CN108692695A - The scraper detection device of comprehensive detection - Google Patents
The scraper detection device of comprehensive detection Download PDFInfo
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- CN108692695A CN108692695A CN201810779318.2A CN201810779318A CN108692695A CN 108692695 A CN108692695 A CN 108692695A CN 201810779318 A CN201810779318 A CN 201810779318A CN 108692695 A CN108692695 A CN 108692695A
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- translation gliding
- sliding rail
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- 238000001514 detection method Methods 0.000 title claims abstract description 106
- 238000013519 translation Methods 0.000 claims abstract description 89
- 230000007246 mechanism Effects 0.000 claims abstract description 72
- 238000009434 installation Methods 0.000 claims abstract description 22
- 238000012360 testing method Methods 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims description 26
- 230000004888 barrier function Effects 0.000 claims description 15
- 239000004579 marble Substances 0.000 claims description 15
- 230000005693 optoelectronics Effects 0.000 claims description 15
- 238000006073 displacement reaction Methods 0.000 claims description 12
- 230000007547 defect Effects 0.000 claims description 4
- 230000008450 motivation Effects 0.000 claims 1
- 239000004575 stone Substances 0.000 claims 1
- 238000012423 maintenance Methods 0.000 abstract description 4
- 230000001681 protective effect Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000002787 reinforcement Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 235000010676 Ocimum basilicum Nutrition 0.000 description 1
- 240000007926 Ocimum gratissimum Species 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/30—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring roughness or irregularity of surfaces
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/22—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring angles or tapers; for testing the alignment of axes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/32—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring the deformation in a solid
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
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- General Health & Medical Sciences (AREA)
- Immunology (AREA)
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The present invention discloses a kind of scraper detection device of comprehensive detection, including rack, master station, detection module;Rack has horizontal table;It includes the first X axis translation gliding seat, the second X axis translation gliding seat, upper and lower adjustable scraper piece surface damage detection device, scraper installation unit, the second X axis translational drive mechanism, the first X axis translational drive mechanism, scraper blade flatness detecting device, doctor blade edge angle and device for testing deformation amount to detect module;The first X axis sliding rail and the second X axis sliding rail are set on horizontal table, the first X axis translation gliding seat is installed along the first X axis sliding rail, and the second X axis translation gliding seat is installed along the second X axis sliding rail;Take this, be mainly that by the comprehensive detection to scraper, with to scraper various aspects of performance and parameter be presented with and understood, cutter to be replaced is known whether in time and on-call maintenance is carried out to cutter, meanwhile the degree of automation is higher, is conducive to improve detection efficiency.
Description
Technical field
The present invention relates to scraper detection field technologies, refer in particular to a kind of scraper detection device of comprehensive detection.
Background technology
The bottom face degree of flushing of scraper influences it with the presence or absence of performance parameters such as end face, nicked teeth angle and deflections
Normal use, therefore, it is necessary to scraper detection devices to be detected to it.The detection of existing scraper detection device cannot be comprehensive right
Scraper is detected, and there are some performances and parameter not to be detected for meeting, is unfavorable for using and repairing for scraper;Some are
It needing to ensure that the performance parameter to scraper carries out comprehensive detection by more scraper detection devices, detection is troublesome in poeration,
Detection device purchase and storage and managenent cost is also higher;In addition, existing scraper detection device the degree of automation is poor, detection effect
Rate is low.
Therefore, in present patent application, it is next that applicant has studied intensively a kind of scraper detection device of comprehensive detection
It solves the above problems.
Invention content
In view of this, in view of the deficiencies of the prior art, the present invention aims to provide a kind of comprehensive detections
Scraper detection device, the comprehensive detection to scraper is mainly that by, with the various aspects of performance and parameter to scraper
Performance is had gained some understanding, and is known whether cutter to be replaced in time and is carried out on-call maintenance to cutter, meanwhile, whole work process is automatic
Change degree is higher, is conducive to improve detection efficiency.
To achieve the above object, the present invention is using following technical solution:
A kind of scraper detection device of comprehensive detection, including organic frame, master station and the detection module being installed in rack;
There is the rack horizontal table, the detection module to be installed on horizontal table;
The detection module includes the first X axis translation gliding seat, the second X axis translation gliding seat, upper and lower adjustable scraper
Piece surface damage detection device, the scraper installation unit for installing scraper to be measured are used to drive the second X axis translation gliding seat
Along the second X axis translational drive mechanism of X axis displacement, for driving the first X axis translation gliding seat along the of X axis displacement
One X axis translational drive mechanism, is installed on the scraper blade flatness detecting device being installed on the second X axis translation gliding seat
Doctor blade edge angle on first X axis translation gliding seat and device for testing deformation amount;
The first X axis sliding rail and the second X axis sliding rail, the second X axis driven in translation are provided on aforementioned levels workbench
Mechanism and the first X axis translational drive mechanism are mounted on horizontal table, the first X axis translational drive mechanism driving
It is connected to the first X axis translation gliding seat, the first X axis translation gliding seat is along the first X axis sliding rail reciprocally displacement-type
Installing, the second X axis translational drive mechanism are drivingly connected in the second X axis translation gliding seat, the second X axis translation
Sliding seat along the second X axis sliding rail, reciprocally install by displacement-type;
It is provided with scraper mounting portion on the scraper installation unit, aforementioned master station is electrically connected adjustable up and down to be scraped in aforementioned
Blade face defect detection apparatus, the second X axis translational drive mechanism, the first X axis translational drive mechanism, scraper blade flatness
Detection device and doctor blade edge angle and device for testing deformation amount.
As a preferred embodiment, the adjustable scraper piece surface damage detection device up and down is located on horizontal table
The front side of end face, doctor blade edge angle and device for testing deformation amount are located at upper and lower adjustable scraper piece surface damage detection device
Rear side and doctor blade edge angle and device for testing deformation amount be located at the left side of horizontal table upper surface, scraper blade flatness
Detection device is located at the rear side of doctor blade edge angle and device for testing deformation amount.
As a preferred embodiment, the first X axis translational drive mechanism includes the first driving motor and transmission mechanism,
First driving motor is drivingly connected transmission mechanism, and the transmission mechanism connects the first X axis translation gliding seat;
The transmission mechanism includes the first transmission belt, the first auxiliary belt wheel and the first link block, aforementioned first driving motor
Output shaft is connected with first motor belt wheel, first transmission belt be sheathed between first motor belt wheel and the first auxiliary belt wheel with
Make first motor belt wheel and first that belt wheel be assisted to rotate synchronously, the front side of first link block connects the translation of the first X axis and slides
Dynamic seat, the rear side of first link block connect the outside of the first transmission belt.
As a preferred embodiment, the left and right end of the first X axis sliding rail is respectively equipped with the first left block and first right side
The left and right end of block, aforementioned first X axis translation gliding seat is limited to the corresponding first left block and the first right block respectively.
As a preferred embodiment, the doctor blade edge angle and device for testing deformation amount include turning left to set successively from the right side
First light source, the first camera lens and the first image camera set, first camera lens are connected to the first image camera.
As a preferred embodiment, the scraper blade flatness detecting device includes the second light set gradually from after going to
Source, the second camera lens and the second image camera, second camera lens are connected to the second image camera.
As a preferred embodiment, the adjustable scraper piece surface damage detection device up and down includes from top to bottom successively
Third light source, telecentric mirror and the third image camera of setting, the telecentric mirror connect third image camera.
As a preferred embodiment, several the first light being distributed along X axis space type are provided on the horizontal table
Electric switch, the first light barrier is provided on aforementioned first X axis translation gliding seat, and first light barrier is flat with the first X axis
Shifting sliding seat slides and blocks the light-receiving mouth of corresponding first optoelectronic switch.
As a preferred embodiment, the scraper installation unit include Z axis to translation gliding seat, for drive Z axis to
Translation gliding seat is along Z axis to the Z axis of displacement to translational drive mechanism, Y-axis sliding rail, for driving Y-axis sliding rail along Y-axis position
The Y-axis translational drive mechanism of shifting, aforementioned master station are electrically connected in Z axis to translational drive mechanism and Y-axis driven in translation
Mechanism;
Z axis is provided on aforementioned levels workbench to sliding rail, the Z axis is drivingly connected in Z axis to translational drive mechanism to translation
Sliding seat, the Z axis to translation gliding seat, along Z axis, to sliding rail, reciprocally install by displacement-type, and the Z axis is set on translation gliding seat
It is equipped with Y-axis translation gliding seat, the Y-axis translational drive mechanism is drivingly connected in Y-axis sliding rail, and the Y-axis sliding rail is along Y
Axial translation sliding seat reciprocally install by displacement-type;The Y-axis sliding rail connects scraper mounting portion by pressure sensor.
As a preferred embodiment, the horizontal table is equipped with the marble platform for carrying scraper to be measured, preceding
State the front side that upper and lower adjustable scraper piece surface damage detection device is located at marble platform, aforementioned scraper blade flatness detection dress
Setting in the rear side of marble platform, aforementioned doctor blade edge angle and device for testing deformation amount are located at a left side for marble platform
Side.
The present invention has clear advantage and advantageous effect compared with prior art, specifically:
It is mainly that by the comprehensive detection to scraper, with to scraper various aspects of performance and parameter be presented with institute
Solution, know whether in time cutter to be replaced and to cutter carry out on-call maintenance, meanwhile, whole work process the degree of automation compared with
Height is conducive to improve detection efficiency;
Followed by, each detection device is ingenious rationally in the structure arrangement of horizontal table, and the operation and adjusting of whole equipment are stablized
Reliably, it is ensured that the quality of detection;Meanwhile detection it is easy to operate, detection device purchase and storage and managenent cost is relatively low;
And scraper installation unit is using YZ two-way displacement-adjustable formula designs so that scraper installation, detection application flexibility and
It is more preferable to detect accuracy;In addition, by pressure sensor, the dynamics that scraper installation unit pushes scraper can be automatically adjusted, really
Protect the accuracy adjusted.
More clearly to illustrate the structure feature and effect of the present invention, come below in conjunction with the accompanying drawings to this hair with specific embodiment
It is bright to be described in detail.
Description of the drawings
Fig. 1 is the front view of embodiments of the present invention;
Fig. 2 is the sectional perspective assembly structure diagram of embodiments of the present invention;
Fig. 3 is another angle schematic diagram of structure shown in Fig. 2;
Fig. 4 is the vertical view of structure shown in Fig. 2;
Fig. 5 is that the doctor blade edge angle of embodiments of the present invention and device for testing deformation amount are connected to the first X axis and put down
Move the three-dimensional assembling structure schematic diagram of driving mechanism and the first X axis translation gliding seat(The first protective shell is not shown);
Fig. 6 is the scraper installation unit three-dimensional assembling structure schematic diagram of embodiments of the present invention(Show scraper to be measured);
Fig. 7 is that the scraper blade flatness detecting device of embodiments of the present invention is connected to the second X axis translational drive mechanism
With the three-dimensional assembling structure schematic diagram of the second X axis translation gliding seat(The second protective shell and second light source are not shown);
Fig. 8 is the piece surface damage detection device three-dimensional assembling structure schematic diagram of adjustable scraper up and down of embodiments of the present invention.
Description of drawing identification:
10, rack 101, horizontal table
102, scram button 103, power switch button
104, start button 105, safe light curtain
106, computer 107, display screen
11, the first X axis sliding rail 111, the first left block
112, the first right block 12, the second X axis sliding rail
121, the second left block 122, the second right block
13, the second mounting plate 131, the second protective shell
14, marble platform
20, upper and lower adjustable scraper piece surface damage detection device
21, telecentric mirror 22, adjustable trestle component
221, third light source installation top plate 222, fixed bottom plate
223, fixed back plate 224, the first reinforcement block
225, first side plate 226, second side plate
23, third light source 24, third image camera
30, scraper blade flatness detecting device 31, second light source
32, the second camera lens 33, the second image camera
40, doctor blade edge angle and device for testing deformation amount
41, first light source 411, the first Z-type holder
42, the first camera lens 43, the first image camera
431, the second Z-type holder 50, scraper installation unit
51, Z axis is to translation gliding seat 511, vertical connecting plate
512, longitudinally connected plate 513, the second reinforcement block
514, buffer block 515, baffle
52, Z axis is to driven in translation machine 53, Y-axis sliding rail
531, sliding rail mounting plate 532, pressure sensor
533, scraper mounting portion 54, Y-axis translational drive mechanism
55, Z axis is to sliding rail 56, Z axis to translational drive mechanism mounting bracket
561, upper stopper 562, lower stopper
57, Y-axis translation gliding seat 58, third optoelectronic switch
59, third light barrier
61, the first X axis translation gliding seat 62, the first X axis translational drive mechanism
621, the first driving motor 622, the first transmission belt
623, the first auxiliary belt wheel 624, the first link block
625, first motor belt wheel 626, the first protective shell
63, the first mounting plate 64, the first optoelectronic switch
65, the first light barrier 66, cross connecting plate
71, the second X axis translation gliding seat 711, the second light barrier
72, the second X axis translational drive mechanism 721, the second driving motor
722, the second electrical machine belt pulley 723, second assists belt wheel
724, the second transmission belt 725, the second link block
726, the second optoelectronic switch 80, scraper to be measured.
Specific implementation mode
It please refers to shown in Fig. 1 to Fig. 8, that show the concrete structure of embodiments of the present invention, a kind of comprehensive detection
Scraper detection device, including organic frame 10, master station(It is not shown in figure)And it is installed on the detection module in rack 10;Institute
Stating rack 10, there is horizontal table 101, the detection module to be installed on horizontal table 101, wherein:
The detection module includes the first X axis translation gliding seat 61, the second X axis translation gliding seat 71, upper and lower adjustable
Scraper blade surface damage detection device 20, the scraper installation unit 50 for installing scraper 80 to be measured are used to drive the second X axis
Translation gliding seat 71 along X axis displacement the second X axis translational drive mechanism 72, for drive the first X axis translation gliding seat
61 the first X axis translational drive mechanisms 62 along X axis displacement, the scraper blade that is installed on the second X axis translation gliding seat 71
Flatness detecting device 30, the doctor blade edge angle being installed on the first X axis translation gliding seat 61 and deformation amount detection device
Set 40;
The first X axis sliding rail 11 and the second X axis sliding rail 12 are provided on aforementioned levels workbench 101, second X axis is flat
It moves driving mechanism 72 and the first X axis translational drive mechanism 62 is mounted on horizontal table 101, first X axis is flat
It moves driving mechanism 62 to be drivingly connected in the first X axis translation gliding seat 61, the first X axis translation gliding seat 61 is along the first X
Axial sliding rail 11 reciprocally install by displacement-type, and the second X axis translational drive mechanism 72 is drivingly connected to be translated in the second X axis
Sliding seat 71, the second X axis translation gliding seat 71 along the second X axis sliding rail 12, reciprocally install by displacement-type.
As shown in figure 5, the first X axis translational drive mechanism 62 includes the first driving motor 621 and transmission mechanism, institute
It states the first driving motor 621 and is drivingly connected transmission mechanism, the transmission mechanism connects the first X axis translation gliding seat 61.It is described
Transmission mechanism includes the first transmission belt 622, first auxiliary belt wheel 623 and the first link block 624, aforementioned first driving motor
621 output shaft is connected with first motor belt wheel 625, and in the present embodiment, following cross connecting plates 66 are equipped with mounting hole, institute
The lower end that the first driving motor 621 is fixed on following cross connecting plates 66 is stated, the output shaft of first driving motor 621 is vertical
It is upward through mounting hole and is connected with first motor belt wheel 625;First transmission belt 622 is sheathed on 625 He of first motor belt wheel
So that first motor belt wheel 625 and first assists belt wheel 623 to rotate synchronously between first auxiliary belt wheel 623, first connection
The front side of block 624 connects the first X axis translation gliding seat 61, and the rear side of first link block 624 connects the first transmission belt 622
Outside.
The left and right end of the first X axis sliding rail 11 is respectively equipped with the first left block 111 and the first right block 112, aforementioned
The left and right end of first X axis translation gliding seat 61 is limited to the corresponding first left block 111 and the first right block 112 respectively.Institute
It states and is provided with one first mounting plate 63 and several the first optoelectronic switches being distributed along X axis space type on horizontal table 101
64, the first light barrier 65 is provided on aforementioned first X axis translation gliding seat 61, and first light barrier 65 is with the first X axis
Translation gliding seat 61 slides and blocks the light-receiving mouth of corresponding first optoelectronic switch 64.Aforementioned first optoelectronic switch 64, the first X axis
Sliding rail 11, first assists belt wheel 623, the first left block 111 and the first right block 112 to be mounted on the first mounting plate 63.Institute
It states and is also equipped with the first protective shell 626 on the first mounting plate 63, first protective shell 626 covers at aforementioned first motor belt wheel
625, the first auxiliary belt wheel 623, the first transmission belt 622, the first link block 624, the first light barrier 65 and the first optoelectronic switch
64 6 outside.
The doctor blade edge angle and device for testing deformation amount 40 include that central point is arranged in an axis and turned left from the right side
First light source 41, the first camera lens 42 and the first image camera 43 set gradually, the first light source 41 and first are imaged phase
Machine 43 is towards right side;First camera lens 42 is connected to the first image camera 43.The first light source 41 can be to being positioned over down
The scraper to be measured 80 stated in marble platform 14 irradiates, and the first camera lens 42 is by the image formation by rays of process in the first image camera 43
On, it is preferable that the first image camera 43 is CCD camera.In the present embodiment, in order to ensure doctor blade edge angle and deflection
Stability of the detection device 40 in slipping, aforementioned first X axis translation gliding seat 61 set there are two and two the first X-axis
It is connected to the upper surface of translation gliding seat 61 by cross connecting plate 66,624 and first light barrier 65 of aforementioned first link block is
Cross connecting plate 66 is connected, aforementioned first light source 41 is fixed on by the first Z-type holder 411 on cross connecting plate 66, and aforementioned the
One image camera 43 is fixed on by the second Z-type holder 431 on cross connecting plate 66.
As shown in fig. 7, it is in after an axis is arranged and gone to certainly that the scraper blade flatness detecting device 30, which includes central point,
Second light source 31, the second camera lens 32 and the second image camera 33 set gradually, the second light source 31 and second are imaged phase
Machine 33 is towards front side;Second camera lens 32 is connected to the second image camera 33, it is preferable that the second image camera 33 is CCD
Camera;The second light source 31 is set to following marble platforms 14 and upper and lower adjustable scraper piece surface damage detection device 20
Between.
Second mounting plate 13 is installed, aforementioned second X axis sliding rail 12 is convexly equipped in the second peace on aforementioned levels workbench 101
Loading board 13.One second auxiliary belt wheel 723 and several second be distributed along X axis space type are installed on second mounting plate 13
Optoelectronic switch 726, the second X axis translational drive mechanism 72 include the second driving motor 721, and the second driving motor 721 is solid
Surely it is connected on the second mounting plate 13, the output shaft of aforementioned second driving motor 721 is connected with the second electrical machine belt pulley straight down
722, second electrical machine belt pulley 722 and second assists being arranged with the second transmission belt for making the two rotate synchronously before belt wheel 723
724, aforementioned second transmission belt 724 connects the second X axis translation gliding seat 71 by the second link block 725.Second X axis
The left and right end of sliding rail 12 is respectively equipped with the second left block 121 and the second right block 122, aforementioned second X axis translation gliding seat 71
Left and right end be limited to the corresponding second left block 121 and the second right block 122, the second left block 121 and second respectively
Right block 122 may be contained on the second mounting plate 13.Second optoelectronic switch 726 is located at the front end face of the second mounting plate 13,
The second light barrier 711 is provided on aforementioned second X axis translation gliding seat 71, second light barrier 711 is flat with the second X axis
Shifting sliding seat 71 slides and blocks the light-receiving mouth of corresponding second optoelectronic switch 726.
The second protective shell 131 is also equipped on second mounting plate 13, second protective shell 131 covers at aforementioned
The outside of 724 the two of two auxiliary belt wheels 723 and the second transmission belt.
As shown in figure 8, adjustable scraper piece surface damage detection device 20 includes adjustable trestle component 22, from upper up and down
Third light source 23, telecentric mirror 21 and the third image camera 24 set gradually under and, the telecentric mirror 21,23 and of third light source
The central point of 24 three of third image camera is arranged in an axis, the telecentric mirror 21, third light source 23 and third image camera
24 towards upside, and the telecentric mirror 21 connects third image camera 24, it is preferable that third image camera 24 is CCD camera;Before
It states horizontal table 101 and is equipped with mounting groove, aforementioned telecentric mirror 21 and third image camera 24 are installed in mounting groove and telecentric mirror
21 stretch in outside horizontal table 101.
Adjustable trestle component 22 includes third light source installation top plate 221, two adjustable lateral plate components, fixed bottom plate
222 and fixed back plate 223;Third light source installation top plate 221 is connected to the top of both two adjustable lateral plate components, fixed
Bottom plate 222 is connected to the bottom of both two adjustable lateral plate components, and fixed bottom plate 222 is set on horizontal table 101,
The fixed back plate 223 is connected and fixed bottom plate 222 and fixed back plate 223 is located at the lower section of fixed bottom plate 222, the fixed back plate
It is connected with the first reinforcement block 224 between 223 and fixed bottom plate 222.The adjustable lateral plate component includes arranged up and down
Side panel 225, second side plate 226, both the first side plate 225, second side plate 226 are opposite can upper and lower displacement formula
It adjusts to change the height of adjustable side plate entirety, so as to adjust focal length.
As shown in fig. 6, the scraper installation unit 50 include Z axis to translation gliding seat 51, for driving Z axis to translation
Sliding seat 51 is along Z axis to the Z axis of displacement to translational drive mechanism 52, Y-axis sliding rail 53, for driving Y-axis sliding rail 53 along Y-axis
To the Y-axis translational drive mechanism 54 of displacement, aforementioned master station is electrically connected in Z axis to translational drive mechanism 52 and Y-axis
Translational drive mechanism 54;
Z axis is provided on aforementioned levels workbench 101 to sliding rail 55, it is preferable that Z axis is installed to flat on horizontal table 101
Driving mechanism mounting bracket 56 is moved, aforementioned Z axis is convexly equipped in leading flank of the Z axis to translational drive mechanism mounting bracket 56 to sliding rail 55
On;The Z axis is equipped with upper stopper 561 and lower stopper 562 to translational drive mechanism mounting bracket 56, and aforementioned Z axis is slided to translation
The upper and lower end of dynamic seat 51 is limited to corresponding upper stopper 561 and lower stopper 562 respectively.
The Z axis is drivingly connected in Z axis to translational drive mechanism 52 to translation gliding seat 51, and the Z axis is to translation gliding
Seat 51 along Z axis, to sliding rail 55, reciprocally install by displacement-type, and the Z axis is provided with Y-axis translation gliding on translation gliding seat 51
Seat 57, it is preferable that the Z axis is equipped with vertical connecting plate 511, the vertical connecting plate 511 to the front end of translation gliding seat 51
Upper end longitudinally connected plate 512 is installed, be connected with the second reinforcement block between longitudinally connected plate 512 and vertical connecting plate 511
513.In the present embodiment, Z axis is equipped with several along the distribution of X axis space type to the side of translational drive mechanism mounting bracket 56
Third optoelectronic switch 58, the vertical connecting plate 511 is provided with third light barrier 59, the third light barrier 59 with Z axis to
Translation gliding seat 51 slides and blocks the light-receiving mouth of corresponding third optoelectronic switch 58.
Aforementioned Y-axis translational drive mechanism 54 is set to the bottom face of longitudinally connected plate 512, aforementioned Y-axis translation gliding
Seat 57 is fixedly connected on the top end face of longitudinally connected plate 512.The Y-axis translational drive mechanism 54 is drivingly connected to be slided in Y-axis
Rail 53, the Y-axis sliding rail 53 along Y-axis translation gliding seat 57, reciprocally install by displacement-type.Preferably, Y-axis sliding rail 53 connects
It is connected to sliding rail mounting plate 531, the Y-axis translational drive mechanism 54 is drivingly connected in sliding rail mounting plate 531;The Y-axis is slided
Rail 53 connects scraper mounting portion 533 by pressure sensor 532.Preferably, the side of the longitudinally connected plate 512 is equipped with slow
Block 514 is rushed, baffle 515 is installed, before the baffle 515 is limited to buffer block 514 on the sliding rail mounting plate 531
Side.
It is provided with scraper mounting portion 533 on the scraper installation unit 50, aforementioned master station is electrically connected on aforementioned
Lower adjustable scraper piece surface damage detection device 20, the second X axis translational drive mechanism 72, the first X axis driven in translation machine
Structure 62, scraper blade flatness detecting device 30 and doctor blade edge angle and device for testing deformation amount 40.It is described adjustable up and down
Scraper blade surface damage detection device 20 is located at the front side of 101 upper surface of horizontal table, doctor blade edge angle and deflection
Detection device 40 is located at the rear side of upper and lower adjustable scraper piece surface damage detection device 20 and doctor blade edge angle and deformation
Amount detecting device 40 is located at the left side of 101 upper surface of horizontal table, and scraper blade flatness detecting device 30 is located at scraper blade knife
The rear side of basil degree and device for testing deformation amount 40.
In the present embodiment, the horizontal table 101 is equipped with the marble platform 14 for carrying scraper 80 to be measured,
When needing to detect scraper blade flatness, knife edge angular and deflection, scraper installation unit 50 is by following Z axis to driven in translation
Under the driving of mechanism 52 and Y-axis translational drive mechanism 54, scraper 80 to be measured is positioned in marble platform 14.Above and below aforementioned
Adjustable scraper piece surface damage detection device 20 is located at the front side of marble platform 14, aforementioned scraper blade flatness detecting device
30 are located at the rear side of marble platform 14, and aforementioned doctor blade edge angle and device for testing deformation amount 40 are located at marble platform 14
Left side.
The front side of the rack 10 is equipped with front openings, scram button 102, power switch button 103 and start button
104, the left and right side of the front openings is respectively equipped with a safe light curtain 105;The rear side of the rack 10 is detachable to be equipped with
Back shroud, the back shroud is by cam lock connection frame 10, and the lock tongue of the cam lock is placed in the inside of rack 10, described turn
The lockhole of tongue lock is placed in the outside of rack 10.Scram button 102, power switch button 103 and start button 104 are electrically connected
Master station;The left side of rack 10 is equipped with computer 106, and the data of detection are transferred to computer 106, and computer 106 carries out data
Show whether scraper meets the requirements by display 107 after processing.
The design focal point of the present invention is, the comprehensive detection to scraper is mainly that by, with to each of scraper
Aspect performance and parameter, which are presented with, to be understood, and is known whether cutter to be replaced in time and is carried out on-call maintenance to cutter, meanwhile, it is whole
A course of work the degree of automation is higher, is conducive to improve detection efficiency;
Followed by, each detection device is ingenious rationally in the structure arrangement of horizontal table, and the operation and adjusting of whole equipment are stablized
Reliably, it is ensured that the quality of detection;Meanwhile detection it is easy to operate, detection device purchase and storage and managenent cost is relatively low;
And scraper installation unit is using YZ two-way displacement-adjustable formula designs so that scraper installation, detection application flexibility and
It is more preferable to detect accuracy;In addition, by pressure sensor, the dynamics that scraper installation unit pushes scraper can be automatically adjusted, really
Protect the accuracy adjusted.
The above described is only a preferred embodiment of the present invention, be not intended to limit the scope of the present invention,
Therefore it is every according to the technical essence of the invention to any subtle modifications, equivalent variations and modifications made by above example, still
Belong in the range of technical solution of the present invention.
Claims (10)
1. a kind of scraper detection device of comprehensive detection, it is characterised in that:Including organic frame, master station and it is installed on rack
On detection module;There is the rack horizontal table, the detection module to be installed on horizontal table;
The detection module includes the first X axis translation gliding seat, the second X axis translation gliding seat, upper and lower adjustable scraper
Piece surface damage detection device, the scraper installation unit for installing scraper to be measured are used to drive the second X axis translation gliding seat
Along the second X axis translational drive mechanism of X axis displacement, for driving the first X axis translation gliding seat along the of X axis displacement
One X axis translational drive mechanism, is installed on the scraper blade flatness detecting device being installed on the second X axis translation gliding seat
Doctor blade edge angle on first X axis translation gliding seat and device for testing deformation amount;
The first X axis sliding rail and the second X axis sliding rail, the second X axis driven in translation are provided on aforementioned levels workbench
Mechanism and the first X axis translational drive mechanism are mounted on horizontal table, the first X axis translational drive mechanism driving
It is connected to the first X axis translation gliding seat, the first X axis translation gliding seat is along the first X axis sliding rail reciprocally displacement-type
Installing, the second X axis translational drive mechanism are drivingly connected in the second X axis translation gliding seat, the second X axis translation
Sliding seat along the second X axis sliding rail, reciprocally install by displacement-type;
It is provided with scraper mounting portion on the scraper installation unit, aforementioned master station is electrically connected adjustable up and down to be scraped in aforementioned
Blade face defect detection apparatus, the second X axis translational drive mechanism, the first X axis translational drive mechanism, scraper blade flatness
Detection device and doctor blade edge angle and device for testing deformation amount.
2. the scraper detection device of comprehensive detection according to claim 1, it is characterised in that:It is adjustable above and below described to scrape
Blade face defect detection apparatus is located at the front side of horizontal table upper surface, doctor blade edge angle and device for testing deformation amount
Positioned at the rear side and doctor blade edge angle of upper and lower adjustable scraper piece surface damage detection device and device for testing deformation amount position
Left side in horizontal table upper surface, scraper blade flatness detecting device are located at doctor blade edge angle and deformation amount detection device
The rear side set.
3. the scraper detection device of comprehensive detection according to claim 1, it is characterised in that:First X axis is flat
It includes the first driving motor and transmission mechanism to move driving mechanism, and first driving motor is drivingly connected transmission mechanism, the biography
Motivation structure connects the first X axis translation gliding seat;
The transmission mechanism includes the first transmission belt, the first auxiliary belt wheel and the first link block, aforementioned first driving motor
Output shaft is connected with first motor belt wheel, first transmission belt be sheathed between first motor belt wheel and the first auxiliary belt wheel with
Make first motor belt wheel and first that belt wheel be assisted to rotate synchronously, the front side of first link block connects the translation of the first X axis and slides
Dynamic seat, the rear side of first link block connect the outside of the first transmission belt.
4. the scraper detection device of comprehensive detection according to claim 1, it is characterised in that:First X axis is slided
The left and right end of rail is respectively equipped with the first left block and the first right block, the left and right end point of aforementioned first X axis translation gliding seat
It is not limited to the corresponding first left block and the first right block.
5. the scraper detection device of comprehensive detection according to claim 1, it is characterised in that:The doctor blade edge angle
Degree and device for testing deformation amount include turn left from the right side first light source set gradually, the first camera lens and the first image camera, institute
It states the first camera lens and is connected to the first image camera.
6. the scraper detection device of comprehensive detection according to claim 1, it is characterised in that:The scraper blade flatness
Detection device includes second light source, the second camera lens and the second image camera set gradually from after going to, second camera lens
It is connected to the second image camera.
7. the scraper detection device of comprehensive detection according to claim 1, it is characterised in that:It is adjustable above and below described to scrape
Blade face defect detection apparatus includes the third light source, telecentric mirror and third image camera set gradually from top to bottom, institute
State telecentric mirror connection third image camera.
8. the scraper detection device of comprehensive detection according to claim 1, it is characterised in that:On the horizontal table
Several the first optoelectronic switches being distributed along X axis space type are provided with, first is provided on aforementioned first X axis translation gliding seat
Light barrier, first light barrier slide and block the light-receiving mouth of corresponding first optoelectronic switch with the first X axis translation gliding seat.
9. the scraper detection device of comprehensive detection according to claim 1, it is characterised in that:The scraper installation unit
Include Z axis to translation gliding seat, for drive Z axis to translation gliding seat along Z axis to the Z axis of displacement to translational drive mechanism, Y
Axial sliding rail, for driving Y-axis translational drive mechanism of the Y-axis sliding rail along Y-axis displacement, aforementioned master station to be electrically connected
In Z axis to translational drive mechanism and Y-axis translational drive mechanism;
Z axis is provided on aforementioned levels workbench to sliding rail, the Z axis is drivingly connected in Z axis to translational drive mechanism to translation
Sliding seat, the Z axis to translation gliding seat, along Z axis, to sliding rail, reciprocally install by displacement-type, and the Z axis is set on translation gliding seat
It is equipped with Y-axis translation gliding seat, the Y-axis translational drive mechanism is drivingly connected in Y-axis sliding rail, and the Y-axis sliding rail is along Y
Axial translation sliding seat reciprocally install by displacement-type;The Y-axis sliding rail connects scraper mounting portion by pressure sensor.
10. the scraper detection device of comprehensive detection according to claim 1, it is characterised in that:The horizontal table
Marble platform for carrying scraper to be measured is installed, aforementioned adjustable scraper piece surface damage detection device up and down is located at big
The front side of reason stone platform, aforementioned scraper blade flatness detecting device are located at the rear side of marble platform, aforementioned doctor blade edge angle
Degree and device for testing deformation amount are located at the left side of marble platform.
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| CN201810779318.2A CN108692695B (en) | 2018-07-16 | 2018-07-16 | All-round scraper check out test set that detects |
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| CN201810779318.2A CN108692695B (en) | 2018-07-16 | 2018-07-16 | All-round scraper check out test set that detects |
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