CN108723773A - A kind of rotating disc type filter Full-automatic assembling machine - Google Patents
A kind of rotating disc type filter Full-automatic assembling machine Download PDFInfo
- Publication number
- CN108723773A CN108723773A CN201810877081.1A CN201810877081A CN108723773A CN 108723773 A CN108723773 A CN 108723773A CN 201810877081 A CN201810877081 A CN 201810877081A CN 108723773 A CN108723773 A CN 108723773A
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- China
- Prior art keywords
- shell
- block
- turntable
- rotating disc
- disc type
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
Abstract
The present invention discloses a kind of rotating disc type filter Full-automatic assembling machine, organic frame, and device has turntable, control cabinet in rack, separate machine is connected below turntable, separate machine drives lower rotation by separate machine driving structure, and turntable is driven to rotate, and preferably motor is as separate machine driving structure;It is disposed with into first shell mechanism around turntable, enters filler material mechanism, enter second shell mechanism, automatic ultrasonic heat sealing machine and finished product sending out mechanism.By the way that the production process of filter to be divided into different assembling steps, it in the mounter of these procedures to rotating disc type, will realize that the efficient, stable of filter product assembles, effectively reduce time cost and human cost.
Description
Technical field
It is mechanical that the present invention relates to a kind of automatic assemblings, specifically a kind of Full-automatic assembling machine of filter.
Background technology
With the raising of social standard of living, people are to life health problem growing interest, to the quality of domestic water
Propose relatively high requirement.Current water system still fails to reach a relatively high quality requirement, in domestic water still
Impurity containing certain content and polluter, therefore it is that one family handles the effective of water to install filtration additional in water end
Method.The filter that particle is filtered equipped with activated carbon etc. is common filtering product, and requirement is quite huge.With automation
The continuous development and progress of machinery carry out the trend that production has become each production division's development using automation equipment.From
Dynamicization machinery can in the directly presence of nobody or less people, according to the requirement of people, by detecting automatically, information processing,
It analyzes and determines, manipulation and control, realizes the process of the set goal, effectively people is freed from heavy manual labor.
Traditional mode of production efficiency that filter is manually assembled is low, and product stability is insufficient, expends time cost and manpower
Cost cannot increasingly meet the production needs of modernization, and there is an urgent need for modernization assembly mechanicals to go to carry out assembling life to filter product
Production.Ultrasonic plastic Fundamentals of Welding are that high pressure, the high-frequency signal of 20KHz (or 15KHz) are generated by generator, pass through transducing system
Signal, is converted to high-frequency mechanical vibration, is added on plastic products workpiece, by workpiece surface and by intermolecular friction by system
So that the temperature for being transmitted to interface is increased, when temperature reaches the fusing point of this workpiece itself, so that workpiece interface is melted rapidly, then fill out
The gap between interface is filled, when vibrations stop, workpiece while under pressure cooling shaping just reach perfect welding,
Ultrasonic bonding machine is applied in automatic assembling tool, can melting welding rapidly be carried out to plastic product, improve assembly work
Efficiency.
Invention content
In order to change the present situation that man-made assembly produces filter product, low production efficiency, product stability deficiency, consumption are solved
The problem of time-consuming cost and human cost, the present invention provides a kind of rotating disc type filter Full-automatic assembling machine, by that will filter
The production process of device is divided into different assembling steps, by the mounter of these procedures to rotating disc type, realizes
Efficient, the stable assembling of filter product, effectively reduces time cost and human cost.
The technical solution adopted by the present invention to solve the technical problems is:A kind of rotating disc type filter Full-automatic assembling machine,
Organic frame, device has turntable, control cabinet in rack, connects separate machine below turntable, separate machine passes through separate machine driving structure band
Dynamic lower rotation, and turntable is driven to rotate, preferably motor is as separate machine driving structure;It is disposed with into first shell machine around turntable
Structure enters filler material mechanism, enters second shell mechanism, automatic ultrasonic heat sealing machine and finished product sending out mechanism;The nearly disk of disk upper surface
There is assembling station in edge, for accepting finished product or semi-finished product positioned at the different assembling stages.
Described enters first shell mechanism, there is the first shell material path drawn from vibrations charging tray, the conveying of first shell material path
There is first shell receiving block at the end, there is the first sinking recess portion in first shell receiving block;First shell receiving block and turntable it
Between have finger cylinder;Finger cylinder side has rotary cylinder, finger cylinder to be connected on the rotary table of rotary cylinder.First
Shell is transported to through first shell material path at the first sinking recess portion in first shell receiving block, and finger cylinder clamps first shell
Body, subsequent rotary cylinder overturn finger cylinder, first shell are sent at the assembling station on turntable, finger cylinder is then put
Loose first shell.
Described enters filler material mechanism, has hopper, the upper edge of the nearly turntable of hopper to have tapping channel;Tapping channel goes out
There is the vertical material path arranged vertically at mouthful;There are pan feeding dislocation block, pan feeding dislocation block to have pan feeding up and down below vertical material path
There are catch, the dynamic structure of pan feeding dislocation block connection transverse movement, preferably cylinder in chamber, pan feeding chamber top edge;Pan feeding misplaces under block
There is egative film in side, and plup inlet is provided on egative film, has feeding cylinder at plup inlet;Have into shovel block, pan feeding at the inner wall of the nearly turntable of hopper
The lower end of shovel block is extended to by hopper reserved opening position outside hopper, and connects the dynamic structure of longitudinal movement, preferably cylinder.Enter
Shovel block regularly scoops up filler material, filler material through tapping channel to vertical material path inside, pan feeding misplace block pan feeding chamber
When being directed at vertical material path outlet, filler material enters pan feeding intracavitary, and egative film blocking filler material further falls;Subsequent pan feeding dislocation
Block slides laterally, and the plup inlet of the lower outlet alignment egative film of pan feeding chamber, filler material falls into the pre-determined bit of assembling station through feeding cylinder
It sets, while the filler material that the catch of pan feeding dislocation block blocks in vertical material path further falls, and passes through rational mechanical movement section
It plays, controls the quantity of pan feeding.
Described enters second shell mechanism, there is the second shell material path drawn from vibrations charging tray, the conveying of second shell material path
There is second shell receiving block at the end, there is the second sinking recess portion in second shell receiving block;There is crawl by second shell receiving block
Mechanical group.The second sinking recess portion can penetrate second shell receiving block up and down, and such form is suitable for pen cap shape
Or the second shell of other long column shapes, the upper end of second shell are held on the upper edge in the second sinking portion to the edge of evagination;
Second sinking recess portion can also be the depressed area more slightly lower than the upper surface of second shell receiving block, not penetrate second shell undertaking
Block, such form are suitable for the second shell of disk shape.Second shell is transported to second shell through second shell material path and accepts
The second sinking recess portion on block captures mechanical group and clamps at the assembling station that second shell is sent on turntable.
The contact site of first shell and second shell is welded together by the automatic ultrasonic heat sealing machine.
The finished product sending out mechanism has the mechanical group of crawl, and the sliding slot positioned at its side.The mechanical group of crawl will assemble work
Finished product crawl at position is put on sliding slot, and finished product is sent out.
The crawl machinery group, there is column, and fixed plate is fixed on column, there is the sliding rail of lateral arrangement in fixed plate;
There is movable plate, have sliding block in movable plate one side, the sliding rail that can be arranged along the horizontal slides, and has on movable plate another side longitudinally arranged
Sliding rail;There is gripping finger fixed plate, have sliding block in gripping finger fixed plate one side, sliding rail that can be longitudinally arranged slides, and gripping finger fixed plate is another
The mechanical gripping finger of upper connection on one side.Specifically, there are cylinder, cylinder to connect movable plate in fixed plate, push movable plate transverse shifting;
Also there are cylinder, cylinder to connect gripping finger fixed plate on movable plate, gripping finger fixed plate is pushed to be vertically moved together with mechanical gripping finger.
The invention has the advantages that the production process of filtering to be divided into relatively independent different step, it has been assigned to and has turned
In the machinery of dish structure, completes to assemble one by one using automated machine, effectively improve production efficiency and the stay in grade of product
Property, the appearance pollution of product is reduced, the labor intensity of worker is reduced, reduces cost of labor and time cost, effectively improves production
The market competitiveness of product.
Description of the drawings
Below in conjunction with attached drawing, the present invention is further illustrated.
Fig. 1 is the overall schematic of the present invention;
Fig. 2 is the schematic diagram (the first embodiment) into first shell mechanism;
Fig. 3 is the schematic diagram (second of embodiment) into first shell mechanism;
Fig. 4 is the schematic diagram into filler material mechanism;
Fig. 5 is the explosive view into filler material mechanism
Fig. 6 is the schematic diagram (the first embodiment) into second shell mechanism;
Fig. 7 is the schematic diagram (second of embodiment) into second shell mechanism;
Fig. 8 is the schematic diagram of finished product sending out mechanism;
Fig. 9 is the schematic diagram of crawl machinery group.
In figure, 1. racks, 11. turntables, 111. assembling stations, 12. control cabinets, 2. enter first shell mechanism, 21. first shells
Body material path, 22. first shell receiving blocks, 221. first sinking recess portions;23. finger cylinder, 24. rotary cylinders, 3. enter filler material
Mechanism, 31. hoppers, 32. tapping channels, 33. vertical material paths, 34. pan feedings dislocation block, 341. pan feeding chambers, 342. catch, 35. bottoms
Piece, 351. plup inlets, 36. feeding cylinders, 37. enter shovel block, and 4. enter second shell mechanism, 41. second shell material paths, and 42. second
Shell receiving block, 421. second sinking recess portions, 5. automatic ultrasonic heat sealing machines, 6. finished product sending out mechanism, 61. sliding slots, 7. grippers
Tool group, 71. columns, 72. fixed plates, 73. movable plates, 74. gripping finger fixed plates, 75. mechanical gripping fingers, 76. sliding rails, 77. sliding blocks,
81. first shell, 82. second shells.
Specific implementation mode
【Embodiment 1】
A kind of rotating disc type filter Full-automatic assembling machine, organic frame 1, device has turntable 11, control cabinet 12 in rack 1, turns
11 lower section of disk connects separate machine, and separate machine drives lower rotation by separate machine driving structure, and turntable 11 is driven to rotate, segmentation
Machine driving structure selects motor;It is disposed with into first shell mechanism 2 around turntable 11, enters filler material mechanism 3, enter second shell machine
Structure 4, automatic ultrasonic heat sealing machine 5 and finished product sending out mechanism 6;There is assembling station 111 in the nearly disk edge in 11 upper surface of turntable, is used for
Accept the finished product or semi-finished product positioned at the different assembling stages.
Enter first shell mechanism 2, there is the first shell material path 21 from vibrations (not shown) extraction of charging tray, first shell material
Road 21, which conveys at the end, first shell receiving block 22, there is the first sinking recess portion 221 in first shell receiving block 22;First shell
There is finger cylinder 23 between body receiving block 22 and turntable 11;23 side of finger cylinder has rotary cylinder 24, finger cylinder 23 to connect
On the rotary table of rotary cylinder 24.First shell is transported to through first shell material path 21 in first shell receiving block 22
At first sinking recess portion 221, finger cylinder 23 clamps first shell, and subsequent rotary cylinder 24 overturns finger cylinder 23, will
First shell is sent at the assembling station 111 on turntable 11, and finger cylinder 23 then loosens first shell.
Enter filler material mechanism 3, there is hopper 31, the upper edge of 31 nearly turntable 11 of hopper to have tapping channel 32;Tapping channel
There is the vertical material path 33 arranged vertically in 32 exit;33 lower section of vertical material path has pan feeding dislocation block 34, pan feeding dislocation block 34 to have
Pan feeding chamber 341 up and down, 341 top edge of pan feeding chamber have catch 342, pan feeding dislocation block 34 to connect the cylinder of transverse movement;
There is egative film 35 in 34 lower section of pan feeding dislocation block, and plup inlet 351 is provided on egative film 35, there is feeding cylinder 36 at plup inlet 351;Hopper 31
There is the lower end for entering shovel block 37 into shovel block 37 to extend to hopper 31 by 31 reserved opening position of hopper at the inner wall of nearly turntable 11
Outside, and connect the cylinder of longitudinal movement.Shovel will regularly be filled in the case where the cylinder of longitudinal movement drives by entering shovel block 37
It rises, filler material is arrived through tapping channel 32 inside vertical material path 33, and the pan feeding chamber 341 of pan feeding dislocation block 34 is directed at vertical material path outlet
When, filler material enters in pan feeding chamber 341, and egative film 35 stops that filler material further falls;Subsequent pan feeding misplaces block 34 in cylinder
It is slid laterally under drive, the lower outlet of pan feeding chamber 341 is made to be directed at the plup inlet 351 of egative film 35, filler material falls into assembling station
Precalculated position, while the filler material that the catch 342 of pan feeding dislocation block 34 blocks in vertical material path 33 further falls, by reasonable
Mechanical movement rhythm, control the quantity of pan feeding.
Enter second shell mechanism 4, there is the second shell material path 41 from vibrations (not shown) extraction of charging tray, second shell material
Road 41, which conveys at the end, second shell receiving block 42, there is the towards second shell material path 41 in second shell receiving block 42
Two sinking recess portions 421, the second about 421 sinking recess portion penetrate second shell receiving block 42, such form be suitable for pen cap shape or
The second shell of other long column shapes;There is crawl machinery group 7 by second shell receiving block 42.Second shell is through second shell material path 41
The second sinking recess portion 421 being transported in second shell receiving block 42, crawl machinery group 7, which clamps second shell and is sent to, to be turned
111 at assembling station on disk 11.
The contact site of first shell and second shell is welded together by automatic ultrasonic heat sealing machine 5.
Finished product sending out mechanism 6 has crawl machinery group 7, and positioned at the sliding slot 61 of its side.Crawl machinery group 7 will assemble work
Finished product crawl at position is put on sliding slot 81, and finished product is sent out.
Crawl machinery group 7, has column 71, fixed plate 72 is fixed on column 71, there is the cunning of lateral arrangement in fixed plate 72
Rail 76;There is movable plate 73, have sliding block 77 in 73 one side of movable plate, the sliding rail 76 of lateral arrangement can slide, move in fixed plate 72
There is longitudinally arranged sliding rail 76 on 73 another side of movable plate;There is gripping finger fixed plate 74, have sliding block 77 in 74 one side of gripping finger fixed plate,
It longitudinally arranged sliding rail 76 can be slided on movable plate 73, connection machinery gripping finger 75 on 74 another side of gripping finger fixed plate.Fixed plate
There are cylinder, cylinder to connect movable plate 73 on 72, pushes 73 transverse shifting of movable plate;Also there are cylinder, cylinder connection on movable plate 73
Gripping finger fixed plate 74 pushes gripping finger fixed plate 77 to be vertically moved together with mechanical gripping finger 75;Mechanical gripping finger 75 can carry out it is longitudinal and
The delivery functions to finished product or semi-finished product are realized in transverse movement.
【Embodiment 2】
Second sinking recess portion 421 is the depressed area more slightly lower than the upper surface of second shell receiving block 42, does not penetrate second
Shell receiving block 42, such form are suitable for the second shell of disk shape.Other structures shape in addition to specific size, substantially with
Embodiment 1 is consistent.
Above-described embodiment is the more excellent way of realization of the present invention, to illustrate the basic structure and basic thought of the present invention,
The absolute limitation to the present invention is should not be construed as, one of ordinary skill in the art is not departing from the basic of the present invention
Under the premise of structure and basic thought, to the present invention implementation take with above-described embodiment not absolutely identical treatment measures, also
It should be considered as in the scope of the present invention.
Claims (8)
1. a kind of rotating disc type filter Full-automatic assembling machine, organic frame (1), device has turntable (11), control cabinet in rack (1)
(12), separate machine is connected below turntable (11), separate machine drives lower rotation by separate machine driving structure, and drives turntable (11)
Rotation, it is characterised in that:It is disposed with into first shell mechanism (2) around turntable (11), enters filler material mechanism (3), enter second shell
Body mechanism (4), automatic ultrasonic heat sealing machine (5) and finished product sending out mechanism (6);There is assembling in the nearly disk edge in turntable (11) upper surface
Station (111).
2. rotating disc type filter Full-automatic assembling machine according to claim 1, it is characterised in that:Enter first shell mechanism
(2), there is the first shell material path (21) drawn from vibrations charging tray, there is first shell to hold at first shell material path (21) the conveying end
Block (22) is connect, there is the first sinking recess portion (221) in first shell receiving block (22);First shell receiving block (22) and turntable (11)
Between have finger cylinder (23);Finger cylinder (23) side has rotary cylinder (24), finger cylinder (23) to be connected to rotary cylinder
(24) on rotary table.
3. rotating disc type filter Full-automatic assembling machine according to claim 1, it is characterised in that:Enter filler material mechanism (3),
There are hopper (31), the upper edge of the nearly turntable (11) of hopper (31) to have tapping channel (32);The exit of tapping channel (32) has
The vertical material path (33) arranged vertically;There are pan feeding dislocation block (34), pan feeding dislocation block (34) to have up and down below vertical material path (33)
The pan feeding chamber (341) of perforation, pan feeding chamber (341) top edge have catch (342), pan feeding dislocation block (34) to connect the dynamic of transverse movement
Power structure;There is egative film (35) below pan feeding dislocation block (34), plup inlet (351) is provided on egative film (35), plup inlet has at (351)
Feeding cylinder (36);There is the lower end for entering shovel block (37) into shovel block (37) to pass through material at the inner wall of the nearly turntable (11) of hopper (31)
Bucket (31) reserved opening position extends to hopper (31) outside, and connects the dynamic structure of longitudinal movement.
4. rotating disc type filter Full-automatic assembling machine according to claim 1, it is characterised in that:Enter second shell mechanism
(4), there is the second shell material path (41) drawn from vibrations charging tray, there is second shell to hold at second shell material path (41) the conveying end
Block (42) is connect, there is the second sinking recess portion (421) towards second shell material path (41) in second shell receiving block (42);Second shell
There is the mechanical group (7) of crawl by body receiving block (42).
5. rotating disc type filter Full-automatic assembling machine according to claim 4, it is characterised in that:Second sinking recess portion
(421) second shell receiving block (42) is penetrated up and down.
6. rotating disc type filter Full-automatic assembling machine according to claim 4, it is characterised in that:Second sinking recess portion
(421) it is the depressed area more slightly lower than the upper surface of second shell receiving block (42), does not penetrate second shell receiving block (42).
7. rotating disc type filter Full-automatic assembling machine according to claim 1, it is characterised in that:Finished product sending out mechanism (6),
There are the mechanical group (7) of crawl, and the sliding slot (61) positioned at its side.
8. according to claim 4 to 7 any one of them rotating disc type filter Full-automatic assembling machine, it is characterised in that:Gripper
Tool group (7) has column (71), and fixed plate (72) is fixed on column (71), there is the sliding rail of lateral arrangement in fixed plate (72)
(76);Have movable plate (73), have sliding block (77) in movable plate (73) one side, can in fixed plate (72) lateral arrangement sliding rail
(76) it slides, has longitudinally arranged sliding rail (76) on movable plate (73) another side;There are gripping finger fixed plate (74), gripping finger fixed plate
(74) there is sliding block (77) in one side, longitudinally arranged sliding rail (76) can be slided on movable plate (73), gripping finger fixed plate (74) is another
The mechanical gripping finger (75) of upper connection on one side.
Priority Applications (1)
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CN201810877081.1A CN108723773A (en) | 2018-08-03 | 2018-08-03 | A kind of rotating disc type filter Full-automatic assembling machine |
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CN201810877081.1A CN108723773A (en) | 2018-08-03 | 2018-08-03 | A kind of rotating disc type filter Full-automatic assembling machine |
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CN201810877081.1A Pending CN108723773A (en) | 2018-08-03 | 2018-08-03 | A kind of rotating disc type filter Full-automatic assembling machine |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109227125A (en) * | 2018-11-22 | 2019-01-18 | 奕雪春 | A kind of air filter housing automatic assembly equipment |
CN111843469A (en) * | 2020-05-28 | 2020-10-30 | 温州职业技术学院 | Automatic filter assembling equipment |
CN112107929A (en) * | 2020-09-22 | 2020-12-22 | 于胜勋 | Air purification membrane and preparation method and preparation system thereof |
CN112589432A (en) * | 2020-11-30 | 2021-04-02 | 杨臣 | Office table footing kludge |
CN113103009A (en) * | 2021-04-20 | 2021-07-13 | 安徽淮光智能科技有限公司 | Tabletting equipment for processing lightning arrester and working method thereof |
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CN201362372Y (en) * | 2009-03-11 | 2009-12-16 | 湖南农业大学 | Bulk material quantitative sub-packaging device |
CN103753211A (en) * | 2014-01-26 | 2014-04-30 | 嘉兴艾迪西暖通科技有限公司 | Vice machine of multi-station rotary ball valve assembly machine |
CN104973271A (en) * | 2015-06-12 | 2015-10-14 | 鄢忠贵 | Rotating disc type filter element packaging machine |
CN108161443A (en) * | 2018-02-25 | 2018-06-15 | 余晓娜 | The intelligence manufacture assembly line of medical filter |
CN208644623U (en) * | 2018-08-03 | 2019-03-26 | 东莞佐佑自动化设备有限公司 | A kind of rotating disc type filter Full-automatic assembling machine |
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US5036569A (en) * | 1990-02-02 | 1991-08-06 | V-Tech, Inc. | Filter/funnel assembly machine |
CN201362372Y (en) * | 2009-03-11 | 2009-12-16 | 湖南农业大学 | Bulk material quantitative sub-packaging device |
CN103753211A (en) * | 2014-01-26 | 2014-04-30 | 嘉兴艾迪西暖通科技有限公司 | Vice machine of multi-station rotary ball valve assembly machine |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109227125A (en) * | 2018-11-22 | 2019-01-18 | 奕雪春 | A kind of air filter housing automatic assembly equipment |
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CN112589432A (en) * | 2020-11-30 | 2021-04-02 | 杨臣 | Office table footing kludge |
CN113103009A (en) * | 2021-04-20 | 2021-07-13 | 安徽淮光智能科技有限公司 | Tabletting equipment for processing lightning arrester and working method thereof |
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Effective date of registration: 20220105 Address after: 518105 plant 209, No. 33, Second Industrial Avenue, tangxiayong community, Yanluo street, Bao'an District, Shenzhen City, Guangdong Province Applicant after: SHENZHEN ZHONGKE INTELLIGENT MANUFACTURING Co.,Ltd. Address before: 523000 507, floor 5, building C, Tailian Science Park, No. 1, Shuanglong Road, Xiaobian community, Chang'an Town, Dongguan City, Guangdong Province Applicant before: DONGGUAN ZUOYOU AUTOMATION EQUIPMENT Co.,Ltd. |
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