CN108714709B - Full-automatic multi-station cylinder lock body machining drilling machine - Google Patents
Full-automatic multi-station cylinder lock body machining drilling machine Download PDFInfo
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- CN108714709B CN108714709B CN201810843591.7A CN201810843591A CN108714709B CN 108714709 B CN108714709 B CN 108714709B CN 201810843591 A CN201810843591 A CN 201810843591A CN 108714709 B CN108714709 B CN 108714709B
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- cylinder
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- 238000005553 drilling Methods 0.000 title claims abstract description 156
- 238000003754 machining Methods 0.000 title description 3
- 238000007599 discharging Methods 0.000 claims abstract description 11
- 230000007306 turnover Effects 0.000 claims description 30
- 238000003825 pressing Methods 0.000 claims description 19
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 8
- 239000004579 marble Substances 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 239000003638 chemical reducing agent Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 230000009191 jumping Effects 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B47/00—Constructional features of components specially designed for boring or drilling machines; Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/02—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of drums or rotating tables or discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/06—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of pushers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
Abstract
The invention relates to a full-automatic multi-station cylinder lock body processing drilling machine, which comprises: a frame and a rotary round table; the top of the frame is provided with a working table plate; a through hole is formed in the middle of the working table plate, and a bearing seat is fixedly arranged in the through hole; a driving shaft is connected to the bearing seat in an axial manner; the upper end of the driving shaft is fixedly connected with the rotary round table; the lower end of the driving shaft is connected with a power mechanism; twelve clamps which are uniformly distributed are fixedly arranged on the rotary round table; twelve tools are fixedly arranged at the positions, corresponding to the clamps, on the workbench plate; the invention discloses a full-automatic multi-station cylinder lock body processing drilling machine, which comprises an automatic feeding and discharging mechanism, an automatic turning mechanism and a plurality of drilling machines which control the drilling machines to move through a stepping motor, so that automatic processing is completely realized, the problem that all hole sites of a lock body cannot be drilled in one-step processing at present is well solved by the automatic turning mechanism, the production and processing efficiency is greatly improved, and manpower is reduced.
Description
Technical Field
The invention relates to a full-automatic multi-station cylinder lock body machining drilling machine, and belongs to the field of mechanical equipment.
Background
The four sides of the spring lock body are all required to be drilled, and a lot of equipment for drilling the spring lock body are available in the market at present, but the hole sites of the four sides cannot be drilled at one time, usually after two sides are drilled, the lock body is taken down, throttled and then fed into a machine again to drill holes of the other two sides, and the equipment has low processing efficiency and wastes labor.
Disclosure of Invention
First, the technical problem to be solved
In order to solve the problems, the invention provides a full-automatic multi-station cylinder lock body processing drilling machine, which is provided with an automatic feeding and discharging mechanism, and a mechanism for automatically overturning the lock body, and can finish the hole site processing of four surfaces of the lock body by throttling and surface changing in the middle.
(II) technical scheme
The invention relates to a full-automatic multi-station cylinder lock body processing drilling machine, which comprises: a frame and a rotary round table; the side surface of the frame is fixedly provided with a control box, and the top of the frame is provided with a working table plate; a through hole is formed in the middle of the working table plate, and a bearing seat is fixedly arranged in the through hole; a driving shaft is connected to the bearing seat in an axial manner; the upper end of the driving shaft extends out of the upper surface of the bearing seat and is fixedly connected with the rotary round table; the lower end of the driving shaft extends to the lower part of the working table plate and is connected with the speed reducer; a servo motor is fixedly connected to the speed reducer; a jumping beam is fixedly arranged on the workbench plate; the middle part of the jumping beam is fixedly provided with an air-electricity slip ring; the gas-electric slip ring is positioned right above the rotary round table; twelve clamps which are uniformly distributed are fixedly arranged on the rotary round table; twelve limit posts corresponding to the clamp in position are arranged on the back of the rotary round table; a feeding mechanism, a side pin hole drilling machine, a first lock beam hole drilling machine, a second lock beam hole drilling machine, a turn-over mechanism, a tongue hole drilling machine, a first lock cylinder hole drilling machine, a second lock cylinder hole drilling machine, a first marble hole drilling machine, a second marble hole drilling machine, a water flowing hole drilling machine and a discharging mechanism are sequentially arranged and fixed at the position, corresponding to each clamp, on the workbench plate; and a pin mechanism is also arranged and fixed on the working table plate close to the rotary round table.
Further, the pin bolt mechanism consists of a first air cylinder, a first sliding block and a first sliding rail; the first sliding block is fixedly connected with the working table plate through a connecting plate; the first cylinder is fixedly arranged on the connecting plate and connected with the first sliding rail; the first sliding rail corresponds to a limit column on the rotary round table.
Further, the jig includes: the device comprises a bottom plate, a second cylinder, a clamping table and a pressing block; the bottom plate is correspondingly fixed with the rotary round table; a second cylinder is fixedly arranged on the left side of the bottom plate, and a clamping table is fixedly arranged on the right side of the bottom plate; the middle part of the clamping table is provided with a first lock body groove, the left side of the clamping table is provided with a fixed shaft, and the right side of the clamping table is provided with three threaded holes communicated with the first lock body groove along the longitudinal direction; two limit rods are fixedly arranged at the rear part of the first lock body groove; a pressing block is connected to the fixed shaft in a shaft way; a cap-free bolt is screwed in the threaded hole; the middle front part of the pressing block is provided with a shaft connecting hole which is correspondingly connected with the fixed shaft in a shaft way; the tail part of the pressing block is correspondingly arranged above the second cylinder, and the head part of the pressing block is arranged above the first lock body groove and only covers one third of the opening of the first lock body groove; a big steel ball is fixedly arranged at the top of the push rod of the second cylinder; the top of the big steel ball is positioned right below the transverse center line of the pressing block; the inside recess that is equipped with of no cap bolt installs first spring and first little steel ball in the recess.
Further, twelve electromagnetic air valves are fixedly connected to the gas-electric slip rings and correspond to the second air cylinders on the control clamp one by one.
Further, the feeding mechanism includes: the feeding chute, the third cylinder, the second sliding rail and the third sliding rail; the second sliding rail and the third sliding rail are fixedly arranged on the workbench plate; the second sliding rail is connected with a second sliding block in a sliding way, and the end face of the second sliding rail is fixedly connected with a third cylinder through a connecting plate; the ejector rod of the third cylinder is fixedly connected with the second sliding block; the second sliding block is fixedly connected with a first push rod; the third sliding rail is connected with a third sliding block with a positioning screw in a sliding way; a first adjusting plate with a plurality of bolt grooves is fixedly arranged on the third sliding block; the first adjusting plate is also fixedly provided with a feed chute and a stop block; the bottom end of the feed chute is positioned right above the stop block and is close to the stop block; a notch groove which is convenient for the first push rod to pass through and an ear plate connected with the first adjusting plate are arranged at the bottom end of the feed groove; the ear plate is provided with a plurality of screw holes distributed in longitudinal rows; the center lines of the first push rod, the notch groove and the first lock body groove on the clamp are the same straight line.
Further, the discharging mechanism comprises: the first pushing device and the discharge chute; the bottom of the discharge chute is provided with a fixed foot which is correspondingly and fixedly arranged on the workbench plate; the first pushing device comprises: the device comprises a fixing frame, a fourth air cylinder, a fourth sliding rail, a fourth sliding block, a second adjusting plate, a second push rod and a limiting block; the fixing frame is fixedly arranged on the working table plate; the fixed frame is fixedly provided with a fourth air cylinder, a fourth sliding rail and a limiting block; a fourth sliding block is connected to the fourth sliding rail in a sliding way; the fourth sliding block is fixedly connected with a push rod of a fourth air cylinder; a second adjusting plate with a bolt groove is fixedly arranged on the fourth sliding block; a second push rod is fixedly connected to the second adjusting plate; and the center lines of the second push rod, the port of the discharge chute and the first lock body groove on the clamp are the same straight line.
Further, the edge pinhole drilling machine includes: the first adjusting machine seat and the first pneumatic drilling machine; a first pneumatic drilling machine is vertically installed and fixed on the first adjusting base; the first adjusting machine seat is correspondingly and fixedly connected with the working table plate; the top of the first adjusting base is provided with a first stepping motor for controlling the first pneumatic drilling machine to move up and down.
Further, the first lock beam hole drilling machine and the second lock Liang Kongzuan machine have the same mechanism and principle; the first lock Liang Kongzuan machine includes: the second adjusting machine base and the second drilling machine; a second drilling machine is horizontally arranged and fixed on the second adjusting machine seat; the second adjusting machine seat is correspondingly and fixedly connected with the working table plate; and a second stepping motor for controlling the second drilling machine to advance forwards and backwards is arranged at the tail part of the second adjusting machine seat.
Further, the turnover mechanism consists of a second pushing device and a receiving turnover device; the structure and principle of the second pushing device are the same as those of the first pushing device; the material receiving and overturning device comprises: a chute seat, a fifth cylinder, a sixth cylinder, a seventh cylinder and a turnover clamp which are provided with a chute; the chute seat is fixedly arranged on the working table plate; a fifth cylinder is fixedly arranged on the chute seat; a fifth sliding block is fixedly connected to the push rod end of the fifth air cylinder; the fifth sliding block is in sliding connection with the chute seat; the fifth sliding block is provided with a mounting groove frame consisting of a plurality of iron plates; an adjusting rail is arranged at one end of the mounting groove frame; a third adjusting plate is fixedly arranged at the top of the adjusting track; a seventh air cylinder is fixedly arranged on the third adjusting plate; the push rod end of the seventh cylinder is fixedly connected with a rack; the outer side of the adjusting rail is fixedly connected with a bearing sleeve; a rotating shaft is connected to the bearing sleeve in an axial manner; the outer side of the rotating shaft is fixedly connected with a gear which is correspondingly meshed with a rack; one end of the rotating shaft is fixedly connected with a turnover clamp; a sixth cylinder is fixedly arranged at the outer side of the other end of the mounting groove frame, and a fifth sliding rail is fixedly arranged at the bottom of the groove; a sixth sliding block is connected to the fifth sliding rail in a sliding way; a third push rod is fixedly connected to the sixth sliding block; the center lines of the third push rod, the overturning clamp and the first lock body groove on the clamp are the same straight line.
Further, a second lock body groove penetrating through the front and rear surfaces is formed in the middle of the overturning clamp; a plurality of through grooves are formed in two side surfaces of the overturning clamp; a second small steel ball and a second spring are arranged in the through groove; the tail of the through groove is provided with threads, and the through groove is connected with a bolt in a threaded manner.
Further, the tongue hole drill includes: the third adjusting base, the third drilling machine and the chamfering device; the method comprises the following steps: the third adjusting base is fixedly arranged on the working table plate; a third drilling machine is vertically installed and fixed at the front part of the third adjusting base; a main shaft of the third drilling machine is provided with a driving belt pulley; the third adjusting base is fixedly provided with a chamfering device; the chamfering device is internally provided with a driven belt pulley which is correspondingly connected with the driving belt pulley through a belt; and a third stepping motor for controlling the third drilling machine and the chamfering device to move up and down is arranged at the top of the third adjusting base.
Further, the structures and the principles of the first lock cylinder hole drilling machine and the second lock cylinder hole drilling machine are the same; the first lock core hole drilling machine includes: the fourth adjusting machine base and the fourth drilling machine; a fourth drilling machine is horizontally installed and fixed on the fourth adjusting base; the fourth adjusting machine seat is correspondingly arranged and fixed on the working table plate; and a fourth stepping motor for controlling the fourth drilling machine to travel forwards and backwards is arranged at the tail part of the fourth adjusting machine seat.
Further, the structures and the principles of the first pin tumbler hole drilling machine and the second pin tumbler hole drilling machine are the same; the first pin hole drilling machine includes: a fifth adjusting stand and a fifth drilling machine; the fifth adjusting machine seat is arranged and fixed on the working table plate; a fifth drilling machine is fixedly arranged at the front part of the fifth adjusting machine seat; a fifth stepping motor for controlling the fifth drilling machine to advance forwards and backwards is arranged at the tail part of the fifth adjusting base; and a sixth stepping motor for controlling the fifth drilling machine to move up and down is arranged at the top of the front end of the fifth adjusting base.
Further, the reamer comprises: a sixth adjusting machine base and a sixth drilling machine; the sixth adjusting machine seat is arranged and fixed on the working table plate; a sixth drilling machine is fixedly arranged at the front part of the sixth adjusting machine seat; and a seventh stepping motor for controlling the sixth drilling machine to advance forwards and backwards is arranged at the tail part of the sixth adjusting machine seat.
(III) beneficial effects
The invention has the following beneficial effects:
the invention discloses a full-automatic multi-station cylinder lock body processing drilling machine, which comprises an automatic feeding and discharging mechanism, an automatic turning mechanism and a plurality of drilling machines which control the drilling machines to move through a stepping motor, so that automatic processing is completely realized, the problem that all hole sites of a lock body cannot be drilled in one-step processing at present is well solved by the automatic turning mechanism, the production and processing efficiency is greatly improved, and manpower is reduced.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is an overall top view of the present invention.
Fig. 3 is a side view of a frame in the present invention.
Fig. 4 is an overall elevation view of the rotary table and its drive assembly of the present invention.
Fig. 5 is an enlarged view at a in fig. 3.
Fig. 6 is a schematic view of the overall structure of the clamp in the present invention.
Fig. 7 is a schematic diagram showing a disassembled structure of the jig of the present invention.
Fig. 8 is a cross-sectional view of a cap-less bolt of the present invention.
FIG. 9 is a schematic view of the overall structure of the feeding mechanism in the present invention.
FIG. 10 is a schematic view of the structure of the feed tank of the present invention.
FIG. 11 is a schematic diagram of the whole structure of the discharging mechanism in the invention.
Fig. 12 is a schematic view of the overall structure of the edge pinhole drilling machine in the present invention.
Fig. 13 is a schematic view of the overall structure of the first lock beam hole drilling machine according to the present invention.
Fig. 14 is a schematic view of the whole structure of the turn-over mechanism in the present invention.
Fig. 15 is a schematic view showing the overall structure of the turning device in the present invention.
Fig. 16 is a schematic view of the overall structure of the flip clip of the present invention.
Fig. 17 is a cross-sectional view of A-A in fig. 16.
FIG. 18 is a schematic view of the overall construction of the tongue hole drilling machine of the present invention.
Fig. 19 is a schematic view of the overall structure of the first cylinder hole drilling machine of the present invention.
Fig. 20 is a schematic view showing the overall structure of the first pin hole drilling machine according to the present invention.
Fig. 21 is a schematic view of the overall structure of the water hole drilling machine of the present invention.
Detailed Description
As shown in fig. 1-3, a full-automatic multi-station pin tumbler lock body processing drilling machine includes: a frame 1 and a rotary round table 3; the control box 2 is fixedly arranged on the side face of the frame 1, and the top of the frame is provided with a workbench plate 101; a through hole is formed in the middle of the workbench plate 101, and a bearing seat 32 is fixedly arranged in the through hole; a driving shaft 33 is axially connected to the bearing seat 32; the upper end of the driving shaft 33 extends out of the upper surface of the bearing seat 32 and is fixedly connected with the rotary round table 3; the lower end of the driving shaft 33 extends to the lower part of the workbench plate 101 and is connected with the speed reducer 7; the speed reducer 7 is fixedly connected with a servo motor 6; a jumping beam 4 is fixedly arranged on the workbench plate 101; the middle part of the jumping beam 4 is fixedly provided with an air-electricity slip ring 5; the gas-electric slip ring 5 is positioned right above the rotary round table 3; twelve clamps 18 which are uniformly distributed are fixedly arranged on the rotary round table 3; twelve limit posts 31 corresponding to the clamp 18 in position are arranged at the back of the rotary round table 3; a feeding mechanism 8, a side pin hole drilling machine 9, a first lock beam hole drilling machine 10, a second lock beam hole drilling machine 102, a turn-over mechanism 11, a tongue hole drilling machine 12, a first lock cylinder hole drilling machine 13, a second lock cylinder hole drilling machine 130, a first marble hole drilling machine 14, a second marble hole drilling machine 140, a running water hole drilling machine 15 and a discharging mechanism 16 are sequentially installed and fixed on the workbench plate 101 corresponding to each clamp 18; a pin mechanism 17 is also arranged and fixed on the workbench plate 101 close to the rotary round table 3.
Referring to fig. 3 and 5, the latch mechanism 17 is composed of a first cylinder 170, a first slider 171, and a first slide rail 172; the first sliding block 171 is fixedly connected with the workbench plate 101 through a connecting plate; the first cylinder 170 is fixed on the connecting plate and connected with the first sliding rail 172; the first sliding rail 172 is correspondingly blocked by the limit post 31 on the rotary round table 3, so that the load of the servo motor 6 driving the rotary round table 3 is increased, when the load reaches a limit value, the control box 2 controls the servo motor 6 to lock, and by adopting the proper overload control method, the gap of each connecting part can be well eliminated, and the rotating precision of the rotary round table 3 is ensured.
Referring to fig. 2, 6, 7, 8, the jig 18 includes: a bottom plate 180, a second cylinder 181, a clamping table 182, and a pressing block 183; the bottom plate 180 is correspondingly fixedly arranged with the rotary round table 3; a second cylinder 181 is fixedly arranged on the left side of the bottom plate 180, and a clamping table 182 is fixedly arranged on the right side of the bottom plate; the middle part of the clamping table 182 is provided with a first lock body groove 1821, the left side is provided with a fixed shaft 184, and the right side is provided with three screw holes 1822 communicated with the first lock body groove 1821 along the longitudinal direction; two limit rods 186 are fixedly arranged at the rear part of the first lock body groove 1821; a pressing block 183 is connected to the fixed shaft 184 in a shaft manner; a cap-free bolt 185 is screwed in the threaded hole 1822; the middle front part of the pressing block 183 is provided with a shaft connecting hole which is correspondingly connected with the fixed shaft 184 in a shaft way; the tail of the pressing block 183 is correspondingly arranged above the second air cylinder 181, and the head of the pressing block is arranged above the first lock body groove 1821 and only covers one third of the opening of the first lock body groove 1821, so that the part needing to be drilled is avoided; a big steel ball 1811 is fixedly arranged at the top of the push rod of the second air cylinder 181; the top of the big steel ball 1811 is positioned right below the transverse center line of the pressing block 183, so that the pressing block 183 is uniformly stressed; the cap-free bolt 185 is internally provided with a groove, and a first spring 1852 and a first small steel ball 1851 are arranged in the groove, so that the gap between the lock body and the first lock body groove 1821 is eliminated, and the drilling precision is ensured.
Referring to fig. 3, twelve electromagnetic air valves 51 are fixedly connected to the gas-electric slip ring 5, and the electromagnetic air valves correspond to the second air cylinders 181 on the control clamp 18 one by one.
Referring to fig. 2, 9 and 10, the feeding mechanism 8 includes: a feed chute 80, a third cylinder 81, a second slide rail 82 and a third slide rail 83; the second sliding rail 82 and the third sliding rail 83 are fixedly installed on the workbench plate 101; a second sliding block 84 is slidingly connected on the second sliding rail 82, and the end face is fixedly connected with a third cylinder 81 through a connecting plate; the ejector rod of the third air cylinder 81 is fixedly connected with the second sliding block 84; the second slider 84 is fixedly connected with a first push rod 85; a third sliding block 86 with a set screw is slidingly connected to the third sliding rail 83, and the distance between the feeding groove 80 and the clamp 18 can be adjusted by tightening and loosening the set screw; a first adjusting plate 87 with a plurality of bolt grooves 871 is fixedly arranged on the third sliding block 86; the first adjusting plate 87 is also provided with a feed chute 80 and a stop block 88; the bottom end of the feed chute 80 is directly above the stop block 88 and is next to the stop block 88; a notch 803 which is convenient for the first push rod 85 to pass through and an ear plate 802 connected with the first adjusting plate 87 are arranged on the bottom end of the feed chute 80; the ear plate 802 is provided with a plurality of screw holes 8021 distributed in longitudinal rows; the center lines of the first push rod 85, the notch 803 and the first lock body groove 1821 on the clamp 18 are the same straight line; wherein the first adjustment plate 87 and the ear plate 802 function to ensure alignment of the notch 803 and the first lock body groove 1821 on the clip 18.
Referring to fig. 2 and 11, the discharging mechanism 16 includes: a first pusher 160 and a discharge chute 168; the bottom of the discharge chute 168 is provided with a fixed foot 169 which is correspondingly and fixedly arranged on the workbench plate 101; the first pushing device 160 includes: the fixing frame 161, the fourth air cylinder 162, the fourth sliding rail 163, the fourth sliding block 164, the second adjusting plate 165, the second push rod 166 and the limiting block 167; the fixing frame 161 is fixedly arranged on the workbench plate 101; a fourth cylinder 162, a fourth sliding rail 163 and a limiting block 167 are fixedly arranged on the fixing frame 161; a fourth sliding block 164 is slidably connected to the fourth sliding rail 163; the fourth slider 164 is fixedly connected with the push rod of the fourth cylinder 162; a second adjusting plate 165 with a bolt slot is fixedly arranged on the fourth sliding block 164; the second adjusting plate 165 is fixedly connected with a second push rod 166, and the height of the second push rod 166 can be adjusted through the second adjusting plate 165; the center lines of the second push rod 166, the port of the discharge chute 168 and the first lock body groove 1821 on the clamp 18 are collinear.
Referring to fig. 2 and 12, the edge pinhole drilling machine 9 includes: a first adjustment housing 91, a first pneumatic drill 92; a first pneumatic drilling machine 92 is vertically installed and fixed on the first adjusting seat 91; the first adjusting seat 91 is fixedly connected with the workbench plate 101 correspondingly; a first stepping motor 93 for controlling the first pneumatic drilling machine 92 to move up and down is arranged at the top of the first adjusting seat 91; wherein the motor of the drilling machine adopts a pneumatic motor.
Referring to fig. 2 and 13, the first beam-locking hole drilling machine 10 and the second beam-locking hole drilling machine 102 have the same mechanism and principle; the first lock Liang Kongzuan machine 10 includes: a second adjustment base 103, a second drilling machine 104; a second drilling machine 104 is horizontally arranged and fixed on the second adjusting base 103; the second adjusting machine base 103 is correspondingly and fixedly connected with the workbench plate 101; the tail part of the second adjusting machine base 103 is provided with a second stepping motor 105 for controlling the second drilling machine 104 to travel forwards and backwards; two drilling machines are adopted, and two pin beam holes are mainly formed in the lock body so as to achieve simultaneous processing.
Referring to fig. 2, 14 and 15, the turnover mechanism 11 is composed of a second pushing device 110 and a receiving turnover device 111; the structure and principle of the second pushing device 110 are the same as those of the first pushing device 160; the material receiving and turning device 111 includes: a chute seat 112 provided with a chute, a fifth cylinder 113, a sixth cylinder 114, a seventh cylinder 115, and a flipping clip 116; the chute seat 112 is fixedly arranged on the workbench plate 101; a fifth cylinder 113 is fixedly arranged on the chute seat 112; a fifth sliding block 117 is fixedly connected to the push rod end of the fifth cylinder; the fifth sliding block 117 is slidingly connected with the chute seat 112; the fifth sliding block 117 is provided with a mounting groove frame 118 consisting of a plurality of iron plates; an adjusting rail 1181 is arranged at one end of the mounting groove frame 118; a third adjusting plate 1182 is fixedly arranged at the top of the adjusting rail 1181; a seventh cylinder 115 is mounted and fixed on the third adjusting plate 1182; a rack 1183 is fixedly connected to the push rod end of the seventh cylinder 115; bearing sleeves 1184 are fixedly connected to the outer sides of the adjusting rails 1181; a rotating shaft 1185 is axially connected to the bearing sleeve 1184; a gear 1186 is fixedly connected to the outer side of the rotating shaft 1185 and is correspondingly meshed with the rack 1183; one end of the rotating shaft 1185 is fixedly connected with a turnover clamp 116; a sixth cylinder 114 is fixedly arranged at the outer side of the other end of the mounting groove frame 118, and a fifth sliding rail 1141 is fixedly arranged at the bottom of the groove; a sixth slider 1142 is slidably connected to the fifth sliding rail 1141; a third push rod 1143 is fixedly connected to the sixth slider 1142; the center lines of the third push rod 1143, the turnover clamp 116 and the first lock body groove 1821 on the clamp 18 are the same straight line; wherein the adjustment track 1181 is configured to adjust the alignment of the flipping clips 116 with the first lock body slot 1821 and the third adjustment plate 1182 is configured to adjust the height of the seventh cylinder 115 such that one of the seventh cylinders 115 is positioned a distance that just allows the flipping clips 116 to rotate 180 degrees.
In combination with the structural features of the above-mentioned turn-over mechanism 11, the action process of the turn-over mechanism is elaborated, the turn-over clamp 116 is used for clamping a lock body to be turned over, therefore, in the turn-over process, a certain space is required, the turn-over clamp 116 is still a certain distance away from the clamp 18 in a normal state, the fifth cylinder 113 pushes the fifth slider 117 during the action, so that the turn-over clamp 116 is attached to the clamp 18, then the second pushing device 110 pushes the lock body in the first lock body groove 1821 on the clamp 18 into the turn-over clamp 116, then the fifth cylinder 113 drives the fifth slider 117 to retract, the seventh cylinder 115 pushes the rack 1183 synchronously to drive the gear 1186 to rotate, the turn-over clamp 116 turns over 180 degrees along with the gear 1186, then the fifth cylinder 113 pushes the fifth slider 117 again, so that the turn-over clamp 116 is attached to the clamp 18 again, then the sixth cylinder 114 pushes the third push rod 1143, and the turned-over lock body is pushed into the first lock body groove 1821 on the clamp 18 again.
Referring to fig. 15, 16 and 17, a second lock body groove 1161 penetrating through the front and rear surfaces is formed in the middle of the turnover clip 116; a plurality of through grooves 1162 are formed on two side surfaces of the turnover clamp 116; a second small steel ball 1163 and a second spring 1164 are arranged in the through groove 1162; the tail part of the through groove 1162 is provided with threads, and is connected with a bolt in a threaded manner; the overturning clamp 116 adopts the structure, so as to clamp the lock body needing to be overturned, and avoid the lock body from sliding down in the overturning process.
Referring to fig. 2 and 18, the tongue hole drilling machine 12 includes: a third adjustment base 121, a third drilling machine 122, and a chamfering device 123; the method comprises the following steps: the third adjusting base 121 is fixedly arranged on the workbench plate 101; a third drilling machine 122 is vertically installed and fixed at the front part of the third adjusting base 121; a main shaft of the third drilling machine 122 is provided with a driving pulley 1221; the third adjusting base 121 is fixedly provided with a chamfering device 123; the chamfering device 123 is provided with a driven belt pulley 1231 which is correspondingly connected with a driving belt pulley 1221 through a belt; the top of the third adjusting base 121 is provided with a third stepping motor 124 for controlling the third drilling machine 122 and the chamfering device 123 to travel up and down.
Referring to fig. 2 and 19, the first keyhole drilling machine 13 and the second keyhole drilling machine 130 have the same structure and principle; the first cylinder hole drilling machine 13 includes: a fourth adjustment housing 131, a fourth drilling machine 132; a fourth drilling machine 132 is horizontally installed and fixed on the fourth adjusting base 131; the fourth adjusting base 131 is correspondingly installed and fixed on the workbench plate 101; a fourth stepping motor 133 for controlling the fourth drilling machine 132 to travel forwards and backwards is arranged at the tail part of the fourth adjusting base 131; two drills are used here, mainly because the core hole of part of the lock body is a stepped hole, and for this purpose, two steps of processing are required.
Referring to fig. 2 and 20, the first pin hole drilling machine 14 and the second pin hole drilling machine 140 have the same structure and principle; the first pin hole drilling machine 14 includes: a fifth adjustment stand 141, a fifth drilling machine 142; the fifth adjusting base 141 should be installed and fixed on the working table 101; a fifth drilling machine 142 is fixedly arranged at the front part of the fifth adjusting base 141; a fifth stepping motor 143 for controlling the fifth drilling machine 142 to travel forwards and backwards is arranged at the tail part of the fifth adjusting base 141; a sixth stepping motor 144 for controlling the fifth drilling machine 142 to move up and down is arranged at the top of the front end of the fifth adjusting base 141; two drills are adopted here, because the number of marble holes is large, and in order to increase the processing speed, two drills are adopted for processing; wherein the motor of the drilling machine adopts a pneumatic motor.
Referring to fig. 2 and 21, the water hole drilling machine 15 includes: a sixth adjustment base 151, a sixth drilling machine 152; the sixth adjusting base 151 should be mounted and fixed on the working table 101; a sixth drilling machine 152 is fixedly arranged at the front part of the sixth adjusting base 151; a seventh stepping motor 153 for controlling the sixth drilling machine 152 to travel forwards and backwards is arranged at the tail part of the sixth adjusting base 151; wherein the motor of the drilling machine adopts a pneumatic motor.
The invention discloses a full-automatic multi-station cylinder lock body processing drilling machine, which comprises an automatic feeding and discharging mechanism, an automatic turning mechanism and a plurality of drilling machines which control the drilling machines to move through a stepping motor, so that automatic processing is completely realized, the problem that all hole sites of a lock body cannot be drilled in one-step processing at present is well solved by the automatic turning mechanism, the production and processing efficiency is greatly improved, and manpower is reduced.
It should be understood that the exemplary embodiments described herein are illustrative and not limiting; although embodiments of the present invention have been described with reference to the accompanying drawings, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the following claims.
Claims (11)
1. A full-automatic multi-station cylinder lock body processing drilling machine, comprising: a frame (1) and a rotary round table (3); the method is characterized in that: a control box (2) is fixedly arranged on the side face of the frame (1), and a working table plate (101) is arranged at the top of the frame; a through hole is formed in the middle of the workbench plate (101), and a bearing seat (32) is fixedly arranged in the through hole; a driving shaft (33) is axially connected to the bearing seat (32); the upper end of the driving shaft (33) extends out of the upper surface of the bearing seat (32) and is fixedly connected with the rotary round table (3); the lower end of the driving shaft (33) extends to the lower part of the workbench plate (101) and is connected with the speed reducer (7); a servo motor (6) is fixedly connected to the speed reducer (7); a jumping beam (4) is fixedly arranged on the workbench plate (101); the middle part of the jump beam (4) is fixedly provided with an electro-pneumatic slip ring (5); the gas-electric slip ring (5) is positioned right above the rotary round table (3); twelve clamps (18) which are uniformly distributed are fixedly arranged on the rotary round table (3); twelve limit posts (31) corresponding to the clamp (18) in position are arranged on the back of the rotary round table (3); a feeding mechanism (8), a side pin hole drilling machine (9), a first lock beam hole drilling machine (10), a second lock beam hole drilling machine (102), a turn-over mechanism (11), a tongue hole drilling machine (12), a first lock cylinder hole drilling machine (13), a second lock cylinder hole drilling machine (130), a first marble hole drilling machine (14), a second marble hole drilling machine (140), a water flowing hole drilling machine (15) and a discharging mechanism (16) are sequentially installed and fixed at positions, corresponding to each clamp (18), on the workbench plate (101); a pin mechanism (17) is also arranged and fixed on the working table plate (101) close to the rotary round table (3); the clamp (18) comprises: a bottom plate (180), a second cylinder (181), a clamping table (182) and a pressing block (183); the bottom plate (180) is correspondingly fixed with the rotary round table (3); a second cylinder (181) is fixedly arranged on the left side of the bottom plate (180), and a clamping table (182) is fixedly arranged on the right side of the bottom plate; the middle part of the clamping table (182) is provided with a first lock body groove (1821), the left side is provided with a fixed shaft (184), and the right side is provided with three threaded holes (1822) communicated with the first lock body groove (1821) along the longitudinal direction; two limiting rods (186) are fixedly arranged at the rear part of the first lock body groove (1821); a pressing block (183) is connected to the fixed shaft (184) in a shaft way; a cap-free bolt (185) is screwed in the threaded hole (1822); the middle front part of the pressing block (183) is provided with a shaft connecting hole which is correspondingly connected with the fixed shaft (184) in a shaft way; the tail part of the pressing block (183) is correspondingly arranged above the second cylinder (181), and the head part of the pressing block is arranged above the first lock body groove (1821) and only covers one third of the opening of the first lock body groove (1821); a big steel ball (1811) is arranged and fixed at the top of the push rod of the second air cylinder (181); the top of the big steel ball (1811) is positioned right below the transverse center line of the pressing block (183); a groove is formed in the cap-free bolt (185), and a first spring (1852) and a first small steel ball (1851) are arranged in the groove; the discharge mechanism (16) comprises: the first pushing device (160) and the discharge chute (168); the bottom of the discharging groove (168) is provided with a fixed foot (169) which is correspondingly and fixedly arranged on the workbench plate (101); the first pushing device (160) comprises: the device comprises a fixing frame (161), a fourth air cylinder (162), a fourth sliding rail (163), a fourth sliding block (164), a second adjusting plate (165), a second push rod (166) and a limiting block (167); the fixing frame (161) is fixedly arranged on the workbench plate (101); a fourth cylinder (162), a fourth sliding rail (163) and a limiting block (167) are fixedly arranged on the fixing frame (161); a fourth sliding block (164) is connected to the fourth sliding rail (163) in a sliding way; the fourth sliding block (164) is fixedly connected with a push rod of the fourth air cylinder (162); a second adjusting plate (165) with a bolt groove is fixedly arranged on the fourth sliding block (164); a second push rod (166) is fixedly connected to the second adjusting plate (165); the center lines of the second push rod (166), the port of the discharge chute (168) and the first lock body groove (1821) on the clamp (18) are the same straight line; the turnover mechanism (11) consists of a second pushing device (110) and a receiving turnover device (111); the structure and principle of the second pushing device (110) are the same as those of the first pushing device (160); the material receiving and overturning device (111) comprises: a chute seat (112) provided with a chute, a fifth cylinder (113), a sixth cylinder (114), a seventh cylinder (115) and a turnover clamp (116); the chute seat (112) is fixedly arranged on the workbench plate (101); a fifth air cylinder (113) is fixedly arranged on the chute seat (112); a fifth sliding block (117) is fixedly connected to the push rod end of the fifth air cylinder; the fifth sliding block (117) is in sliding connection with the chute seat (112); the fifth sliding block (117) is provided with a mounting groove frame (118) consisting of a plurality of iron plates; an adjusting rail (1181) is arranged at one end of the mounting groove frame (118); a third adjusting plate (1182) is fixedly arranged at the top of the adjusting track (1181); a seventh air cylinder (115) is arranged and fixed on the third adjusting plate (1182); a rack (1183) is fixedly connected to the push rod end of the seventh air cylinder (115); the outer side of the adjusting rail (1181) is fixedly connected with a bearing sleeve (1184); a rotating shaft (1185) is connected to the inner shaft of the bearing sleeve (1184); a gear (1186) is fixedly connected to the outer side of the rotating shaft (1185) and correspondingly meshed with the rack (1183); one end of the rotating shaft (1185) is fixedly connected with a turnover clamp (116); a sixth air cylinder (114) is fixedly arranged at the outer side of the other end of the mounting groove frame (118), and a fifth sliding rail (1141) is fixedly arranged at the bottom of the groove; a sixth sliding block (1142) is slidingly connected on the fifth sliding rail (1141); a third push rod (1143) is fixedly connected to the sixth slider (1142); the center lines of the third push rod (1143), the turnover clamp (116) and the first lock body groove (1821) on the clamp (18) are the same straight line.
2. The full-automatic multi-station pin tumbler lock body processing drilling machine of claim 1, wherein: the pin mechanism (17) consists of a first cylinder (170), a first sliding block (171) and a first sliding rail (172); the first sliding block (171) is fixedly connected with the workbench plate (101) through a connecting plate; the first air cylinder (170) is fixedly arranged on the connecting plate and is connected with the first sliding rail (172); the first sliding rail (172) is correspondingly blocked against a limit column (31) on the rotary round table (3).
3. The full-automatic multi-station pin tumbler lock body processing drilling machine of claim 1, wherein: twelve electromagnetic air valves (51) are fixedly connected to the gas-electricity slip ring (5), and the gas-electricity slip ring is in one-to-one correspondence with the second air cylinders (181) on the control clamp (18).
4. The full-automatic multi-station pin tumbler lock body processing drilling machine of claim 1, wherein: the feeding mechanism (8) comprises: the feeding chute (80), the third cylinder (81), the second sliding rail (82) and the third sliding rail (83); the second sliding rail (82) and the third sliding rail (83) are fixedly arranged on the workbench plate (101); a second sliding block (84) is connected to the second sliding rail (82) in a sliding way, and a third cylinder (81) is fixedly connected to the end face of the second sliding rail through a connecting plate; the ejector rod of the third air cylinder (81) is fixedly connected with the second sliding block (84); a first push rod (85) is fixedly connected to the second slide block (84); a third sliding block (86) with a set screw is connected on the third sliding rail (83) in a sliding way; a first adjusting plate (87) with a plurality of bolt grooves is fixedly arranged on the third sliding block (86); the first adjusting plate (87) is also provided with a feeding groove (80) and a stop block (88); the bottom end of the feed chute (80) is positioned right above the stop block (88) and is close to the stop block (88); a notch groove (803) which is convenient for the first push rod (85) to pass through and an ear plate (802) connected with the first adjusting plate (87) are arranged at the bottom end of the feed groove (80); a plurality of screw holes (8021) distributed in longitudinal rows are formed in the ear plate (802); the center lines of the first push rod (85), the notch groove (803) and the first lock body groove (1821) on the clamp (18) are the same straight line.
5. The full-automatic multi-station pin tumbler lock body processing drilling machine of claim 1, wherein: the edge pinhole drilling machine (9) comprises: a first adjusting seat (91) and a first pneumatic drilling machine (92); a first pneumatic drilling machine (92) is vertically installed and fixed on the first adjusting base (91); the first adjusting seat (91) is correspondingly and fixedly connected with the workbench plate (101); the top of the first adjusting seat (91) is provided with a first stepping motor (93) for controlling the first pneumatic drilling machine (92) to move up and down.
6. The full-automatic multi-station pin tumbler lock body processing drilling machine of claim 1, wherein: the first beam locking hole drilling machine (10) and the second beam locking hole drilling machine (102) have the same mechanism and principle; the first lock beam hole drilling machine (10) comprises: a second adjusting machine base (103) and a second drilling machine (104); a second drilling machine (104) is horizontally arranged and fixed on the second adjusting base (103); the second adjusting machine seat (103) is correspondingly and fixedly connected with the workbench plate (101); the tail part of the second adjusting machine seat (103) is provided with a second stepping motor (105) for controlling the second drilling machine (104) to advance forwards and backwards.
7. The full-automatic multi-station pin tumbler lock body processing drilling machine of claim 1, wherein: the middle part of the turnover clamp (116) is provided with a second lock body groove (1161) penetrating through the front and rear surfaces; a plurality of through grooves (1162) are formed in two side surfaces of the turnover clamp (116); a second small steel ball (1163) and a second spring (1164) are arranged in the through groove (1162); the tail of the through groove (1162) is provided with threads, and the through groove is connected with a bolt in a threaded manner.
8. The full-automatic multi-station pin tumbler lock body processing drilling machine of claim 1, wherein: the tongue hole drilling machine (12) comprises: a third adjusting base (121), a third drilling machine (122) and a chamfering device (123); the method comprises the following steps: the third adjusting base (121) is fixedly arranged on the workbench plate (101); a third drilling machine (122) is vertically installed and fixed at the front part of the third adjusting base (121); a main shaft of the third drilling machine (122) is provided with a driving belt pulley (1221); a chamfering device (123) is arranged and fixed on the third adjusting base (121); a driven belt pulley (1231) is arranged in the chamfering device (123), and the driven belt pulley (1221) is correspondingly connected through a belt; and a third stepping motor (124) for controlling the third drilling machine (122) and the chamfering device (123) to move up and down is arranged at the top of the third adjusting base (121).
9. The full-automatic multi-station pin tumbler lock body processing drilling machine of claim 1, wherein: the first lock cylinder hole drilling machine (13) and the second lock cylinder hole drilling machine (130) are identical in structure and principle; the first cylinder hole drilling machine (13) comprises: a fourth adjusting base (131) and a fourth drilling machine (132); a fourth drilling machine (132) is horizontally arranged and fixed on the fourth adjusting base (131); the fourth adjusting base (131) is correspondingly arranged and fixed on the workbench plate (101); the tail part of the fourth adjusting base (131) is provided with a fourth stepping motor (133) for controlling the fourth drilling machine (132) to advance forwards and backwards.
10. The full-automatic multi-station pin tumbler lock body processing drilling machine of claim 1, wherein: the structures and principles of the first pin tumbler hole drilling machine (14) and the second pin tumbler hole drilling machine (140) are the same; the first pin hole drilling machine (14) comprises: a fifth adjusting base (141) and a fifth drilling machine (142); the fifth adjusting machine seat (141) is arranged and fixed on the workbench plate (101); a fifth drilling machine (142) is fixedly arranged at the front part of the fifth adjusting base (141); a fifth stepping motor (143) for controlling the fifth drilling machine (142) to advance forwards and backwards is arranged at the tail part of the fifth adjusting base (141); the top of the front end of the fifth adjusting base (141) is provided with a sixth stepping motor (144) for controlling the fifth drilling machine (142) to move up and down.
11. The full-automatic multi-station pin tumbler lock body processing drilling machine of claim 1, wherein: the water hole drilling machine (15) comprises: a sixth adjusting base (151) and a sixth drilling machine (152); the sixth adjusting base (151) is arranged and fixed on the workbench plate (101); a sixth drilling machine (152) is fixedly arranged at the front part of the sixth adjusting base (151); and a seventh stepping motor (153) for controlling the sixth drilling machine (152) to advance forwards and backwards is arranged at the tail part of the sixth adjusting base (151).
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| CN201810843591.7A CN108714709B (en) | 2018-07-27 | 2018-07-27 | Full-automatic multi-station cylinder lock body machining drilling machine |
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| CN201810843591.7A CN108714709B (en) | 2018-07-27 | 2018-07-27 | Full-automatic multi-station cylinder lock body machining drilling machine |
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| CN108714709B true CN108714709B (en) | 2023-09-15 |
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| CN110181284B (en) * | 2019-07-04 | 2024-05-24 | 浦江联力工贸有限公司 | Drilling, milling and tapping combined machining tool with rotatable clamp |
| CN110899778B (en) * | 2019-10-31 | 2021-02-09 | 惠州市新智源模具科技有限公司 | Full-automatic multi-station multi-shaft numerical control CNC machining center |
| CN111804954A (en) * | 2020-07-22 | 2020-10-23 | 龙岩畅通机械设备有限公司 | Special machine for rapid multi-station drill pipe joints |
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Application publication date: 20181030 Assignee: Pujiang Zhonglian crystal Co.,Ltd. Assignor: Feng Sugang Contract record no.: X2024980003469 Denomination of invention: A fully automatic multi station bullet lock body machining drilling machine Granted publication date: 20230915 License type: Common License Record date: 20240326 |
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