CN202015947U - Multifunctional modular container-type pipeline prefabricating work station - Google Patents
Multifunctional modular container-type pipeline prefabricating work station Download PDFInfo
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- CN202015947U CN202015947U CN2011200562918U CN201120056291U CN202015947U CN 202015947 U CN202015947 U CN 202015947U CN 2011200562918 U CN2011200562918 U CN 2011200562918U CN 201120056291 U CN201120056291 U CN 201120056291U CN 202015947 U CN202015947 U CN 202015947U
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Abstract
The utility model discloses a multifunctional modular container-type pipeline prefabricating work station, which belongs to the technical field of pipeline prefabrication in engineering and manufacturing industries such as petroleum, chemical industry, electric power, ship building and the like. The work station comprises a pipeline shot blasting container-type work module, a pipeline painting container-type work module, a highly-efficient pipeline thermal cutting container-type work module, a highly-efficient pipeline cold cutting container-type work module, a highly-efficient pipeline cutoff groove integration container-type work module, a multifunctional fitting container-type work module, an automatic welding container-type work module, a pipeline valve pressure test container-type work module and a pipe section welding joint nondestructive testing container-type work module, wherein the pipeline shot blasting container-type work module and the pipeline painting container-type work module are convenient for site arrangement. The container-type work modules are organically combined into a movable and flexibly arranged site pipeline prefabricating production line by the aid of simple and effective rotary conveying roller way logistic equipment, investment for workshop equipment is reduced greatly, and operating efficiency and product quality are improved.
Description
Technical field
The utility model relates to engineerings such as oil, chemical industry, electric power, shipbuilding and manufacturing industry is carried out the pipe prefabrication machining technology, a kind of specifically multifunctional modular packaging type pipe prefabrication work station.
Background technology
When undertaking the construction of engineering project such as oil, chemical industry, electric power, nuclear power, unit in charge of construction need set up the prefabricated factory of fixed pipeline at the scene, the investment that constructs the factory buildings is big, inconvenient with putting between each engineering project, avoid the peak hour mobile, influence the equipment service efficiency; Though there is unit to use the removable process equipment of simple function at the scene, can not form the pipe prefabrication production line at the scene, do not reach effective pipe prefabrication efficient and quality.
The utility model content
Technical problem to be solved in the utility model is, overcome the shortcoming of prior art, provide a kind of and each processing apparatus of pipe prefabrication can be formed multifunctional modular packaging type pipe prefabrication work station, and adopt simple and effective logistics equipment, each packaging type operational module organic assembling is become type field pipe prefabrication production line removable, flexible arrangement.
In order to solve above technical problem, the utility model provides a kind of multifunctional modular packaging type pipe prefabrication work station, this work station comprises pipeline impeller blasting packaging type operational module, the pipeline packaging type operational module that sprays paint, the efficient thermal cutting packaging type of pipeline operational module, the packaging type operational module is cut in the efficient cold cut of pipeline, pipeline efficiently cuts off the integrated packaging type operational module of groove, multi-functional group to the packaging type operational module, automatically weld the packaging type operational module, pipeline valve pressure testing packaging type operational module, pipeline section weld seam Non-Destructive Testing packaging type operational module interconnects arbitrarily by the revolution rollgang between each packaging type operational module.
The technical scheme that the utility model further limits is: aforesaid multifunctional modular packaging type pipe prefabrication work station, described automatic welding packaging type operational module comprise by compression type does not have the middle long pipeline+elbow+automatic welding of flange butt joint packaging type operational module that counterweight bend pipe automatic welder(welding machine), the support of pipeline lifting roller and weld fumes exhaust device are formed; Automatically weld the packaging type operational module by short tube+elbow+flange butt joint that positioner, built-in electronic flexible cantilever pipeline automatic welder(welding machine), the support of pipeline lifting roller and weld fumes exhaust device are formed.
Aforesaid multifunctional modular packaging type pipe prefabrication work station is provided with high speed ballasting rust remover machine and fume recovery system in the described pipeline impeller blasting packaging type operational module.
Aforesaid multifunctional modular packaging type pipe prefabrication work station is provided with 2～5 Shaft and NC Machining Test pipeline plasma/oxyacetylene cutting machines and cutting flue dust exhaust device in the efficient thermal cutting packaging type of the described pipeline operational module.
Aforesaid multifunctional modular packaging type pipe prefabrication work station, the packaging type operational module is cut in the efficient cold cut of described pipeline, is made up of automatic centering pipeline high speed beveling machine, pipeline hyper tape saw and automatic cut-to-length automatic lifting pipeline rollgang.
Aforesaid multifunctional modular packaging type pipe prefabrication work station, described pipeline efficiently cuts off the integrated packaging type operational module of groove, cuts off the groove all-in-one by automatic cut-to-length electric up-down pipeline rollgang and automatic centering pipeline and forms.
Aforesaid multifunctional modular packaging type pipe prefabrication work station, described multi-functional group to the packaging type operational module, by multiplex's hyte of pipeline+elbow+threeway+four-way+flange to machine, pipeline lifting roller support, the three-dimensional flange group of adjusting of pipeline+flange+reducer pipe forms machine.
Aforesaid multifunctional modular packaging type pipe prefabrication work station, described pipeline has comprised vertical pressure testing machine of valve and the horizontal pressure testing machine of valve with valve pressure testing packaging type operational module.
Aforesaid multifunctional modular packaging type pipe prefabrication work station, described pipeline section weld seam Non-Destructive Testing packaging type operational module, by x-ray flaw detector, and heavily lead protection ray detection chamber, radiation detection warning system, dry type sheet-punching machine and intelligence read chip system and form.
Further, aforesaid multifunctional modular packaging type pipe prefabrication work station all is equipped with single track loop wheel machine, outside in described each packaging type operational module inside and all is equipped with cantilever crane.
The beneficial effects of the utility model are: the utility model adopts modularization packaging type pipe prefabrication work station, the equipment packaging type module of a plurality of difference in functionalitys is combined into type field pipe prefabrication production line removable, flexible arrangement by the revolution rollgang, can adjust the layout of equipment according to different production demands, it is mobile conveniently to avoid the peak hour between each engineering project, the service efficiency of raising equipment, guarantee the quality of product, reduce production costs.
Description of drawings
Fig. 1 is the utility model structure, is embodiment 1 schematic diagram.
Fig. 2 is embodiment 2 structural representations.
Fig. 3 is embodiment 3 structural representations.
The specific embodiment
A kind of multifunctional modular packaging type pipe prefabrication work station that present embodiment provides, structure comprises pipeline impeller blasting packaging type operational module A as shown in Figure 1, the pipeline packaging type operational module B that sprays paint, the efficient thermal cutting packaging type of pipeline operational module C, packaging type operational module D is cut in the efficient cold cut of pipeline, pipeline efficiently cuts off the integrated packaging type operational module of groove E, multi-functional group to packaging type operational module F, middle long pipeline+elbow+flange butt joint is welding packaging type operational module G automatically, short tube+elbow+flange butt joint is welding packaging type operational module H automatically, pipeline valve pressure testing packaging type operational module I, pipeline section weld seam Non-Destructive Testing packaging type operational module J.
Pipeline impeller blasting packaging type operational module A is by high speed ballasting rust remover and fume recovery system 2; The pipeline packaging type operational module B that sprays paint is made up of high pressure airless spray equipment 3 and air cleaning system; The efficient thermal cutting packaging type of pipeline operational module C is made up of 2～5 Shaft and NC Machining Test pipeline plasma/oxyacetylene cutting machines 5 and cutting flue dust exhaust device; Packaging type operational module D is cut in the efficient cold cut of pipeline, is made up of automatic centering pipeline high speed beveling machine 6, pipeline hyper tape saw 7, automatic cut-to-length automatic lifting pipeline rollgang 8-1; Pipeline efficiently cuts off the integrated packaging type operational module of groove E, cuts off groove all-in-one 9 by automatic cut-to-length electric up-down pipeline rollgang 8-2, automatic centering pipeline and forms; Multi-functional group to packaging type operational module F, by multiplex's hyte of pipeline+elbow+threeway+four-way+flange to machine 10, pipeline lifting roller support 11-2, the three-dimensional flange group of adjusting of pipeline+flange+reducer pipe is formed machine 12; Middle long pipeline+elbow+flange butt joint is welding packaging type operational module G automatically, does not have counterweight bend pipe automatic welder(welding machine) 13, pipeline lifting roller support 11-3 and weld fumes exhaust device by compression type and forms; Short tube+elbow+flange butt joint is welding packaging type operational module H automatically, is made up of positioner 14, built-in electronic flexible cantilever pipeline automatic welder(welding machine) 15, pipeline lifting roller support 11-1 and weld fumes exhaust device; Pipeline is made up of the vertical pressure testing machine 16 of valve, the horizontal pressure testing machine 17 of valve with valve pressure testing packaging type operational module I; Pipeline section weld seam Non-Destructive Testing packaging type operational module J, by x-ray flaw detector 18, and heavily lead protection ray detection chamber, radiation detection warning system, dry type sheet-punching machine, intelligence read chip system and form; Each packaging type operational module inside all is equipped with single track loop wheel machine, outside and all is equipped with cantilever crane 1.Interconnect arbitrarily by revolution rollgang 4 between each packaging type operational module.
Embodiment 2
For only needing the thermal cutting blanking, the pipeline of groove prefabricated, a kind of pipeline multifunctional modularization packaging type pipe prefabrication work station that present embodiment provides, structure comprises pipeline impeller blasting packaging type operational module A as shown in Figure 2, the pipeline packaging type operational module B that sprays paint, the efficient thermal cutting packaging type of pipeline operational module C, multi-functional group to packaging type operational module F, middle long pipeline+elbow+flange butt joint is welding packaging type operational module G automatically, short tube+elbow+flange butt joint is welding packaging type operational module H automatically, pipeline is used valve pressure testing packaging type operational module worker, pipeline section weld seam Non-Destructive Testing packaging type operational module J.
Pipeline impeller blasting packaging type operational module A is by high speed ballasting rust remover and fume recovery system 2; The pipeline packaging type operational module B that sprays paint is made up of high pressure airless spray equipment 3 and air cleaning system; The efficient thermal cutting packaging type of pipeline operational module C is made up of 2～5 Shaft and NC Machining Test pipeline plasma/oxyacetylene cutting machines 5 and cutting flue dust exhaust device; Only keep the efficient cold cut of forming by automatic centering pipeline high speed beveling machine 6 of pipeline and cut packaging type operational module D; Multi-functional group to packaging type operational module F, by multiplex's hyte of pipeline+elbow+threeway+four-way+flange to machine 10, pipeline lifting roller support 11-2, the three-dimensional flange group of adjusting of pipeline+flange+reducer pipe is formed machine 12; Middle long pipeline+elbow+flange butt joint is welding packaging type operational module G automatically, does not have counterweight bend pipe automatic welder(welding machine) 13, pipeline lifting roller support 11-3 and weld fumes exhaust device by compression type and forms; Short tube+elbow+flange butt joint is welding packaging type operational module H automatically, is made up of positioner 14, built-in electronic flexible cantilever pipeline automatic welder(welding machine) 15, pipeline lifting roller support 11-1 and weld fumes exhaust device; Pipeline is made up of the vertical pressure testing machine 16 of valve, the horizontal pressure testing machine 17 of valve with valve pressure testing packaging type operational module I; Pipeline section weld seam Non-Destructive Testing packaging type operational module J, by x-ray flaw detector 18, and heavily lead protection ray detection chamber, radiation detection warning system, dry type sheet-punching machine, intelligence read chip system and form; Each packaging type operational module inside all is equipped with single track loop wheel machine, outside and all is equipped with cantilever crane 1.Interconnect arbitrarily by the revolution rollgang between each packaging type operational module.
Embodiment 3
Cut off material for only needing cold cut, the pipeline of groove prefabricated, as shown in Figure 3, present embodiment adopts pipeline impeller blasting packaging type operational module A, the pipeline packaging type operational module B that sprays paint, packaging type operational module D is cut in the efficient cold cut of pipeline, pipeline efficiently cuts off the integrated packaging type operational module of groove E, multi-functional group to packaging type operational module F, middle long pipeline+elbow+flange butt joint is welding packaging type operational module G automatically, short tube+elbow+flange butt joint is welding packaging type operational module H automatically, pipeline valve pressure testing packaging type operational module I, pipeline section weld seam Non-Destructive Testing packaging type operational module J.
Pipeline impeller blasting packaging type operational module A is by high speed ballasting rust remover and fume recovery system 2; The pipeline packaging type operational module B that sprays paint is made up of high pressure airless spray equipment 3 and air cleaning system; Packaging type operational module D is cut in the efficient cold cut of pipeline, is made up of automatic centering pipeline high speed beveling machine 6, pipeline hyper tape saw 7, automatic cut-to-length automatic lifting pipeline rollgang 8-1; Pipeline efficiently cuts off the integrated packaging type operational module of groove E, cuts off groove all-in-one 9 by automatic cut-to-length electric up-down pipeline rollgang 8-2, automatic centering pipeline and forms; Multi-functional group to packaging type operational module F, by multiplex's hyte of pipeline+elbow+threeway+four-way+flange to machine 10, pipeline lifting roller support 11-2, the three-dimensional flange group of adjusting of pipeline+flange+reducer pipe is formed machine 12; Middle long pipeline+elbow+flange butt joint is welding packaging type operational module G automatically, does not have counterweight bend pipe automatic welder(welding machine) 13, pipeline lifting roller support 11-3 and weld fumes exhaust device by compression type and forms; Short tube+elbow+flange butt joint is welding packaging type operational module H automatically, is made up of positioner 14, built-in electronic flexible cantilever pipeline automatic welder(welding machine) 15, pipeline lifting roller support 11-1 and weld fumes exhaust device; Pipeline is made up of the vertical pressure testing machine 16 of valve, the horizontal pressure testing machine 17 of valve with valve pressure testing packaging type operational module I; Pipeline section weld seam Non-Destructive Testing packaging type operational module J, by x-ray flaw detector 18, and heavily lead protection ray detection chamber, radiation detection warning system, dry type sheet-punching machine, intelligence read chip system and form; Each packaging type operational module inside all is equipped with single track loop wheel machine, outside and all is equipped with cantilever crane 1.Interconnect arbitrarily by the revolution rollgang between each packaging type operational module.
In addition to the implementation, the utility model can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of the utility model requirement.
Claims (10)
1. multifunctional modular packaging type pipe prefabrication work station, it is characterized in that this work station comprises pipeline impeller blasting packaging type operational module (A), the pipeline packaging type operational module (B) that sprays paint, the efficient thermal cutting packaging type of pipeline operational module (C), packaging type operational module (D) is cut in the efficient cold cut of pipeline, pipeline efficiently cuts off the integrated packaging type operational module of groove (E), multi-functional group to packaging type operational module (F), automatically weld packaging type operational module (G, H), pipeline interconnects arbitrarily by revolution rollgang (4) between each packaging type operational module with valve pressure testing packaging type operational module (I) and pipeline section weld seam Non-Destructive Testing packaging type operational module (J).
2. multifunctional modular packaging type pipe prefabrication work station according to claim 1 is characterized in that: described automatic welding packaging type operational module comprises by compression type does not have the middle long pipeline+elbow+automatic welding of flange butt joint packaging type operational module (G) that counterweight bend pipe automatic welder(welding machine) (13) and pipeline lifting roller support (11-3) and weld fumes exhaust device are formed; Automatically weld packaging type operational module (H) by short tube+elbow+flange butt joint that positioner (14), built-in electronic flexible cantilever pipeline automatic welder(welding machine) (15), pipeline lifting roller support (11-1) and weld fumes exhaust device are formed.
3. multifunctional modular packaging type pipe prefabrication work station according to claim 1 is characterized in that: be provided with high speed ballasting rust remover machine and fume recovery system (2) in the described pipeline impeller blasting packaging type operational module (A).
4. multifunctional modular packaging type pipe prefabrication work station according to claim 1 is characterized in that: be provided with 2～5 Shaft and NC Machining Test pipeline plasma/oxyacetylene cutting machines (5) and cutting flue dust exhaust device in the efficient thermal cutting packaging type of the described pipeline operational module (C).
5. multifunctional modular packaging type pipe prefabrication work station according to claim 1, it is characterized in that: packaging type operational module (D) is cut in the efficient cold cut of described pipeline, is made up of automatic centering pipeline high speed beveling machine (6), pipeline hyper tape saw (7) and automatic cut-to-length automatic lifting pipeline rollgang (8-1).
6. multifunctional modular packaging type pipe prefabrication work station according to claim 1, it is characterized in that: described pipeline efficiently cuts off the integrated packaging type operational module of groove (E), cuts off groove all-in-one (9) by automatic cut-to-length electric up-down pipeline rollgang (8-2) and automatic centering pipeline and forms.
7. multifunctional modular packaging type pipe prefabrication work station according to claim 1, it is characterized in that: described multi-functional group to packaging type operational module (F), by multiplex's hyte of pipeline+elbow+threeway+four-way+flange machine (10), pipeline lifting roller are supported the three-dimensional flange group of adjusting of (11-2), pipeline+flange+reducer pipe machine (12) are formed.
8. multifunctional modular packaging type pipe prefabrication work station according to claim 1 is characterized in that: described pipeline comprises vertical pressure testing machine of valve (16) and the horizontal pressure testing machine of valve (17) with valve pressure testing packaging type operational module (I).
9. multifunctional modular packaging type pipe prefabrication work station according to claim 1, it is characterized in that: described pipeline section weld seam Non-Destructive Testing packaging type operational module (J), by x-ray flaw detector (18), and heavily lead protection ray detection chamber, radiation detection warning system, dry type sheet-punching machine and intelligence read chip system and form.
10. according to the described multifunctional modular packaging type of the arbitrary claim of claim 1-9 pipe prefabrication work station, it is characterized in that: all be equipped with single track loop wheel machine, outside in described each packaging type operational module inside and all be equipped with cantilever crane (1).
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| CN2011200562918U CN202015947U (en) | 2011-03-04 | 2011-03-04 | Multifunctional modular container-type pipeline prefabricating work station |
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| CN103028945A (en) * | 2012-12-31 | 2013-04-10 | 南京奥特电气股份有限公司 | System, method and device for prefabricating informatization whole-lifecycle pipeline |
| CN103231901A (en) * | 2013-04-19 | 2013-08-07 | 杭州凯尔达机器人科技股份有限公司 | Workpiece conveying method for cantilever crane production line |
| CN103921132A (en) * | 2014-04-30 | 2014-07-16 | 中冶天工上海十三冶建设有限公司 | Quick prefabrication device for slab continuous caster pipeline |
| CN104985302A (en) * | 2015-07-07 | 2015-10-21 | 扬州鑫凯诚机器人系统有限公司 | All-position pipeline welding workstation |
| CN105197496A (en) * | 2015-10-20 | 2015-12-30 | 南京奥特电气股份有限公司 | Automatic logistics production line for lengthening and prefabricating of two-in-one pipeline |
| CN105855899A (en) * | 2016-06-15 | 2016-08-17 | 江苏恒久钢构有限公司 | Latticed frame member assembly auto-processing line |
| CN105945585A (en) * | 2016-06-02 | 2016-09-21 | 江苏恒久钢构有限公司 | Net rack rod element assembly processing and code printing process |
| CN106112548A (en) * | 2016-08-18 | 2016-11-16 | 苏州澳冠智能装备股份有限公司 | A kind of band sawing machine cutting plasma cutting machine people |
| CN106475781A (en) * | 2015-08-31 | 2017-03-08 | 上海宝冶集团有限公司 | Automatization's method for prefabricating of metallurgical pipeline |
| CN108857421A (en) * | 2018-08-24 | 2018-11-23 | 中车南京浦镇车辆有限公司 | A kind of bogie frame component quick assembling work station |
| CN109963681A (en) * | 2016-10-27 | 2019-07-02 | 通用电气公司 | For manufacturing the system, method and equipment of boiler tube |
| CN110253451A (en) * | 2019-05-13 | 2019-09-20 | 上海二十冶建设有限公司 | A kind of modularization method for rapidly mounting of normalizing pickling unit shot-blasting machine |
| CN110814769A (en) * | 2019-11-21 | 2020-02-21 | 泗县腾马汽车配件有限公司 | Filter center tube apparatus for producing |
| CN111531363A (en) * | 2020-04-22 | 2020-08-14 | 招商局重工（江苏）有限公司 | Intelligent control 'welding-before-bending' process method for pipe |
| CN115178970A (en) * | 2022-07-14 | 2022-10-14 | 广州市机电安装有限公司 | Method for manufacturing comprehensive bracket nomadic processing |
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- 2011-03-04 CN CN2011200562918U patent/CN202015947U/en not_active Expired - Lifetime
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| CN103028945B (en) * | 2012-12-31 | 2015-05-20 | 南京奥特电气股份有限公司 | System, method and device for prefabricating informatization whole-lifecycle pipeline |
| CN103028945A (en) * | 2012-12-31 | 2013-04-10 | 南京奥特电气股份有限公司 | System, method and device for prefabricating informatization whole-lifecycle pipeline |
| CN103231901A (en) * | 2013-04-19 | 2013-08-07 | 杭州凯尔达机器人科技股份有限公司 | Workpiece conveying method for cantilever crane production line |
| CN103921132A (en) * | 2014-04-30 | 2014-07-16 | 中冶天工上海十三冶建设有限公司 | Quick prefabrication device for slab continuous caster pipeline |
| CN103921132B (en) * | 2014-04-30 | 2018-10-16 | 中冶天工上海十三冶建设有限公司 | Quick prefabricated device for slab caster pipeline |
| CN104985302A (en) * | 2015-07-07 | 2015-10-21 | 扬州鑫凯诚机器人系统有限公司 | All-position pipeline welding workstation |
| CN106475781A (en) * | 2015-08-31 | 2017-03-08 | 上海宝冶集团有限公司 | Automatization's method for prefabricating of metallurgical pipeline |
| CN105197496A (en) * | 2015-10-20 | 2015-12-30 | 南京奥特电气股份有限公司 | Automatic logistics production line for lengthening and prefabricating of two-in-one pipeline |
| CN105945585B (en) * | 2016-06-02 | 2017-11-07 | 江苏恒久钢构有限公司 | Rod member for grid component processes stamp technique |
| CN105945585A (en) * | 2016-06-02 | 2016-09-21 | 江苏恒久钢构有限公司 | Net rack rod element assembly processing and code printing process |
| CN105855899A (en) * | 2016-06-15 | 2016-08-17 | 江苏恒久钢构有限公司 | Latticed frame member assembly auto-processing line |
| CN106112548A (en) * | 2016-08-18 | 2016-11-16 | 苏州澳冠智能装备股份有限公司 | A kind of band sawing machine cutting plasma cutting machine people |
| CN109963681A (en) * | 2016-10-27 | 2019-07-02 | 通用电气公司 | For manufacturing the system, method and equipment of boiler tube |
| CN108857421A (en) * | 2018-08-24 | 2018-11-23 | 中车南京浦镇车辆有限公司 | A kind of bogie frame component quick assembling work station |
| CN110253451A (en) * | 2019-05-13 | 2019-09-20 | 上海二十冶建设有限公司 | A kind of modularization method for rapidly mounting of normalizing pickling unit shot-blasting machine |
| CN110253451B (en) * | 2019-05-13 | 2020-10-20 | 上海二十冶建设有限公司 | Modularized rapid installation method of shot blasting machine of normalizing pickling line |
| CN110814769A (en) * | 2019-11-21 | 2020-02-21 | 泗县腾马汽车配件有限公司 | Filter center tube apparatus for producing |
| CN110814769B (en) * | 2019-11-21 | 2021-07-23 | 泗县腾马汽车配件有限公司 | Filter center tube apparatus for producing |
| CN111531363A (en) * | 2020-04-22 | 2020-08-14 | 招商局重工（江苏）有限公司 | Intelligent control 'welding-before-bending' process method for pipe |
| CN115178970A (en) * | 2022-07-14 | 2022-10-14 | 广州市机电安装有限公司 | Method for manufacturing comprehensive bracket nomadic processing |
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| CB03 | Change of inventor or designer information |
Inventor after: Zhang Hongjun Inventor before: Yang Shouquan Inventor before: Zhang Hongjun |
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| CP01 | Change in the name or title of a patent holder |
Address after: 211100 Jiangning economic and Technological Development Zone, Jiangsu Province, West Pavilion Road, Shimizu Patentee after: Nanjing Auto Electric Co., Ltd. Address before: 211100 Jiangning economic and Technological Development Zone, Jiangsu Province, West Pavilion Road, Shimizu Patentee before: Nanjing Auto Electric Co., Ltd. |
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Granted publication date: 20111026 |
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