CN105855899A - Latticed frame member assembly auto-processing line - Google Patents
Latticed frame member assembly auto-processing line Download PDFInfo
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- CN105855899A CN105855899A CN201610418182.3A CN201610418182A CN105855899A CN 105855899 A CN105855899 A CN 105855899A CN 201610418182 A CN201610418182 A CN 201610418182A CN 105855899 A CN105855899 A CN 105855899A
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- conehead
- rod member
- grid assembly
- automatic welding
- welding machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The invention discloses a latticed frame member assembly auto-processing line, comprising a feeding and cutting device, an automatic length fixer, a conical head automatic welder, a shot blasting machine, a painting device, a ventilating device and a drying device that are connected in succession through a transmission apparatus, wherein the feeding device is also provided with a printing device, the printing device prints a number of a latticed frame member assembly to the surface of the latticed frame member assembly, and the conical head automatic welder welds the conical-head automatic welder and conical heads at its two ends. In the latticed frame member assembly auto-processing line, the feeding and cutting device, the automatic length fixer, the conical head automatic welder, the shot blasting machine, the painting device, the ventilating device and the drying device are connected in succession through the transmission apparatus, the welding time for the latticed frame member assembly and conical heads is shortened, and operating efficiency of steps of the latticed frame member assembly, such as feeding, assembly, welding, shot blasting, painting, drying and finishing inspection is improved.
Description
Technical field
The present invention relates to rod member for grid assembly processing technique field, particularly relate to rod member for grid assembly process automation production line.
Background technology
Along with country encourages to advocate green building, reducing pollution to environment, technique that the processing of former rack falls behind and cost, environmental pollution can not meet the demand in market;At present, domestic rack production line mostly is manual operation, the location of pipe fitting of being especially correlated with and transportation, and efficiency is low, and labor intensity is big, and cost is high, and work under bad environment does not meets modern industry production requirement.In order to improve working environment, improve production efficiency, rack production line realizes automated production control, reduce cost especially labor cost, improve product competitiveness.
Former conventional machining process is broadly divided into following a few procedure: sawing machine (or toothless saw) blanking, conehead assembling, automatic welding (human weld), impeller blasting, application etc..
Traditional handicraft problem and defect:
One, the traditional each technology process layout of major part is dispersed placement, and the conversion device of employing is fork truck or driving, and driving power consumption is big and must be equipped with one or two Forklift Workers, increases cost of labor.
Two, blanking uses sawing machine (major part enterprise uses) blanking to need two people to coordinate blanking, manual measurement blanking, scale error is big and rod member blanking square groove and need to use coolant, coolant is retained in so causing rod member for grid assembly, so rod member for grid components welding flaw detection qualification rate is extremely low, conventional flaw detection first-time qualification rate is about 60%, and reprocessing rod member increases the costs such as substantial amounts of human and material resources.
Three, the assembling of rod member for grid assembly conehead uses manual assembly, because of net frame cone head amount greatly, and need to mate with high-strength bolt, processing mistake, artificial employing frock assembling often occurs, need to bend over for a long time and artificial lift to move rod member, and working strength is big.
Four, welding uses automatic welding, because rod member for grid assembly uses sawing machine or toothless saw blanking, causes rod member Flat-end degree poor, and after rod member assembles with conehead, rod member welded gaps differs, thus rack welding welding flaw detection qualification rate is low, and welding wire consumption cannot ensure.
What five, rod member for grid assembly sprayed paint that former traditional handicraft uses sprays paint for manually spraying paint, and major part enterprise is all outdoor spraying operation, causes painting thickness uneven, causes rod member to return rust and paint consumption is big, and environmental pollution is serious.
Six, former traditional handicraft all rod members mark all uses manual identification, the number of mislabeling, leakage number or many numbers etc. often occurs.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the invention provides rod member for grid assembly process automation and produce line, its object is to by rod member for grid assembly from rod member for grid assembly from blanking, assemble, weld, ball blast, spray paint, dry, the process such as product inspection links together, realize certainly being dynamically connected of above-mentioned operation, the process-cycle solving traditional handicraft processing existence is long, the technical problems such as labor intensity is big.
The technical solution adopted in the present invention is: rod member for grid assembly process automation production line, including the blanking cutter sweep being sequentially connected with by drive apparatus, length control device, conehead automatic welding machine, shot-blasting machine, spray-painting plant, ventilation unit and drying unit, wherein it is additionally provided with stamp device on blanking device, the numbering of rod member for grid assembly is printed upon the conehead at rod member for grid assembly surface, conehead automatic welding machine weld grid rod member assembly and its two ends by stamp device.The rod member for grid assembly process automation production line of the present invention uses drive apparatus by blanking cutter sweep, length control device, conehead automatic welding machine, shot-blasting machine, spray-painting plant, ventilation unit and drying unit are connected in turn, achieve the rod member for grid assembly conehead with its two ends from being dynamically connected production line, solve and prior art needs a dead lift and the problem of each processing link of Artificial Control, and direct stamp on blanking device, can the conehead size of artificial directly corresponding required welding on conehead automatic welding machine, save the weld interval of rod member for grid assembly and conehead, improve rod member for grid assembly from blanking, assemble, welding, ball blast, spray paint, dry, the work efficiency of the links such as product inspection.
Further, blanking cutter sweep and length control device connect into straight line A, shot-blasting machine, spray-painting plant, ventilation unit and drying unit connect into another straight line B, conehead automatic welding machine is perpendicular to straight line A and straight line B, and conehead automatic welding machine is between straight line A and straight line B, it is sufficiently used corporate campus, and facilitates daily management and the product maintenance of production line.
Further, drive apparatus is additionally provided with rack bar area in preparation before being positioned at blanking cutter sweep;The end of length control device is additionally provided with rack bar inspection area;Transfer district it is additionally provided with between conehead automatic welding machine and shot-blasting machine;Product inspection district and finished product working area it is also associated with so that rack bar, in assembling and welding, ball blast, drying course, has enough process times and Check-Out Time, can accelerate again its work efficiency simultaneously after drying unit.
Further, between conehead automatic welding machine and rack bar inspection area, it is provided with rack bar automatic welding feeding device, is additionally provided with rack bar automatic welding blanking device between conehead automatic welding machine and shot-blasting machine, realizes the automaticity of this production line further.
Further, it is additionally provided with rotatable baffle plate between rack bar automatic welding feeding device and conehead automatic welding machine, and then according to the processing needs of conehead automatic welding machine, the rod member for grid assembly being opposite on rack bar automatic welding feeding device stack carries out etc. pending, avoid the rod member for grid assembly come from rack bar inspection area that the side of conehead automatic welding machine is caused collision, improve its service life.
Further, it is provided with slag cleaning device at rod member for grid assembly and conehead welding position on conehead automatic welding machine, slag cleaning device is when conehead automatic welding machine weld grid rod member assembly and conehead, in real time the slag charge on rod member for grid assembly is cleared up, avoid accumulated plugging, shorten the time of slag charge cleaning simultaneously.
Further, conehead stacking adapter is further respectively had near the position of conehead automatic welding machine welding conehead, for placing the conehead needing welding.
Further, blanking cutter sweep, length control device, conehead automatic welding machine, shot-blasting machine, spray-painting plant, ventilation unit, drying unit, stamp device and drive apparatus are connected in central control unit, it is achieved rod member for grid assembly and conehead from blanking, assemble, weld, ball blast, the Automatic Control spraying paint, dry.
Further, blanking cutter sweep and length control device are commonly connected to PLC and control on device, PLC controls device and is provided with net pole length and is automatically positioned module and net bar cutting module, drive apparatus transmission speed arrange module, it is achieved rod member for grid assembly on blanking cutter sweep and length control device while control.
Further, spray-painting plant is closed structure, and rod member for grid assembly is placed on drive apparatus, and rod member for grid assembly its cross spray-painting plant, spray-painting plant includes the openable upper cover in top, and bottom slag notch.
Compared with prior art, the invention has the beneficial effects as follows: the rod member for grid assembly process automation production line of the present invention uses drive apparatus by blanking cutter sweep, length control device, conehead automatic welding machine, shot-blasting machine, spray-painting plant, ventilation unit and drying unit are connected in turn, achieve the rod member for grid assembly conehead with its two ends from being dynamically connected production line, solve and prior art needs a dead lift and the problem of each processing link of Artificial Control, and direct stamp on blanking device, can the conehead size of artificial directly corresponding required welding on conehead automatic welding machine, save the weld interval of rod member for grid assembly and conehead, improve rod member for grid assembly from blanking, assemble, welding, ball blast, spray paint, dry, the work efficiency of the links such as product inspection.
Accompanying drawing explanation
Fig. 1 is the structural representation of an embodiment of rod member for grid assembly process automation production line;
Wherein:
1-blanking cutter sweep, 2-length control device, 3-conehead automatic welding machine, 4-shot-blasting machine, 5-spray-painting plant, 6-ventilation unit, 7-drying unit, 8-stamp device, 9-drive apparatus, 91-rack bar area in preparation, 92-rack bar inspection area, 93-transfer district;10-product inspection district, 11-finished product working area, 12-central control unit, 13-rack bar automatic welding feeding device, 14-rack bar automatic welding blanking device, 15-rod member for grid assembly, 16-conehead, the rotatable baffle plate of 17-, 18-PLC controls device, 19-slag cleaning device, 20-conehead stacking adapter.
Detailed description of the invention
In order to deepen the understanding of the present invention, the present invention is further described with embodiment below in conjunction with the accompanying drawings, and this embodiment is only used for explaining the present invention, does not constitute protection scope of the present invention and limits.
As shown in Figure 1, rod member for grid assembly process automation production line, including the blanking cutter sweep 1 being sequentially connected with by drive apparatus 9, length control device 2, conehead automatic welding machine 3, shot-blasting machine 4, spray-painting plant 5, ventilation unit 6 and drying unit 7, wherein it is additionally provided with stamp device 8 on blanking device 1, the numbering of rod member for grid assembly 15 is printed upon rod member for grid assembly surface, conehead automatic welding machine 3 weld grid rod member assembly 15 and the conehead 16 at its two ends by stamp device 8.The rod member for grid assembly process automation production line of the present invention uses drive apparatus 9 by blanking cutter sweep 1, length control device 2, conehead automatic welding machine 3, shot-blasting machine 4, spray-painting plant 5, ventilation unit 6 and drying unit 7 are connected in turn, achieve the rod member for grid assembly 15 conehead 16 with its two ends from being dynamically connected production line, solve and prior art needs a dead lift and the problem of each processing link of Artificial Control, and direct stamp on blanking device 1, can the conehead size of artificial directly corresponding required welding on conehead automatic welding machine 3, save the weld interval of rod member for grid assembly and conehead, improve rod member for grid assembly from blanking, assemble, welding, ball blast, spray paint, dry, the work efficiency of the links such as product inspection.
Blanking cutter sweep 1 and the length control device 2 of automatic production line connect into straight line A, shot-blasting machine 4, spray-painting plant 5, ventilation unit 6 and drying unit 7 connect into another straight line B, conehead automatic welding machine 3 is perpendicular to straight line A and straight line B, and conehead automatic welding machine 3 is between straight line A and straight line B, it is sufficiently used corporate campus, and facilitates daily management and the product maintenance of production line.
The drive apparatus 9 of automatic production line is additionally provided with rack bar area in preparation 91 before being positioned at blanking cutter sweep 1;The end of length control device 2 is additionally provided with rack bar inspection area 92;Transfer district 93 it is additionally provided with between conehead automatic welding machine 3 and shot-blasting machine 4;Product inspection district 10 and finished product working area 11 it is also associated with so that rack bar, in assembling and welding, ball blast, drying course, has enough process times and Check-Out Time, can accelerate again its work efficiency simultaneously after drying unit 7.It is provided with rack bar automatic welding feeding device 13 between conehead automatic welding machine 3 and rack bar inspection area 92, is additionally provided with rack bar automatic welding blanking device 14 between conehead automatic welding machine 3 and shot-blasting machine 4, realizes the automaticity of this production line further.
In addition, it is additionally provided with rotatable baffle plate 17 between rack bar automatic welding feeding device 13 and conehead automatic welding machine 3, and then according to the processing needs of conehead automatic welding machine, the rod member for grid assembly being opposite on rack bar automatic welding feeding device stack carries out etc. pending, avoid the rod member for grid assembly come from rack bar inspection area 92 that the side of conehead automatic welding machine 3 is caused collision, improve its service life.It is provided with slag cleaning device 19 at rod member for grid assembly 15 and conehead 16 welding position on conehead automatic welding machine 3, slag cleaning device 19 is when conehead automatic welding machine weld grid rod member assembly 15 and conehead 16, in real time the slag charge on rod member for grid assembly is cleared up, avoid accumulated plugging, shorten the time of slag charge cleaning simultaneously.Conehead automatic welding machine 3 welds and further respectively has conehead stacking adapter 20 near the position of conehead 16, for placing the conehead 16 needing welding.
In the above-described embodiments, blanking cutter sweep 1, length control device 2, conehead automatic welding machine 3, shot-blasting machine 4, spray-painting plant 5, ventilation unit 6, drying unit 7, stamp device 8 and drive apparatus 9 are connected in central control unit 12, it is achieved rod member for grid assembly and conehead from blanking, assemble, weld, ball blast, the Automatic Control spraying paint, dry.
In the above-described embodiments, blanking cutter sweep 1 and length control device 2 can also be commonly connected to PLC and control on device 18, PLC controls device 18 and is provided with net pole length and is automatically positioned module and net bar cutting module, drive apparatus transmission speed arrange module, it is achieved rod member for grid assembly on blanking cutter sweep 1 and length control device 2 while control.
In the above-described embodiments, spray-painting plant 5 is closed structure, and rod member for grid assembly 15 is placed on drive apparatus 9, and rod member for grid assembly its cross spray-painting plant 5, spray-painting plant 5 includes the openable upper cover in top 51, and bottom slag notch 52.
Line is produced in the rod member for grid assembly process automation of the present invention, its object is to by rod member for grid assembly from rod member for grid assembly from blanking, assemble, weld, ball blast, spray paint, dry, the process such as product inspection links together, realize certainly being dynamically connected of above-mentioned operation, the process-cycle solving traditional handicraft processing existence is long, the technical problems such as labor intensity is big.
What embodiments of the invention were announced is preferred embodiment, but is not limited thereto, those of ordinary skill in the art; easily according to above-described embodiment, understand the spirit of the present invention, and make different amplifications and change; but as long as without departing from the spirit of the present invention, the most within the scope of the present invention.
Claims (10)
1. rod member for grid assembly process automation production line, it is characterized in that: include the blanking cutter sweep (1) being sequentially connected with by drive apparatus (9), length control device (2), conehead automatic welding machine (3), shot-blasting machine (4), spray-painting plant (5), ventilation unit (6) and drying unit (7), stamp device (8) it is additionally provided with on wherein said blanking device (1), the numbering of rod member for grid assembly (15) is printed upon rod member for grid assembly surface by described stamp device (8), described conehead automatic welding machine (3) weld grid rod member assembly (15) and the conehead (16) at its two ends.
Rod member for grid assembly process automation production line the most according to claim 1, it is characterized in that: described blanking cutter sweep (1) and length control device (2) connect into straight line A, described shot-blasting machine (4), spray-painting plant (5), ventilation unit (6) and drying unit (7) connect into another straight line B, described conehead automatic welding machine (3) is perpendicular to straight line A and straight line B, and described conehead automatic welding machine (3) is between straight line A and straight line B.
Rod member for grid assembly process automation production line the most according to claim 2, it is characterised in that: described drive apparatus (9) is additionally provided with rack bar area in preparation (91) before being positioned at blanking cutter sweep (1);The end of described length control device (2) is additionally provided with rack bar inspection area (92);It is additionally provided with transfer district (93) between described conehead automatic welding machine (3) and shot-blasting machine (4);Product inspection district (10) and finished product working area (11) it are also associated with after described drying unit (7).
Rod member for grid assembly process automation production line the most according to claim 3, it is characterized in that: be provided with rack bar automatic welding feeding device (13) between described conehead automatic welding machine (3) and rack bar inspection area (92), between described conehead automatic welding machine (3) and shot-blasting machine (4), be additionally provided with rack bar automatic welding blanking device (14).
Rod member for grid assembly process automation production line the most according to claim 4, it is characterised in that: it is additionally provided with rotatable baffle plate (17) between described rack bar automatic welding feeding device (13) and conehead automatic welding machine (3).
Rod member for grid assembly process automation production line the most according to claim 1, it is characterised in that: the upper rod member for grid assembly (15) of described conehead automatic welding machine (3) is provided with slag cleaning device (19) at conehead (16) welding position.
7. according to the rod member for grid assembly process automation production line described in claim 1 or 6, it is characterised in that: further respectively have conehead stacking adapter (20) near the position of described conehead automatic welding machine (3) welding conehead (16).
Rod member for grid assembly process automation production line the most according to claim 1, it is characterised in that: described blanking cutter sweep (1), length control device (2), conehead automatic welding machine (3), shot-blasting machine (4), spray-painting plant (5), ventilation unit (6), drying unit (7), stamp device (8) and drive apparatus (9) are connected in central control unit (12).
9. according to the rod member for grid assembly process automation production line described in claim 1 or 7, it is characterized in that: described blanking cutter sweep (1) and length control device (2) are commonly connected to PLC and control on device (18), described PLC controls device (18) and is provided with net pole length and is automatically positioned module and net bar cutting module, drive apparatus transmission speed arrange module.
Rod member for grid assembly process automation production line the most according to claim 1, it is characterized in that: described spray-painting plant (5) is closed structure, described rod member for grid assembly (15) is placed on drive apparatus (9), and rod member for grid assembly crosses spray-painting plant (5), described spray-painting plant (5) includes the openable upper cover in top (51), and bottom slag notch (52).
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CN201610418182.3A CN105855899A (en) | 2016-06-15 | 2016-06-15 | Latticed frame member assembly auto-processing line |
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CN201610418182.3A CN105855899A (en) | 2016-06-15 | 2016-06-15 | Latticed frame member assembly auto-processing line |
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Cited By (5)
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CN106826124A (en) * | 2017-02-16 | 2017-06-13 | 苏州市苏网建设工程有限公司 | The processing method of rod member for grid |
CN111496548A (en) * | 2020-04-24 | 2020-08-07 | 湖南翰坤实业有限公司 | Fence production and processing system and processing method |
CN111496547B (en) * | 2020-04-24 | 2021-01-12 | 湖南翰坤实业有限公司 | Enclosure mass production processing line and processing method |
CN116900730A (en) * | 2023-09-13 | 2023-10-20 | 江苏恒久钢构股份有限公司 | Self-adaptive boring spot welding device |
CN117921386A (en) * | 2023-09-28 | 2024-04-26 | 南京钜砼建筑工业技术研究所有限公司 | Intelligent production line equipment for steel cone tip and application method of intelligent production line equipment |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN106826124A (en) * | 2017-02-16 | 2017-06-13 | 苏州市苏网建设工程有限公司 | The processing method of rod member for grid |
CN111496548A (en) * | 2020-04-24 | 2020-08-07 | 湖南翰坤实业有限公司 | Fence production and processing system and processing method |
CN111496547B (en) * | 2020-04-24 | 2021-01-12 | 湖南翰坤实业有限公司 | Enclosure mass production processing line and processing method |
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CN117921386A (en) * | 2023-09-28 | 2024-04-26 | 南京钜砼建筑工业技术研究所有限公司 | Intelligent production line equipment for steel cone tip and application method of intelligent production line equipment |
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