CN108722746A - A kind of working method of planer-type five-axle linkage intelligent vision paint spraying machine - Google Patents
A kind of working method of planer-type five-axle linkage intelligent vision paint spraying machine Download PDFInfo
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- CN108722746A CN108722746A CN201810727218.5A CN201810727218A CN108722746A CN 108722746 A CN108722746 A CN 108722746A CN 201810727218 A CN201810727218 A CN 201810727218A CN 108722746 A CN108722746 A CN 108722746A
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- advertisement
- transmission mechanism
- nozzle
- paint spraying
- spraying machine
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0421—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with rotating spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/46—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material
- B05B14/465—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material using substantially vertical liquid curtains or wetted walls behind the object to be sprayed
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
A kind of working method of planer-type five-axle linkage intelligent vision paint spraying machine, belongs to advertisement three-dimensional characters auto spray painting technical field.The paint spraying machine uses planer-type five-axle linkage, water-screen cabinet and intelligent vision mechanism.The mist of oil generated when water-screen cabinet is using cascade, active carbon filter purification spray painting.Intelligent vision mechanism shoots the picture of advertisement three-dimensional characters with industrial camera, and control flow, industrial camera, the driving motor of rotating mechanism of nozzle and the driving motor of each transmission mechanism are electrically connected.The picture that the working method adjusts shooting using industrial camera scanning advertisement three-dimensional characters picture, with computer is consistent with the original of storage in a computer, then with computer commander's planer-type five-axle linkage control nozzle along the stroke inner side and outer side of advertisement three-dimensional characters and the spray painting of surface and the back side.The paint spraying machine is swift in motion along the stroke both sides of advertisement three-dimensional characters and surface and back side spray paint, and spray painting is uniform, saves paint, environmental requirement can be ensured by being equipped with cascade oil mist removing and activated carbon.
Description
Technical field
The present invention relates to a kind of working methods of planer-type five-axle linkage intelligent vision paint spraying machine, belong to advertisement three-dimensional characters certainly
Dynamic lacquering technologies field.
Background technology
It is fast with the industries such as advertisement three-dimensional characters and logo making, decorations, various sheet metal panel beatings
Speed development requires the processing qualities such as advertisement three-dimensional characters higher and higher.Present advertisement three-dimensional characters are still substantially painted using artificial,
Artificial spray painting is there are the non-uniform problem in surface, because human hand spray painting can not guarantee the distance between nozzle and workpiece and paint
Forever, and machinery spray painting just spray is highly uniform speed, because the distance between nozzle and workpiece of machinery and painting
Speed can keep the same.There are a kind of novel luminescent characters mini word in advertisement and identifier industry at present, it is mainly with sub-
Gram force plate carves out the word of three-dimensional shape, overleaf uses LED light source, surface sends out light but side cannot shine, so word
Body side is painted with three times, and first pass is white with adding lustre to, i.e., paint has the performance for increasing brightness, and the LED light emitting sources at the back side is allowed to light
Later surface brightness increases, and second time is black-out paint, because mini word is surface light emitting, does not need lateral emitting, therefore use
Special black-out paint covers side, and third is painted all over according to customer requirement color, reaches side and does not shine and the advertisement of surface light emitting
Vertical letters effect.Because some fonts are too small in practical painting process, interstitial hole is worn in engraving without carving from top to bottom, people
Work paint when because air pressure rebound, it is difficult to black-out paint be sprayed on above also it is impermeable go out light.Machine can be flow automatically by painting
The principle of pressure uses 2 diagonal line of rifle to paint again with 1 point of spray of rifle.But existing machinery spray painting is only with simply laterally or longitudinally sweeping
Spray not only wastes a large amount of paint, but also can not paint to small lot, personalized figure.Thus it is three-dimensional to solve advertisement
The spray painting amount of word is big, and quality requirement is high, and font is changeable, can not only save paint, and energy environment-friendly high-efficiency is customer service, is in the industry
Very concern.
Invention content
In order to overcome problems of the prior art, a kind of planer-type five-axle linkage intelligent vision spray provided by the invention
The working method of paint machine, the working method of the paint spraying machine should use industrial camera shooting advertisement three-dimensional characters picture, with computer tune
The advertisement three-dimensional characters original of whole deposit storage in a computer is consistent with advertisement three-dimensional characters picture, then commands gantry with computer
Formula five-axle linkage controls nozzle spray painting on the inside or outside of the stroke of advertisement three-dimensional characters.Stroke of the paint spraying machine along advertisement three-dimensional characters
Both sides and surface and back side oil spout, are swift in motion, and spray painting is uniform, save paint, are equipped with cascade oil mist removing and activated carbon can
To ensure environmental requirement.
The technical solution adopted by the present invention is:A kind of working method of planer-type five-axle linkage intelligent vision paint spraying machine, depending on
Feel paint spraying machine include rack, longitudinal transmission mechanism, transverse transmission mechanism, vertical transmission mechanism, nozzle, nozzle rotating mechanism,
Water-screen cabinet and intelligent vision mechanism, the longitudinal direction transmission mechanism are arranged in rack, and transverse transmission mechanism is arranged in longitudinal transmission
In mechanism, vertical transmission mechanism is arranged on transverse transmission mechanism, and the rotating mechanism of nozzle is arranged on vertical transmission mechanism, institute
It states and connects water-screen cabinet on the outside of rack one end of paint spraying machine, intelligent vision mechanism is equipped on the inside of the rack other end;The intelligent vision
Mechanism include walking dolly, four trolley table tops, trolley transmission mechanism, industrial camera and control flow, walking dolly setting with
On the vehicle guide of Extension support connection, trolley transmission mechanism is moved up using rack and pinion mechanism driving walking dolly in vehicle guide
It is dynamic, the drive in the control flow and industrial camera, the driving motor and each transmission mechanism of the rotating mechanism of nozzle of Frame end is set
Dynamic motor electrical connection;The step of working method of the vision paint spraying machine uses is as follows:
(a)The original of laser cutting machine cutting advertisement three-dimensional characters cutting path is obtained, and is stored in a computer;
(b)Start vision paint spraying machine, water-screen cabinet enters normal operating conditions;
(c)Walking dolly is moved to from vehicle guide on Extension support, the advertisement three-dimensional characters that needs paint are placed in industrial camera
On the trolley table top of the walking dolly of decentralization;
(d)With the advertisement three-dimensional characters picture on industrial camera shooting walking dolly on four trolley table tops;
(e)On computers, the advertisement of the laser cutting machine well cutting with spray painting positioning auxiliary software storage in a computer
It is consistent that the original of vertical letters cutting path adjusts the advertisement three-dimensional characters picture shot to industrial camera;
(f)Four trolley table tops on walking dolly are allowed to move to spray painting position from vehicle guide;
(g)Manipulation and control screen allows computer to control five-axle linkage mechanism and nozzle operation, allows nozzle along the path of original first
Inside or back side spray painting, then allow nozzle on the outside of the path of original and surface lacquer;
(h)After the completion of spray painting, a new advertisement three-dimensional characters are changed, are repeated the above process.
The beneficial effects of the invention are as follows:This planer-type five-axle linkage intelligent vision paint spraying machine includes rack, longitudinal transmission
Mechanism, transverse transmission mechanism, vertical transmission mechanism, nozzle, the rotating mechanism of nozzle, water-screen cabinet and intelligent vision mechanism.Intelligence
Visual mechanisms include walking dolly, four trolley table tops, trolley transmission mechanism, industrial camera and control flow, walking dolly setting
On the vehicle guide being connect with Extension support, trolley transmission mechanism drives walking dolly in vehicle guide using rack and pinion mechanism
Upper movement, be arranged the control flow in Frame end, industrial camera, nozzle rotating mechanism driving motor and each transmission mechanism
Driving motor is electrically connected.The working method of the paint spraying machine is adjusted using industrial camera shooting advertisement three-dimensional characters picture, with computer
Advertisement three-dimensional characters picture is consistent with the advertisement three-dimensional characters original of storage in a computer, then commands planer-type with computer
Five-axle linkage controls nozzle spray painting on the inside or outside of the stroke of advertisement three-dimensional characters.Stroke two of the paint spraying machine along advertisement three-dimensional characters
Side and the back side and surface lacquer, are swift in motion, and spray painting is uniform, save paint, and being equipped with cascade oil mist removing and activated carbon can be with
Ensure environmental requirement.
Description of the drawings
Fig. 1 is a kind of structure front view of planer-type five-axle linkage intelligent vision paint spraying machine.
Fig. 2 is that a kind of structure of planer-type five-axle linkage intelligent vision paint spraying machine is bowed symbol view.
Fig. 3 is a kind of structural side view of planer-type five-axle linkage intelligent vision paint spraying machine.
Fig. 4 is the A enlarged drawings in Fig. 1.
Fig. 5 is the B enlarged drawings in Fig. 1.
Fig. 6 is the C enlarged drawings in Fig. 1.
Fig. 7 is the D enlarged drawings in Fig. 3.
Fig. 8 is the E direction views in Fig. 7.
In figure:1, rack, 1a, vehicle guide, 1b, Extension support, 2, walking dolly, 2a, retarder, 2b, rack, 2c, drive
Dynamic motor, 2d, pinion gear, 2e, idler wheel, 2f, trolley table top, 3, longitudinal aluminium section bar, 3a, first servo motor, 3b, first longitudinal direction
Toothed belt, 3c, first longitudinal direction toothed belt, 3d, second longitudinal direction toothed belt, 3e, second longitudinal direction toothed belt, 3f, longitudinal tooth form
Band pressing plate, 3g, aluminium section bar link, 3h, longitudinal rail, 3i, longitudinal sliding block, 3j, transmission shaft, 4, lateral aluminium section bar, 4a, second
Servo motor, 4b, lateral toothed belt, 4c, lateral toothed belt, 4d, lateral tooth form plate with pressure, 4e, laterally walking aluminum frame, 4f,
Cross slide way, 4g, transverse slider, 5, vertical stepper motor, 5a, ball-screw, 5b, ball screw, 5c, leading screw bearing, 6, water
It puts down to rotating servo motor, 6a, rotary shaft, 6b, vertical walking aluminum frame, 6c, swivel mount, 7, nozzle, 7a, vertically to rotation stepping
Motor, 7b, no pressure oil can, 7c, oil pipe, 7d, first pressure nozzle, 7e, point nozzle, 7f, second pressure nozzle, 8, industrial phase
Machine, 9, water-screen cabinet, 9a, immersible pump, 9b, water curtain plate, 9c, baffle plate, 9d, Internal baffle, 9e, low-noise fan, 9f, active carbon filtration
Device, 10, control flow, 11, rack longeron.
Specific implementation mode
The structure of the present invention is described further referring to the drawings.
Fig. 1,2,3 show a kind of structure chart of planer-type five-axle linkage intelligent vision paint spraying machine.In figure, this planer-type
Five-axle linkage intelligent vision paint spraying machine include rack, longitudinal transmission mechanism, transverse transmission mechanism, vertical transmission mechanism, nozzle 7,
Rotating mechanism, water-screen cabinet 9 and the intelligent vision mechanism of nozzle 7.Longitudinal transmission mechanism is arranged in rack, and transverse transmission mechanism is set
It sets on longitudinal transmission mechanism, vertical transmission mechanism is arranged on transverse transmission mechanism, and the rotating mechanism of nozzle 7 is arranged vertical
On transmission mechanism.Water-screen cabinet 9 is connected on the outside of rack one end of paint spraying machine, and intelligent vision mechanism is equipped on the inside of the rack other end.Water
Curtain cabinet 9 includes immersible pump 9a, low-noise fan 9e and active carbon filter 9f, and water is sent to top by immersible pump 9a, and curtain plate 9b is fallen downstream
Under draw into cascade, the mist of oil that whens low-noise fan 9e suction spray paintings generates hits Internal baffle behind the gap of lapping formula water curtain plate 9b
9d enters external purification system around baffle plate 9c through two active carbon filter 9f, low-noise fan 9e.Intelligent vision mechanism packet
Containing 2,4 trolley table top 2f of walking dolly, trolley transmission mechanism, industrial camera 8 and control flow 10, the setting of walking dolly 2 with
On the vehicle guide 1a of Extension support 1b connections, trolley transmission mechanism is led using rack and pinion mechanism driving walking dolly 2 in trolley
It is moved on rail 1a, control flow 10 in Frame end and industrial camera 8, the driving motor of the rotating mechanism of nozzle 7 and each is set
The driving motor of transmission mechanism is electrically connected.
Fig. 3,4 show that longitudinal transmission mechanism is separately fixed at two longitudinal aluminium section bars 3 on the rack longeron 11 of both sides,
It is respectively provided with a second longitudinal direction toothed belt 3e with the 3d connections of second longitudinal direction toothed belt at the both ends of aluminium section bar 3 longitudinally in each,
With the first longitudinal direction toothed belt of first servo motor 3a drivings there are one being set above 3 one end of longitudinal aluminium section bar wherein
3b, the first longitudinal direction toothed belt 3b are through another first longitudinal direction toothed belt on first longitudinal direction toothed belt 3c connection transmission shafts 3j
3b is taken turns, the both ends of transmission shaft 3j are separately connected the second longitudinal direction toothed belt 3e of 3 one end of longitudinal aluminium section bar.On longitudinal aluminium section bar 3
Equipped with longitudinal rail 3h, second longitudinal direction toothed belt 3d is fixedly connected with aluminium section bar link 3g, is fixed on aluminium section bar link 3g
The longitudinal sliding block 3i of bottom is matched with longitudinal rail 3h.
Fig. 1,6 show that transverse transmission mechanism is fixedly connected on the both ends of lateral aluminium section bar 4 on aluminium section bar link 3g,
The lateral toothed belt 4b on aluminium section bar link 3g is set with a lateral toothed belt 4c connection, one of transverse direction tooth form
Belt wheel 4b connection the second servo motor 4a are set on lateral aluminium section bar 4 there are two cross slide way 4f, cross slide way 4f be fixed on
Laterally the transverse slider 4g on walking aluminum frame 4e is matched, and lateral toothed belt 4c is fixed on transverse direction by lateral tooth form plate 4d with pressure
On aluminum frame of walking 4e.
Fig. 1,5,7 show that vertical transmission mechanism is fixed on vertical stepper motor 5 at the top of laterally walking aluminum frame 4e, hang down
To stepper motor 5 the ball screw 5b being fixedly connected with vertical walking aluminum frame 6b is driven through ball-screw 5a.The whirler of nozzle 7
Structure is comprising horizontal direction rotating mechanism and vertically to rotating mechanism, and horizontal direction rotating mechanism is setting at the top of vertical walking aluminum frame 6b
Horizontal direction rotating servo motor 6 through rotary shaft 6a connection swivel mount 6c, vertically to rotating mechanism be arranged on swivel mount 6c
It is vertical to rotating stepper motor 7a connections nozzle 7.
It is mutual that Fig. 8 shows that first pressure nozzle 7d, point nozzle 7e and the second pressure nozzle 7 that nozzle 7 includes are arranged
Position relationship.
Fig. 1 shows that trolley transmission mechanism is fixed on driving motor 2c on vehicle guide frame, and driving motor 2c is through slowing down
Device 2a, pinion gear 2d and the rack 2b driving walking dollies 2 being arranged in 2 bottom of walking dolly use four rolling 2e in vehicle guide
It is rolled on 1a.
The step of working method of the vision paint spraying machine uses is as follows:
(a)The original of laser cutting machine cutting advertisement three-dimensional characters cutting path is obtained, and is stored in a computer;
(b)Start vision paint spraying machine, water-screen cabinet 9 enters normal operating conditions;
(c)Walking dolly 2 is moved to from vehicle guide 1a on Extension support 1b, the advertisement three-dimensional characters that needs paint are placed in industry
On the trolley table top 2f for the walking dolly 2 that camera 8 is transferred;
(d)The advertisement three-dimensional characters picture on walking dolly 2 on four trolley table top 2f is shot with industrial camera 8;
(e)On computers, the advertisement of the laser cutting machine well cutting with spray painting positioning auxiliary software storage in a computer
It is consistent that the original of vertical letters cutting path adjusts the advertisement three-dimensional characters picture shot to industrial camera 8;
(f)Four trolley table top 2f on walking dolly 2 are allowed to move to spray painting position from vehicle guide 1a;
(g)Manipulation and control screen 10 allows computer control five-axle linkage mechanism and nozzle 7 to work, allows nozzle 7 along original first
Then the spray painting of on the inside of the path or back side allows nozzle 7 on the outside of the path of original and surface lacquer;
(h)After the completion of spray painting, a new advertisement three-dimensional characters are changed, are repeated the above process.
Using above-mentioned technical solution, primarily directed to the various iron words of identification label industry, white steel letters, punching word, shine
Word, mini word(Organic glass word)It paints, because Chinese characters are ever-changing, font is complicated, the various each words of font
Size is all different, and equipment takes picture by industrial camera bat, then picture pixels are generated as path by software, generates path
Chinese characters strokes it is complicated, track cross, equipment carries out spraying operation by five-axle linkage along complicated word track, completely
The function operation for imitating human hand thoroughly solves the problems, such as that spraying is difficult, time saving, laborsaving, less manpower.It is compared to other spray painting softwares
PLC is programmed, and has more flexibility simple operation, that is, is suitble to produce in enormous quantities, and is suitble to small lot production.With five-axle linkage
Principle paints to workpiece, it is ensured that and spray painting face is uniform, and speed of production is fast, and the production time is short, and spray painting effect is better than artificial,
It is time saving, laborsaving, environmentally friendly, reduce waste.
Claims (1)
1. a kind of working method of planer-type five-axle linkage intelligent vision paint spraying machine, vision paint spraying machine includes rack, longitudinal transmission
Mechanism, transverse transmission mechanism, vertical transmission mechanism, nozzle(7), nozzle(7)Rotating mechanism, water-screen cabinet(9)And intelligent vision
Mechanism, the longitudinal direction transmission mechanism are arranged in rack, and transverse transmission mechanism is arranged on longitudinal transmission mechanism, vertical-transmission machine
Structure is arranged on transverse transmission mechanism, nozzle(7)Rotating mechanism be arranged on vertical transmission mechanism, the rack of the paint spraying machine
Water-screen cabinet is connected on the outside of one end(9), rack other end inside is equipped with intelligent vision mechanism;The intelligent vision mechanism includes walking
Trolley(2), four trolley table tops(2f), trolley transmission mechanism, industrial camera(8)And control flow(10), walking dolly(2)Setting
With Extension support(1b)The vehicle guide of connection(1a)On, trolley transmission mechanism drives walking dolly using rack and pinion mechanism
(2)And four trolley table tops(2f)In vehicle guide(1a)The control flow in Frame end is arranged in upper movement(10), industrial phase
Machine(8), nozzle(7)Rotating mechanism driving motor and each transmission mechanism driving motor electrical connection;It is characterized in that:It is described to regard
Feel that the step of working method of paint spraying machine uses is as follows:
(a)The original of laser cutting machine cutting advertisement three-dimensional characters cutting path is obtained, and is stored in a computer;
(b)Start vision paint spraying machine, water-screen cabinet(9)Into normal operating conditions;
(c)Walking dolly(2)From vehicle guide(1a)On move to Extension support(1b)On, the advertisement three-dimensional characters that needs paint are set
In industrial camera(8)The walking dolly of decentralization(2)Trolley table top(2f)On;
(d)Use industrial camera(8)Shoot walking dolly(2)Upper four trolley table tops(2f)On advertisement three-dimensional characters picture;
(e)On computers, the advertisement of the laser cutting machine well cutting with spray painting positioning auxiliary software storage in a computer
The original of vertical letters cutting path is adjusted to industrial camera(8)The advertisement three-dimensional characters picture of shooting is consistent;
(f)Allow walking dolly(2)On four trolley table tops(2f)From vehicle guide(1a)On move to spray painting position;
(g)Manipulation and control screen(10), computer is allowed to control five-axle linkage mechanism and nozzle(7)Work, allows nozzle first(7)Along former
The spray painting of on the inside of the path of the file or back side, then allows nozzle(7)Along the path of original outside and surface lacquer;
(h)After the completion of spray painting, a new advertisement three-dimensional characters are changed, are repeated the above process.
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CN201810727218.5A CN108722746A (en) | 2018-07-05 | 2018-07-05 | A kind of working method of planer-type five-axle linkage intelligent vision paint spraying machine |
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CN201810727218.5A CN108722746A (en) | 2018-07-05 | 2018-07-05 | A kind of working method of planer-type five-axle linkage intelligent vision paint spraying machine |
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CN201810727218.5A Pending CN108722746A (en) | 2018-07-05 | 2018-07-05 | A kind of working method of planer-type five-axle linkage intelligent vision paint spraying machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109703228A (en) * | 2019-02-01 | 2019-05-03 | 佛山市彩正自动化设备有限公司 | A kind of spray equipment and method using high definition visual pathway |
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KR20010037755A (en) * | 1999-10-19 | 2001-05-15 | 백우인 | Silicon spraying device on disposable syringe |
JP2009006324A (en) * | 2003-05-23 | 2009-01-15 | Nordson Corp | Non-contact type viscous material spraying system |
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Application publication date: 20181102 |