、丙纶纤维14份、涤纶纤维23份、丙纶纤维10份混合所得;所述面层纤维由黄麻纤维32份、涤纶纤维15份、氨纶纤维10份、丙纶纤维12份、丙纶纤维混合组成;
2)铺网:分别将将芯层纤维和面层纤维送入梳理机梳理后,经铺网帘在底帘上铺网,并由底帘向前输送铺好的芯层纤维网和面层纤维网;
3)预定型:分别将芯层纤维网和面层纤维网喷涂氮系阻燃剂磷酸胍和有机硅季铵盐类抗菌剂DC-5700的混合水溶液,然后放入烘箱内加热;将加热后的芯层纤维网和面层纤维网经过四对定型辊后形成预定型芯层纤维毡和面层纤维毡;
4)成型处理:将预定型芯层纤维毡和面层纤维毡进行收卷处理,然后将芯层纤维毡和面层纤维毡进行热压处理得环保型非织造黄麻纤维吸声复合材料。
2.根据权利要求1所述的环保型非织造黄麻纤维吸声复合材料的制备方法,其特征在于:步骤3)所述的加热温度为170-180℃。
3.根据权利要求1所述的环保型非织造黄麻纤维吸声复合材料的制备方法,其特征在于:步骤3)所述的氮系阻燃剂磷酸胍和有机硅季铵盐类抗菌剂DC-5700的混合水溶液中氮系阻燃剂磷酸胍的重量百分数为5%,有机硅季铵盐类抗菌剂DC-5700的重量百分数为11%。
4.根据权利要求2所述的环保型非织造黄麻纤维吸声复合材料的制备方法,其特征在于:步骤4)所述的热压处理中热压温度为150℃,压力为0.5MPa,时间为5min。
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