CN108687530A - Locomotive pipeline discharging production line - Google Patents
Locomotive pipeline discharging production line Download PDFInfo
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- CN108687530A CN108687530A CN201810452616.0A CN201810452616A CN108687530A CN 108687530 A CN108687530 A CN 108687530A CN 201810452616 A CN201810452616 A CN 201810452616A CN 108687530 A CN108687530 A CN 108687530A
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- sliding rail
- production line
- locomotive
- locomotive pipeline
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The invention discloses a kind of locomotive pipeline discharging production lines.The locomotive pipeline discharging production line includes cutter device, transfer device, facing attachment, first clamp mechanism and the second clamp mechanism, transfer device connects the cutter device and the facing attachment, first clamp mechanism is set to the cutter device, second clamp mechanism is set to the facing attachment, first clamp mechanism is for clamping locomotive pipeline, the cutter device is for cutting the locomotive pipeline, the transfer device will be transported to second clamp mechanism and clamp in by the locomotive pipeline after cutting, the facing attachment is used to carry out chamfer machining to the locomotive pipeline after cutting.Locomotive pipeline discharging production line provided by the invention can realize pipeline automation cutting and chamfer machining.
Description
Technical field
The present invention relates to pipe machining equipment fields, and in particular to a kind of locomotive pipeline discharging production line.
Background technology
Locomotive pipeline is the important composition component of locomotive, has great demand in track transportation industry.
In the related technology, locomotive pipeline discharging production line be merely able to it is manually implemented to the cutting of materials in the tube, it is chamfering, coding, clear
The functions such as clean, artificial detection, and it is poor for the compatibility of the pipeline of different tube diameters.
Therefore, it is necessary to provide a kind of new locomotive pipeline discharging production line solution above-mentioned technical problem.
Invention content
The main object of the present invention is to provide a kind of locomotive pipeline discharging production line, it is intended to solve pipeline in the related technology
Production line automation degree is low, and be unfavorable for improve production efficiency the technical issues of.
To achieve the above object, locomotive pipeline discharging production line proposed by the present invention includes cutter device, transfer device, falls
Angle apparatus, the first clamp mechanism and the second clamp mechanism, transfer device connects the cutter device and the facing attachment, described
First clamp mechanism is set to the cutter device, and second clamp mechanism is set to the facing attachment, first clamp machine
Structure is for clamping locomotive pipeline, and for the cutter device for cutting the locomotive pipeline, the transfer device will be after it will cut
Locomotive pipeline be transported to second clamp mechanism and clamp, the facing attachment is for falling the locomotive pipeline after cutting
Angle processes;
Wherein, the cutter device includes:
First base;
First sliding rail, first sliding rail are set to the first base;
First operating platform, first operating platform are set to first sliding rail, and first clamp mechanism is set to described the
One operating platform;
First driving means, the first driving means are for driving first operating platform along the extension of first sliding rail
It moves in direction;
The rack is stretched into one end of rack, first sliding rail, and the rack is disposed adjacent with the transfer device;
First shift unit, first shift unit are set to the rack;
Cutting machine, the cutting machine are set to first shift unit, and first shift unit drives the cutting machine direction
The first sliding rail movement, to drive the cutting machine to cut the locomotive pipeline.
Preferably, first shift unit includes the first slideway, slide plate, the second slideway, the first driving mechanism and second
Driving mechanism, first slideway are set to the rack, and first driving mechanism is for driving the slide plate along described first
The extending direction of slideway moves, and second driving mechanism is for driving the cutting machine along the extending direction of second slideway
It is mobile.
Preferably, first clamp mechanism includes chute board, fixture driving device, first clamping plate, second clamping plate and
One fixed plate, the chute board are set to first operating platform, the first clamping plate and institute with the fixture driving device
It states second clamping plate to be slidably connected with the chute board, and the second clamping plate is located at the first clamping plate and drives with the fixture
Between device, first fixed plate is set to the chute board, and is abutted with the second clamping plate, the fixture driving device
One end is connect with the first clamping plate.
Preferably, the facing attachment includes second base, fixed seat, the second sliding rail, chamfer angle component and the second driving dress
It sets, the fixed seat is set to one end of the second base, and second sliding rail is set to the second base, second fixture
Mechanism is set to the chamfer angle component, wherein the chamfer angle component is used to carry out chamfer machining to the locomotive pipeline after cutting, described
Chamfer angle component is divided into two groups, and chamfer angle component described in one group is fixedly arranged on the fixed seat, and second driving device drives another group
The chamfer angle component is moved along the extending direction of second sliding rail.
Preferably, the chamfer angle component includes the second operating platform, fine tuning sliding rail, power head mechanism and the second displacement dress
Set, the fine tuning sliding rail and second clamp mechanism are set to second operating platform, the power head mechanism with it is described
Fine tuning sliding rail is slidably connected, and the power head is arranged towards second clamp mechanism, and second shift unit is for driving
The extending direction that the power head mechanism is moved along the fine tuning sliding rail moves.
Preferably, the locomotive pipeline discharging production line further includes supporting mechanism, the supporting mechanism include support sliding rail,
Driving device and support element are supported, the support sliding rail stretches into the second base, and is connect with the second base, described
Support driving device is used to drive the support element to be moved along the extending direction of the support sliding rail.
Preferably, the support element includes support slipper and elastic component, and the support slipper is slided with the support sliding rail
Connection, one end of the elastic component are connect with the support slipper, and the other end of the elastic component stretches out the second base.
Preferably, the quantity of the supporting mechanism is multiple, multiple supporting mechanism interval settings.
Preferably, the cutter device further includes the first scrap collection system, and the facing attachment further includes the second iron filings
Collection device.
Preferably, the locomotive pipeline discharging production line further includes feed mechanism, and the feed mechanism is set to described first
One end of pedestal.
In locomotive discharging production line proposed by the present invention, the cutter device is for cutting the locomotive pipeline, described turn
Shipping unit will be transported to second clamp mechanism and clamp in by the locomotive pipeline after cutting, and the facing attachment is used for cutting
Locomotive pipeline afterwards carries out chamfer machining;The automation of the cutting and chamfering that can realize locomotive pipeline is processed, and production is improved
Efficiency contributes to intelligent production.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
The structure shown according to these attached drawings obtains other attached drawings.
Fig. 1 is a kind of structural schematic diagram of preferred embodiment of locomotive discharging production line provided by the invention;
Fig. 2 is the structural schematic diagram of cutter device shown in FIG. 1;
Fig. 3 is the portions A shown in Fig. 2 enlarged drawing;
Fig. 4 be rack shown in Fig. 2, the first shift unit and cutting machine installation diagram;
Fig. 5 is a kind of structural schematic diagram of angle of facing attachment shown in FIG. 1;
Fig. 6 is the portions B shown in fig. 5 enlarged drawing;
Fig. 7 is the installation diagram of the second clamp mechanism and chamfer angle component shown in fig. 6;
Fig. 8 is the second clamp mechanism shown in Fig. 7 and the chamfer angle component installation diagram after dismounting polishing cylinder;
Fig. 9 is the structural schematic diagram of facing attachment another kind angle shown in FIG. 1;
Figure 10 is the portions C shown in Fig. 9 enlarged drawing.
The embodiments will be further described with reference to the accompanying drawings for the realization, the function and the advantages of the object of the present invention.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiment is only a part of the embodiment of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, those of ordinary skill in the art obtained without creative efforts it is all its
His embodiment, shall fall within the protection scope of the present invention.
It is to be appreciated that the directional instruction of institute in the embodiment of the present invention(Such as up, down, left, right, before and after ...)Only use
In explanation in a certain particular pose(As shown in the picture)Under relative position relation, motion conditions etc. between each component, if should
When particular pose changes, then directionality instruction also correspondingly changes correspondingly.
In addition, the description for being such as related to " first ", " second " in the present invention is used for description purposes only, and should not be understood as
It indicates or implies its relative importance or implicitly indicate the quantity of indicated technical characteristic.Define as a result, " first ",
The feature of " second " can explicitly or implicitly include at least one of the features.In the description of the present invention, " multiple " contain
Justice is at least two, such as two, three etc., unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " connection ", " fixation " etc. shall be understood in a broad sense,
For example, " fixation " may be a fixed connection, it may be a detachable connection, or integral;It can be mechanical connection, can also be
Electrical connection;It can be directly connected, can also can be indirectly connected through an intermediary the connection inside two elements or two
The interaction relationship of a element, unless otherwise restricted clearly.It for the ordinary skill in the art, can basis
Concrete condition understands the concrete meaning of above-mentioned term in the present invention.
In addition, the technical solution between each embodiment of the present invention can be combined with each other, but must be general with this field
Logical technical staff can be implemented as basis, will be understood that when the combination of technical solution appearance is conflicting or cannot achieve this
The combination of technical solution is not present, also not the present invention claims protection domain within.
The present invention proposes a kind of locomotive pipeline discharging production line 100.
Fig. 1-6 is please referred to, in an embodiment of the present invention, locomotive pipeline discharging production line 100 includes cutter device 1, turns
Shipping unit 3, facing attachment 4, the first clamp mechanism 2 and the second clamp mechanism 7, transfer device 3 connect cutter device 1 and chamfering dress
4 are set, the first clamp mechanism 2 is set to cutter device 1, and the second clamp mechanism 7 is set to facing attachment 4, and the first clamp mechanism 2 is for pressing from both sides
It installs vehicle pipeline, for cutter device 1 for cutting locomotive pipeline, transfer device 3 will be in being transported to the by the locomotive pipeline after cutting
Two clamp mechanisms 7 clamp, and facing attachment 4 is used to carry out chamfer machining to the locomotive pipeline after cutting;
Wherein, cutter device 1 includes:
First base 11;
First sliding rail 12, the first sliding rail 12 are set to first base 11;
First operating platform 13, the first operating platform 13 are set to the first sliding rail 12, and the first clamp mechanism 2 is set to the first operating platform
13;
First driving means 14, first driving means 14 are for driving the first operating platform 13 along the extending direction of the first sliding rail 12
It is mobile;
Rack 15 is stretched into one end of rack 15, the first sliding rail 12, and rack 15 is disposed adjacent with transfer device 3;
First shift unit 16, the first shift unit 16 are set to rack 15;
Cutting machine 17, cutting machine 17 are set to the first shift unit 16, and the first shift unit 16 drives cutting machine 17 to be slided towards first
Rail 12 moves, to drive cutting machine 17 to cut locomotive pipeline.
In locomotive discharging production line proposed by the present invention, for cutter device 1 for cutting locomotive pipeline, transfer device 3 will be in
Locomotive pipeline after cutting is transported to the second clamp mechanism 7 to clamp, facing attachment 4 is used to carry out the locomotive pipeline after cutting
Chamfer machining;The automation of the cutting and chamfering that can realize locomotive pipeline is processed, and is improved production efficiency, is contributed to intelligence
Production.
In the present embodiment, locomotive pipeline is vehicle stainless steel pipes, and the quantity of cutting machine 17 is two.
First base 11 is formed by proximate matter welding post-processing, meets the installation accuracy of the first sliding rail 12.It is required that summary processing
Processing procedure afterwards can guarantee that base dimensions stability indicator, guide rail mounting precision interpellation are as follows.
11 processing process of first base-weld-goes welding stress annealing-roughing(Plane)- go machining stress
Annealing-finishing(Finish-milling/essence is scraped).
After first base 11 is processed, 12 straightness 0.015mm/1000 of the first sliding rail(Horizontal plane and vertical guide)Overall length
0.04mm。
First sliding rail, 12 installation accuracy:After installation two one slide rail top shoes etc. height 0.02mm, an one slide rail top shoe
Etc. height 0.015mm.
In the present embodiment, first driving means 14 are driven by servo motor, rack pinion, and 12 straight line of the first sliding rail is led
To realizing main motion and the location control of feeding.Each mechanism action synthesis is closed precision and is described as follows:
Synthesis precision after first operating platform 13 and the assembly of the first clamp mechanism 2(End face run-out/circular runout)It is less than
0.005mm;And repetitive positioning accuracy is less than 0.05mm, and positioning accuracy is less than 0.1mm/1000;
Referring to Fig. 4, the first shift unit 16 includes the first slideway 161, slide plate 162, the driving of the second slideway 163, first
Mechanism 164 and the second driving mechanism(It is not shown), the first slideway 161 is set on rack 15, and the first driving mechanism 164 is for driving cunning
Plate 162 is moved along the extending direction of the first slideway 161, and the second driving mechanism is for driving cutting machine 17 along the second slideway 163
Extending direction moves.
In the present embodiment, the first slideway 161 is horizontal slide, and the second slideway 163 is vertical slideway.
Referring to Fig. 3, the first clamp mechanism 2 includes chute board 21, fixture driving device 24, first clamping plate 22, the
Second splint 23 and the first fixed plate 25, chute board 21 are set to the first operating platform 13, first clamping plate with fixture driving device 24
22 and second clamping plate 23 be slidably connected with chute board 21, and second clamping plate 23 is located at first clamping plate 22 and fixture driving device 24
Between, the first fixed plate 25 is set to chute board 21, and is abutted with second clamping plate 23, one end of fixture driving device 24 and the first folder
Plate 22 connects.
In the present embodiment, the first clamp mechanism 2 further includes the second fixed plate 26, and one end of fixture driving device 24 is through the
One fixed plate 25 and second clamping plate 23, and be fixedly connected with first clamping plate 22 by the second fixed plate 26.
As a kind of preferred mode of the present embodiment, one end of first clamping plate 22 is in swallow with one end of second clamping plate 23
Shape of tail.
21 straight-line guidance of chute board realizes transverse movement and location control.Fixture driving device 24 is pneumatic-finger or watches
Take motor, realize locomotive pipeline be accurately positioned and the control of chuck force.Each mechanism action synthesis is closed precision and is described as follows:
Traverse feed repetitive positioning accuracy is less than 0.01mm, and positioning accuracy is less than 0.02mm/ overall lengths;
First clamping plate 22 and the chuck force precision of second clamping plate 23 are less than 50N;
First clamping plate 22 and the centering repetitive positioning accuracy of second clamping plate 23 are less than 0.1mm;
Referring to Fig. 5, facing attachment 4 includes second base 41, fixed seat 42, the second sliding rail 43, chamfer angle component 44 and the
Two driving devices(It is not shown), fixed seat 42 be set to second base 41 one end, the second sliding rail 43 be set to second base 41, second
Clamp mechanism 7 is set to chamfer angle component 44, wherein chamfer angle component 44 is used to carry out chamfer machining to the locomotive pipeline after cutting,
It is two groups that angular component 44, which is divided to, and one group of chamfer angle component 44 is fixedly arranged on fixed seat 42, and the second driving device drives another group of chamfer angle component
44 move along the extending direction of the second sliding rail 43.
In the present embodiment, the upper end of fixed seat 42 has been suspended at cover board 421, and cover board 421 covers one group of chamfer angle component 44.
Referring to Fig. 6, chamfer angle component 44 includes the second operating platform 441, fine tuning sliding rail 442, power head mechanism 444
And second shift unit 443, fine tuning sliding rail 442 is with the second clamp mechanism 7 set on the second operating platform 441, power head mechanism
444 are slidably connected with fine tuning sliding rail 442, and power head is arranged towards the second clamp mechanism 7, and the second shift unit 443 is for driving
Dynamic power head mechanism 444 is moved along the extending direction of fine tuning sliding rail 442.
Referring to Fig. 7, in the present embodiment, the structure of the second clamp mechanism 7 is identical as the structure of the first clamp mechanism 2.
Fig. 7-8 is please referred to, power head mechanism 444 includes mobile plate body 4441, sanding component 4442 and polishing cylinder
4443, mobile plate body 4441 is slidably connected with fine tuning sliding rail 442, and sanding component 4442 is set to mobile plate body 4441, polishing cylinder
4443 are inserted in sanding component 4442.Preferably, it is two groups that sanding component 4442, which is divided to, the shape of the grinding head of every group of sanding component 4442
Shape is different, and one group of polishing head shapes invagination, one group of grinding head forms evagination.
In the present embodiment, synthesis precision after power head mechanism 444 assembles(End face run-out/circular runout)Less than 0.005mm;
Second driving device drives the repetitive positioning accuracy of the second operating platform 441 movement to be less than 0.02mm, and positioning accuracy is less than
0.05mm/1000;
Second shift unit 443 drives the Fine Feed repetitive positioning accuracy of the second operating platform 441 to be less than 0.01mm, positioning accuracy
Less than 0.02mm/ overall lengths;
Fig. 9-10 is please referred to, locomotive pipeline discharging production line 100 further includes supporting mechanism 5, and supporting mechanism 5 includes that support is slided
Rail 51, support driving device 52 and support element 52, support sliding rail 51 stretches into second base 41, and is connect with second base 41,
Extending direction of the support driving device 52 for driving support member 52 along support sliding rail 51 moves.
Support element 52 includes support slipper 531 and elastic component 532, and support slipper 531 is slidably connected with support sliding rail 51, bullet
Property part 532 one end connect with support slipper 531, the other end of elastic component 532 stretches out second base 41.
The quantity of supporting mechanism 5 is multiple, the interval of multiple supporting mechanisms 5 setting.In the present embodiment, the number of supporting mechanism 5
Amount is three, and three supporting mechanisms 5 are followed successively by 1.5M, 3M, 4.5M at a distance from one end of second base 41.
Cutter device 1 further includes the first scrap collection system, and facing attachment 4 further includes the second scrap collection system.First
Scrap collection system and the second iron filings mobile device utilize principle of negative pressure, and iron filings are cut by iron filings device centralized collection.
Referring to Fig. 1, locomotive pipeline discharging production line 100 further includes feed mechanism 6, and feed mechanism 6 is set to first
Locomotive pipeline is transported to the first clamp mechanism 2 by one end of pedestal 11, feed mechanism 6 for that will store locomotive pipeline.
Cutter device 1 further includes the first electrical system, and the first electric system includes:First master controller, the first touch screen
And kinetic control system.
Entire electric control system reaches the logical AS300 controllers of electricity as control core in using, complete the control of whole system
System.The controller has following feature:
A. operation is more efficient:AS300 series uses 32 bit processors of Delta independent research, operational capability to be substantially improved, and instructs
Implementation capacity reaches as high as 40k steps/1ms, meanwhile, 1,024 point I/O of most extendible 32 modules or maximum, wherein simulating
Measure module at most expansible 16, communication module at most expansible 4
B. built-in motion control function:AS300 series possesses powerful location control function, can support most 8 axis CANopen simultaneously
200 kHz Pulse Width Controls of network/6 axis are moved, is suitable for high-order mechanical equipment and controls.
C. complete communication is supported:AS300 supports the networks such as Ethernet, RS485/232/422, CANopen logical
News, it is possible to provide Email, Web, SMTP, IP Filter (self-protection) and various topology network, it can be with site environment spirit
It is living to change.
D. software function is more rich:AS300 collocation profession, easy software for editing ISPSoft V3.0, it is possible to provide program
The functions such as planning, hardware configuration, the network architecture, system diagnostics and positioning planning;Built-in multigroup industry accommodation function module, side
Just Client application, and multiple-enciphered protection, lifting system safety can be set.
E. it installs simpler:AS300 series uses robust no back board structure, collocation quick installation mechanism to design,
Patent snap ring structure directly upper/directly lower can replace module, facilitate installation, use more convenient.
About touch screen, by 15 cun of touch screen finishing man-machine interaction dialog boxs.All ginsengs in this apparatus and process
Number setting, status inquiry, warning message etc. are completed to realize all on the touch screen.Various interfaces are complete, can it is convenient and efficient and its
He carries out data connection at system.Has macro-instruction, use is more flexible and convenient.The human-computer interaction interface of exploitation is succinctly friendly.Just
It is referred in operating with to repair with maintenance person.
About kinetic control system, AC servo is by single with two A2 series outside the Three-axis drive device of a M series
Axis controls driver.CAN bus is taken to carry out data exchange between driver and between driver and controller.Built in driver
Motion controller, using DSP high speed digital signal processors.Gain Automatic optimization is provided, instructs the functions such as smooth.
Cutter device 1 has following advantage:
Front end feeding speed reaches 3000mm/s, can be rapidly performed by round-trip repetition feeding campaign, and repetitive positioning accuracy is reachable
0.05mm。
Front end feeding style meets eight kinds of materials in the tube conveyings of Φ 10mm~Φ 42mm, and ensures that different materials in the tube centers are high consistent,
Positive folder is pressed from both sides convenient for cutting equipment fixture surely, ensures cutting accuracy.
Steel pipe cutting uses standard alloy metal saw blade, uses coolant liquid to carry out cooling and lubricating to improve the use longevity of saw blade
Life, cutting machine 17 configure Double-head, and Φ 18 and materials in the tube below are cut by 1# cutting machines 17, the materials in the tube of 20 or more Φ by
2# cutting machines 17 are cut, and cutting head is equipped with visual protective cover.
It is designed using dovetail groove type fixture, fixture uniform force, material folding is firm, and fixture is durable.Outer diameter can be clamped in Φ
The materials in the tube of 10mm~Φ 42mm can guarantee not damaged to materials in the tube surface and size after processing.
Cutting machine 17 have cutting material head material tail function, material head size 30mm, cleavable pipeline finished product length be 300mm~
5950mm.It is equipped with tailing processing equipment, the most short tailing that can reach 20mm.
Cutting machine 17 is equipped with the first scrap collection system, and the iron filings of the generation in cutting process pass through high pressure wind apparatus and iron
Catcher carries out clearing and retrieving, and wind direction is set in the scrap iron from splashing direction same direction generated with cutting machine 17.Cutting part
There is dust collecting duct to carry out centralized dust below point, to iron filings case, iron filings case is set the metal iron filings centralized recovery that cutting is generated
It sets observation window prompt worker periodically to clear up, it is ensured that there is no iron filings on fixture to prevent from crushing materials in the tube surface, iron filings case is removable
Dynamic and easy cleaning.
The device is equipped with stock library(Clout turnover box)And ash can.Sizing feed program runs to the last of single materials in the tube
When, it is sent into clout turnover box when tailing length is more than 300mm materials in the tube, operating personnel is regularly cleared up tailing by produced on-site
The materials in the tube and clout that recycling and storage can utilize again.Single steel pipe first carries out tack processing, a side when proceeding by cutting
Face carries out the determination of cutting benchmark zero, on the other hand ensures the end face squareness of each materials in the tube, the head material that is cut into and is less than
300mm tailings enter ash can, are periodically recycled by on-site personnel.
Steel pipe blanking cutting accuracy tolerance is ± 0.5mm.
Cutting machine 17 has safety guard and emergency stop safeguard protection.
Cooling body ensures coolant liquid No leakage in use.Coolant liquid can be realized and be recycled, in cutting for materials in the tube
During cutting, it is equipped with cooling of the cooling recirculation system for the blade in cutting process, the service life of blade can be increased;It is cooling
Liquid needs system when addition to add automatically.
Saw blade carries out alarm before there is on-line measuring device, cutter to need replacing, and autostop and alarms when expiring
Prompt.Dismounting can be rapidly completed using Special fixture tool when replacing saw blade.
The alloy saw blade single cut effective degree of use is not less than 5500 times.The specifications and models of saw blade, brand offer are bought
Side.
Cutting head transmission uses sliding rail form, and is equipped with the high efficiency deceleration mechanism for eliminating backlash rebound, and slideway is given automatically
Oil lubrication ensures the stability of cutting head mechanism.
Institute's Pipe Cutting material is slipped on belt conveyor, and outer surface institute is residual after belt conveyor front end has upper and lower hairbrush to cut materials in the tube
The coolant liquid stayed is cleared up.Descended materials in the tube are transported at end stop by belt conveyor, and materials in the tube are pushed into end face by blanking cylinder
Handle guide groove.
The all process steps Machine Design of complete equipment is designed without interference, fixture using flexibility.
Miscellaneous equipment passes through Industrial Ethernet(Interface is RJ45 standard network interfaces)With the production line network interconnection, by defined
Communications protocol realizes that the information inside each equipment between production line is real-time, safe and stable interaction.
The acquisition module of central control system acquires the state of production line in real time, can be with complete monitoring, the whole production of inquiry
Procedure position where each equipment running status of line, converted products and its processing testing result information.
For equipment when delivering, all configuration is complete for the function of all control systems and information management system, module, software,
And end user is permanently authorized, and deliver the particulars of User data dictionary, interface protocol.
The average speed > 1m/s of cutting machine 17 and front and back feed device feeding.
Cutting machine 17 and the perfect logical action interlock protection of front and back feed device, to that personnel may be caused to injure or equipment
The operation of damage all has reminding alarm function.
Cutting machine 17 and front and back feed device all devices shell, cabinet reliable ground.
Cutting machine 17 and front and back feed device can normally continuously work 22 small under the conditions of following environment and kinetic energy are supplied
When, system is reliable and stable.
Facing attachment 4 further includes the second electrical system, and end face processing device is realized by PLC, locating module, servo motor
Electrical control.It using the PLC of AS300 series, is linked in a manner of CANopen buses, servo A2-M tetra-, CANopen is total
Line style, there are one three-in-one with M series(Bus-type, while a driver can three motors of band), gantry is the same as drive
Function preferably ensures synchronism.I/O module need to only unlock retaining ring, you can released from top by module, be not required to mobile left and right two
Side form block facilitates extension;Technical grade communicates:Communication signal is transmitted using juxtaposition, and module number increases, and will not obviously prolong
Long I/O renewal times.
Facing attachment 4 has following advantage:
Chamfer angle component 44 uses chamfering machining mode, completes the processing operation to materials in the tube end face outer diameter and materials in the tube end face internal diameter.
One group of chamfer angle component 44 is fixed, and another group of chamfer angle component 44 is moved by rack-and-pinion, to meet different length
Materials in the tube processing.From 3 support sliding rails 51 are equipped at fixed chamfer angle component 441.5M, 3M, 4.5M, to ensure in long end surfaces
When processing, materials in the tube middle section does not sink, it is ensured that end face processing quality reaches requirement.
Station conversion is carried out by station circulation truss manipulator, which can meet Φ 10mm~Φ 42mm standard calibers
Pipeline processing.
For port treatment site surface roughness up to Ra6.3, cutter is durable and replaces conveniently.
It is furnished with the second detachable iron filings retracting device in the lower section of chamfer angle component 44.
The all process steps Machine Design of complete equipment meets Φ 10mm~Φ 42mm without interference, fixture using flexibility design
The clamping of eight kinds of materials in the tube.
The station pitch time of chamfer angle component 44 controls within 13s.
The perfect logical action interlock protection of chamfer angle component 44, to personnel's injury or the operation of equipment damage may be caused equal
Has the function of reminding alarm.The device ensures production safety in general safety protective device.Outside 44 all devices of chamfer angle component
Shell, cabinet reliable ground.
Miscellaneous equipment by the bus interface such as Ethernet, Profibus-DP, CClink, DeviveNet, MetroLink with
The production line network interconnection is realized real-time, safe, steady the information between production line inside each equipment by defined communications protocol
Fixed interaction.
The acquisition module of central control system acquires the state of production line in real time, can be with complete monitoring, the whole production of inquiry
Procedure position where each equipment running status of line, converted products and its processing testing result information.
The perfect logical action interlock protection of chamfer angle component 44, to personnel's injury or the operation of equipment damage may be caused equal
Has the function of reminding alarm.Chamfer angle component 44 can normally continuously work 22 hours under the conditions of following environment and kinetic energy are supplied,
System is reliable and stable.
In the prior art, locomotive pipeline discharging production line 100 be merely able to it is manually implemented to the cutting of different materials in the tube, chamfering,
The functions such as coding, cleaning, artificial detection.
Pipeline discharging production line provided by the invention can automatically realize to the cutting of the materials in the tube of different tube diameters, different wall thickness,
The functions such as chamfering, coding, cleaning, artificial detection.
All mechanical structure of whole production line is designed using flexibility, compatible 8 kinds of calibers and wall thickness is in 1-3mm etc.
Materials in the tube, while can realize on-line checking.
In intelligent scheduled production can by importing arrange format EXCEL file optimize realize raw material efficiently use and
Reduce surplus.
It can be achieved to acquire the related operation information of each equipment itself, processing ginseng in real time by acquisition module in apparatus management/control
Number, warning message, and preserved in central control system, facility information can be managed, inquired by display terminal, led to
The external interface for crossing central control system upload the data to user's upper layer data service system according to user demand.
Using double end cutter device 1 and Full-automatic chamfering device 4, original production line structure processing dimension essence is efficiently solved
Degree is not high, working specification is unreasonable, and productive temp is longer, the problems such as replacing fixture, crushing, whole equipment uses intermediate supports
And flexibility design avoid pipeline generate in process of production cut meet different tube diameters to reach efficiently production.Iron filings return
Mechanism is received, the iron filings of the generation during processing carry out clearing and retrieving, wind by high pressure wind apparatus and scrap collection system
To being set in the scrap iron from splashing direction same direction generated with machining.There is dust collecting duct progress below 4 part of facing attachment
Centralized dust, the metal iron filings centralized recovery that cutting is generated to iron filings case, iron filings case are arranged observation window and prompt worker regular
It is cleared up, it is ensured that there is no iron filings on fixture to prevent from crushing materials in the tube surface, iron filings case moves and easy cleaning.
At present since track transportation industry is larger to pipeline blanking making demand, which, which can meet its production, wants
It asks, daily yield can reach 2000 more than one piece.It is existing according to the market survey country such as Qingdao four directions share, Guangzhou Zhong Chedeng companies
Processing is also in the manual or semi-automatic chamfer machining stage, such as can be big using the full-automatic double-ended chamfering device that my company produces
It is big to improve yield and quality control.
Locomotive pipeline discharging production line 100 provided by the invention has following advantage:
1, equipment has friendly human-computer interaction interface, can monitor and show real time execution situation, the work shape of production equipment in real time
State, warning message, state instruction, operating parameter etc..Machine Interaction Interface Design show indirectly, conveniently, easy-to-understand, alarm signal
The other operating condition and running environment different disposal with scene of prompt classification of breath, as sound prompting, warning lamp are reminded, acousto-optic is mixed
It closes and reminds, specific alarm mode is as follows:Appearance defective work, progress alarm indication, acousto-optic hint, human contact, if
It is standby not shut down;Cutter changing carries out alarm indication, acoustic-optic indicator, equipment downtime, artificial releasing alarm;
2, equipment can control coordination between controlling equipment, interlocking, overall operation, segmentation manually adjusting, information exchange,
Suspend/stop running, machine open/close etc..
3, different operation processings is carried out for different grades of production is abnormal, the unit failure that such as makes an exception has no effect on
Equipment normal production, production isolation should be carried out to exception unit at this time, equipment production is normally carried out;As cutter device 1 is sent out
Raw abnormal, production can not continue, and should carry out complete machine power-off pause maintenance at this time and re-power production, specifically until maintenance is completed
One client of production isolation standard come to an agreement standard level and be designed.
4, equipment has power failure memory function, if equipment is abnormal(Grid cut-off, unit exception shutdown etc.)Feelings
Condition, after equipment re-powers after abnormality processing is completed, can continue to complete the unfinished condition of production before a breakpoint after
Continuous production.
5, facing attachment 4 switch the steel pipe of different tube diameters on different cutters using intelligent numerical control system, and self-contained is only
Vertical tool warehouse management opens client the management function of tool magazine.
6, production line has perishable tool(Cutting blade, end face processing tool magazine, coding print cartridge, coolant liquid, dedusting are anti-
Sheath etc.)Service life uses prompt facility, carries out warning indicators operation before expiring for different perishable tool uses, prompts
Live corresponding equipment operator carries out corresponding tool changing.
7, the different executing agencies of production line all have manual operation function, in specific situation(The maintenance of equipment, equipment
The auto-manual charging of emergency, material returned etc.)It is lower to execute simple manual operation.
It these are only the preferred embodiment of the present invention, be not intended to limit the scope of the invention, it is every in the present invention
Design under, using equivalent structure transformation made by description of the invention and accompanying drawing content, or directly/be used in other phases indirectly
The technical field of pass is included in the scope of patent protection of the present invention.
Claims (10)
1. a kind of locomotive pipeline discharging production line, which is characterized in that including cutter device, transfer device, facing attachment, the first folder
Have mechanism and the second clamp mechanism, transfer device connects the cutter device and the facing attachment, first clamp mechanism
Set on the cutter device, second clamp mechanism is set to the facing attachment, and first clamp mechanism is for clamping machine
Vehicle pipeline, the cutter device turn the locomotive pipeline after it will cut for cutting the locomotive pipeline, the transfer device
It is transported to second clamp mechanism to clamp, the facing attachment is used to carry out chamfer machining to the locomotive pipeline after cutting;
Wherein, the cutter device includes:
First base;
First sliding rail, first sliding rail are set to the first base;
First operating platform, first operating platform are set to first sliding rail, and first clamp mechanism is set to described the
One operating platform;
First driving means, the first driving means are for driving first operating platform along the extension of first sliding rail
It moves in direction;
The rack is stretched into one end of rack, first sliding rail, and the rack is disposed adjacent with the transfer device;
First shift unit, first shift unit are set to the rack;
Cutting machine, the cutting machine are set to first shift unit, and first shift unit drives the cutting machine direction
The first sliding rail movement, to drive the cutting machine to cut the locomotive pipeline.
2. locomotive pipeline discharging production line as described in claim 1, which is characterized in that first shift unit includes first
Slideway, slide plate, the second slideway, the first driving mechanism and the second driving mechanism, first slideway are set to the rack, and described the
One driving mechanism is for driving the slide plate to be moved along the extending direction of first slideway, and second driving mechanism is for driving
The cutting machine is moved to move along the extending direction of second slideway.
3. locomotive pipeline discharging production line as described in claim 1, which is characterized in that first clamp mechanism includes slideway
Plate, fixture driving device, first clamping plate, second clamping plate and the first fixed plate, the chute board and the fixture driving device are equal
Set on first operating platform, the first clamping plate and the second clamping plate are slidably connected with the chute board, and described
For second clamping plate between the first clamping plate and the fixture driving device, first fixed plate is set to the chute board,
And abutted with the second clamping plate, one end of the fixture driving device is connect with the first clamping plate.
4. locomotive pipeline discharging production line as claimed in claim 3, which is characterized in that the facing attachment includes the second bottom
Seat, fixed seat, the second sliding rail, chamfer angle component and the second driving device, the fixed seat are set to one end of the second base, institute
It states the second sliding rail and is set to the second base, second clamp mechanism is set to the chamfer angle component, wherein the chamfer angle component
For carrying out chamfer machining to the locomotive pipeline after cutting, the chamfer angle component is divided into two groups, and chamfer angle component is fixed described in one group
In the fixed seat, second driving device drives chamfer angle component described in another group to be moved along the extending direction of second sliding rail
It is dynamic.
5. locomotive pipeline discharging production line as claimed in claim 4, which is characterized in that the chamfer angle component includes the second operation
Platform, fine tuning sliding rail, power head mechanism and the second shift unit, the fine tuning sliding rail are set to institute with second clamp mechanism
The second operating platform is stated, the power head mechanism is slidably connected with the fine tuning sliding rail, and the power head is towards described second
Clamp mechanism is arranged, and second shift unit is used to drive the power head mechanism to be moved along the extending direction of the fine tuning sliding rail
It is dynamic.
6. locomotive pipeline discharging production line as claimed in claim 5, which is characterized in that the locomotive pipeline discharging production line is also
Including supporting mechanism, the supporting mechanism includes that support sliding rail, support driving device and support element, the support sliding rail stretch into institute
It states in second base, and is connect with the second base, the support driving device is for driving the support element along the branch
Support the extending direction movement of sliding rail.
7. locomotive pipeline discharging production line as claimed in claim 6, which is characterized in that the support element include support slipper and
Elastic component, the support slipper are slidably connected with the support sliding rail, and one end of the elastic component is connect with the support slipper,
The other end of the elastic component stretches out the second base.
8. locomotive pipeline discharging production line as claimed in claim 6, which is characterized in that the quantity of the supporting mechanism is more
It is a, multiple supporting mechanism interval settings.
9. the locomotive pipeline discharging production line as described in any one of claim 1-8, which is characterized in that the cutter device is also
Including the first scrap collection system, the facing attachment further includes the second scrap collection system.
10. the locomotive pipeline discharging production line as described in any one of claim 1-8, which is characterized in that under the locomotive pipeline
Expect that production line further includes feed mechanism, the feed mechanism is set to one end of the first base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810452616.0A CN108687530B (en) | 2018-05-13 | 2018-05-13 | Locomotive pipeline blanking production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810452616.0A CN108687530B (en) | 2018-05-13 | 2018-05-13 | Locomotive pipeline blanking production line |
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| CN108687530A true CN108687530A (en) | 2018-10-23 |
| CN108687530B CN108687530B (en) | 2019-12-31 |
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| CN201810452616.0A Active CN108687530B (en) | 2018-05-13 | 2018-05-13 | Locomotive pipeline blanking production line |
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| CN113400019A (en) * | 2021-04-16 | 2021-09-17 | 浙江锯力煌锯床股份有限公司 | Automatic punching and shearing production line |
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| Publication number | Publication date |
|---|---|
| CN108687530B (en) | 2019-12-31 |
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