CN110497202A - A kind of electromechanical equipment pipe prefabrication system - Google Patents
A kind of electromechanical equipment pipe prefabrication system Download PDFInfo
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- CN110497202A CN110497202A CN201910821383.1A CN201910821383A CN110497202A CN 110497202 A CN110497202 A CN 110497202A CN 201910821383 A CN201910821383 A CN 201910821383A CN 110497202 A CN110497202 A CN 110497202A
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- transport carriage
- control terminal
- conveying frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
Abstract
The invention discloses a kind of electromechanical equipment pipe prefabrication systems, mainly by conveying frame, fixed-length blanking device, transport carriage, retaining wall on slope equipment, pipe string machine, welder and controller are constituted, wherein, controller can control conveying frame respectively, fixed-length blanking device, transport carriage, retaining wall on slope equipment, pipe string machine and welder work, pass through the design of the prefabrication system, cutting in pipeline production, retaining wall on slope, group pair and welding, it can be completed by machine, assembling installation need to be only carried out at the construction field (site), working efficiency is provided significantly, and construction quality can also be guaranteed, the pipe prefabrication system has structure simple, design the advantages that reasonable.
Description
Technical field
The present invention discloses the technical field for being related to power station pipeline construction more particularly to a kind of electromechanical equipment pipe prefabrication
System.
Background technique
In construction of hydropower stations field, it is limited to the development of technology, pipeline construction uses always traditional pipeline production method.
Traditional pipeline production method mainly with scene it is hand-made based on, all processing work to pipe fitting, such as cross, cut,
Retaining wall on slope, group to, welding, detection etc., be all to be completed in erecting bed.Wherein, scribing line uses tape measure, slate pencil, marking pen,
Precision is lower；Cutting is carried out using tools such as gas welding, angle grinder, plasma cutting machine, and nozzle is uneven after the completion of cutting, and inner wall is dirty
Dye is serious, and cleaning is difficult；Retaining wall on slope is polished using gas welding cutting, angle grinder, causes groove irregular, irregular, is influenced
Subsequent group to and welding quality；Group clock synchronization generally using welded reinforcement, round steel as block, causes base material impaired；Welding is hand
There is the defects of defect probability is higher, appearance molding is poor in work weldering, weld seam.Weld seam detection carries out after pipe-line system is formed,
Once go wrong larger workload of doing over again.
Traditional pipeline field production method is by factors such as construction site condition, Work tool, duration, personnel's levels of skill
Limitation, there is the deadly defects that quality is difficult to control.Meanwhile it that there is also production efficiencys is low, personnel labor intensity is big, applies
The disadvantages of work unstable quality, management difficulty are larger, environmental pollution is larger.
Therefore, a kind of system suitable for pipeline production how is researched and developed, it is live hand-made in the prior art to solve, it deposits
Variety of problems, become people's urgent problem to be solved.
Summary of the invention
In consideration of it, the invention discloses a kind of electromechanical equipment pipe prefabrication system, at least solve at present at the scene into
Row pipeline it is hand-made, there are production efficiencys it is low, construction quality is unstable the problems such as.
Technical solution provided by the invention, specifically, a kind of electromechanical equipment pipe prefabrication system, the prefabrication system packet
It includes: conveying frame, fixed-length blanking device, transport carriage, retaining wall on slope equipment, pipe string machine, welder and controller；
The conveying frame is used for the conveying of pipeline；
The fixed-length blanking device is located at the downstream of the conveying frame, for receiving the pipe of the conveying frame conveying
Road, and the pipeline is subjected to fixed-length cut-off；
The transport carriage is located at the downstream of the fixed-length blanking device, determines for convey the fixed-length blanking device
Long pipeline is transported through；
The transport carriage includes: guide rail, rack, walking mechanism, rotating mechanism and the first rollgang；
The relatively described fixed-length blanking device lateral setting of the guide rail；
The housing slide is set on the guide rail；
The walking mechanism and the rack are drivingly connected, and the rack is under the driving of the walking mechanism, can edge
The guide rail slided；
The rotating mechanism is fixedly installed in the top of the rack；
First rollgang is installed on the top of the rotating mechanism, and first rollgang is in the rotation
Under the driving of mechanism, it can be rotated relative to the guide rail；
The retaining wall on slope equipment is located at the side of guide rail in the transport carriage, for turning on the transport carriage
It transports pipeline and carries out end face groove processing；
The pipe string machine is located at the other side of guide rail in the transport carriage, for receiving on the transport carriage
Pipeline, and two pipelines of group pair are subjected to port docking；
The welder is set to the side of the pipe string machine, and being used for will be docked on the pipe string machine
The abutment joint of two pipelines is welded；
The output end of the controller respectively with the control terminal of the conveying frame, the control terminal of fixed-length blanking device, turn
Transport the control terminal of walking mechanism, the control terminal of the control terminal of rotating mechanism and the first rollgang, retaining wall on slope equipment in trolley
Control terminal, the connection of the control terminal of the control terminal of pipe string machine and welder, the conveying is carried out by the controller
Expect the job control of frame, fixed-length blanking device, transport carriage, retaining wall on slope equipment, pipe string machine and welder.
It is preferred that the conveying frame is rollgang.
Further preferably, the fixed-length blanking device includes: the second rollgang, fixed length trolley and cutter device；
The side of second rollgang is provided with the supporting beam upwardly extended along its length, the supporting beam it is upper
End face is provided with slideway along its length；
The fixed length trolley includes: trolley body, sliding driving device, lifter plate, lifting drive and Laser Measuring
Away from probe；
The trolley body is slidably mounted in the supporting beam, in the trolley body close to second rollgang
Side side wall on be provided with slideway；
The sliding driving device and the trolley body are drivingly connected, under the driving of the sliding driving device, institute
Stating trolley body can slide along the slideway in the supporting beam；
The lifter plate is installed on the slideway of the fixed length trolley side wall, is provided with sensor on the lifter plate；
The lifting drive is fixedly installed in the trolley body, and the lifting drive and the lifting
Plate is drivingly connected, and under the driving of the lifting drive, the lifter plate can be along the relatively described trolley sheet of the slideway
Body slides up and down；
The laser ranging probe is located at the trolley body close to the side of the conveying frame, and the laser ranging
Probe is fixedly connected with the trolley body；
The cutter device is fixedly installed in second rollgang close to one end of the conveying frame；
In the fixed length trolley on lifter plate the output end of the output end of sensor and laser ranging probe with it is described
The input terminal of controller connects, the control terminal of the control terminal of the lifting drive and the cutter device with the control
The output end of device connects.
Further preferably, the welder includes: track and welding manipulator；
The track is located at pipe string machine side, and the relatively described pipe string machine is arranged in parallel；
The welding manipulator is slideably positioned in the track, and the welding manipulator has walking mechanism, described
Under the driving of walking mechanism, the welding manipulator can be slided along the track, and the control of the welding manipulator
End is connect with the output end of the controller.
Electromechanical equipment provided by the invention pipe prefabrication system is mainly small by conveying frame, fixed-length blanking device, transhipment
Vehicle, retaining wall on slope equipment, pipe string machine, welder and controller are constituted, wherein controller can control material conveying respectively
Frame, fixed-length blanking device, transport carriage, retaining wall on slope equipment, pipe string machine and welder work, it is specific and
Speech, which is carried out the conveying of pipeline by conveying frame, then again by fixed-length blanking device according to the requirement length of design
The interception blanking of pipeline is carried out, the pipeline after blanking is transported through by transport carriage, if setting there are elbow in design drawing
Meter, the pipeline after blanking is transported to progress retaining wall on slope at retaining wall on slope equipment by transport carriage, in case the installation of elbow, if
Elbow structure is not present in design drawing, then the pipeline after blanking is transported to pipe string machine by transport carriage, by pipeline
Grouping machine carries out pipe string, and the welding of pipeline is finally carried out by welder, completes the prefabricated of pipeline.Pass through the prefabrication system
Design, pipeline production in cutting, retaining wall on slope, group pair and welding, can be completed by machine, at the construction field (site)
Assembling installation only need to be carried out, significantly offer working efficiency, and construction quality can also be guaranteed.
Electromechanical equipment provided by the invention pipe prefabrication system, has many advantages, such as simple structure and reasonable design.
It should be understood that above general description and following detailed description be only it is exemplary and explanatory, not
Disclosure of the invention can be limited.
Detailed description of the invention
The drawings herein are incorporated into the specification and forms part of this specification, and shows and meets implementation of the invention
Example, and be used to explain the principle of the present invention together with specification.
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, for those of ordinary skill in the art
Speech, without creative efforts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the structural schematic diagram that the present invention discloses a kind of electromechanical equipment pipe prefabrication system that embodiment provides；
Fig. 2 is the structure that the present invention discloses transport carriage in a kind of electromechanical equipment pipe prefabrication system that embodiment provides
Schematic diagram；
Fig. 3 is that the present invention discloses fixed-length blanking device in a kind of electromechanical equipment pipe prefabrication system that embodiment provides
Structural schematic diagram.
Specific embodiment
Example embodiments are described in detail here, and the example is illustrated in the accompanying drawings.Following description is related to
When attached drawing, unless otherwise indicated, the same numbers in different drawings indicate the same or similar elements.Following exemplary embodiment
Described in embodiment do not represent all embodiments consistented with the present invention.On the contrary, they be only with it is such as appended
The example of device being described in detail in claims, some aspects of the invention are consistent.
For solve at the scene carry out pipeline it is hand-made, there are production efficiencys it is low, construction quality is unstable the problems such as, this
Application is put forward for the first time by the way of pipe prefabrication, i.e., carries out the processing of pipeline according to design drawing first in factory, is completed
Cutting stock, group to, welding etc. operations, and need to only carry out at the construction field (site) pipeline assembling installation, for this purpose, the present embodiment
A kind of electromechanical equipment pipe prefabrication system is provided, referring to Fig. 1, the pipe prefabrication system is mainly by under conveying frame 1, fixed length
Expect that device 2, transport carriage 3, retaining wall on slope equipment 4, pipe string machine 5, welder 6 and controller are constituted, wherein conveying
Expect that frame 1 is used for the conveying of pipeline, fixed-length blanking device 2 is located at the downstream of conveying frame 1, for receiving the conveying of conveying frame 1
Pipeline, and pipeline is subjected to fixed-length cut-off, transport carriage 3 is located at the downstream of fixed-length blanking device 2, is used for fixed-length blanking device
2 conveying fixed length pipelines be transported through, referring to fig. 2, the transport carriage 3 mainly by guide rail 31, rack 32, walking mechanism 33, turn
Motivation structure 34 and the first rollgang 35 are constituted, wherein for guide rail 31 with respect to the laterally setting of fixed-length blanking device 2, rack 32 is sliding
Dynamic to be set on guide rail 31, walking mechanism 33 and rack 32 are drivingly connected, and rack 32 is under the driving of walking mechanism 33, can edge
Guide rail 31 slided, rotating mechanism 34 is fixedly installed in the top of rack 32, and the first rollgang 35 is installed on rotating machine
The top of structure 34, and the first rollgang 35 is under the driving of rotating mechanism 34, can opposite rail 31 rotate.Referring to Fig. 1, groove
Process equipment 4 is located at the side of guide rail 31 in transport carriage 3, for carrying out end face groove to the transhipment pipeline on transport carriage 3
Processing, pipe string machine 5 are located at the other side of guide rail 31 in transport carriage 3, for the pipeline on receiving transport trolley 3, and will
Two pipelines of group pair carry out port docking, and welder 6 is set to the side of pipe string machine 5, are used for pipe string machine 5
The abutment joint of upper docked two pipelines is welded, the output end of controller respectively with the control terminal of conveying frame 1, fixed length
The control terminal of walking mechanism 33, the control terminal of rotating mechanism 34 and the first conveying in the control terminal of blanking device 2, transport carriage 3
The control terminal of roller-way 35, the control terminal of retaining wall on slope equipment 4, the control terminal of the control terminal of pipe string machine 5 and welder 6
Connection carries out the conveying frame 1, fixed-length blanking device 2, transport carriage 3, retaining wall on slope equipment 4, pipeline by the controller
The job control of grouping machine 5 and welder 6.Wherein, pipe string machine 5 is commercially available equipment.
The course of work of above-mentioned electromechanical equipment pipe prefabrication system, specifically: conveying frame is controlled by controller and is opened
It is dynamic, the transport of pipeline is carried out, by the blanking that in pipeline to fixed-length blanking device, fixed-length blanking device is sent according to controller
Length carries out the truncation of pipeline, and the pipeline after truncation is transported through by transport carriage, and during transhipment, transport carriage is by controlling
Device processed is controlled, and when pipe end needs to carry out elbow connection, the walking mechanism driving that controller controls transport carriage turns
Fortune trolley slides along the track, and pipeline is transported at retaining wall on slope equipment, and passes through the rotating mechanism in control transport carriage
It is rotated, the pipe end on transport carriage made and processing of the retaining wall on slope equipment to groove just, is completed, then controller
The walking mechanism and the operation of the first rollgang for controlling transport carriage at pipeline transhipment pipe string machine, will work as pipe after retaining wall on slope
Road end is it is not necessary that when carrying out elbow connection, controller controls the walking mechanism of transport carriage and the operation of the first rollgang directly will
Pipeline is transported at pipe string machine, after two pipelines wait organize pair are all transported on pipe string machine by transport carriage, control
System control pipe string machine docks the port of two pipelines, and after docking, controller control welder is carried out
Welding of two pipelines to interface is stated, the prefabricated of pipeline is completed.Above-mentioned entire prefabrication process is completed by machinery, nothing
It need to manually participate in, greatly improve operating efficiency.
In the embodiment above, conveying frame 1 can be selected it is a variety of, as long as can be realized the transport of pipeline, preferably
The relatively simple rollgang of structure.
It is a kind of specific structure for fixed-length blanking device 2 that the present embodiment provides, the fixed-length blanking device 2 referring to Fig. 3
It is mainly made of the second rollgang 21, fixed length trolley 22 and cutter device 23, wherein a lateral edge of the second rollgang 21
Length direction is provided with the supporting beam 211 upwardly extended, and the upper surface of supporting beam 211 is provided with slideway, fixed length along its length
Trolley 22 is by trolley body 221, sliding driving device, lifter plate 222, lifting drive 223 and laser ranging probe 224
It constitutes, trolley body 221 is slidably mounted in supporting beam 211, in trolley body 221 close to the side side of the second rollgang 21
Slideway 2211 is provided on wall, sliding driving device and trolley body 221 are drivingly connected, under the driving of sliding driving device,
Trolley body 221 can be slided along the slideway in supporting beam 211, and lifter plate 222 is installed on the slideway of 22 side wall of fixed length trolley
On 2211, sensor is provided on lifter plate 222, lifting drive 223 is fixedly installed in trolley body 221, and is risen
It drops driving device 223 and lifter plate 222 is drivingly connected, under the driving of lifting drive 223, lifter plate 222 can be along cunning
2211 relative trolley ontology 221 of road slides up and down, and laser ranging probe 224 is located at trolley body 221 close to the one of conveying frame 1
Side, and laser ranging probe 224 is fixedly connected with the trolley body 221, cutter device 23 is fixedly installed in the second conveying roller
The output end and laser ranging probe of the sensor on lifter plate 222 in one end of conveying frame 1, fixed length trolley 22 of road 21
224 output end is connect with the input terminal of controller, the control terminal of lifting drive 223 and the control terminal of cutter device 23
It is connect with the output end of controller.
The specific work process of above-mentioned fixed-length blanking device are as follows: controller controls trolley body along the slideway in supporting beam
It slides, laser ranging probe carries out the detection of trolley body moving distance while trolley body slides, when trolley body is moved
When dynamic distance and the duct length of controller input require consistent, controller controls vehicle ontology and stops sliding, and controls lifting
Lifter plate in trolley body is carried out step-down operation by driving device starting, until offset with the second rollgang, at this point, by
It after the pipeline of conveying frame conveying reaches on the fixed-length blanking device, can be continued to run along the second rollgang, until pipeline
End offset with lifter plate, after the sensor on lifter plate detects, send electric signal to controller, controller receives electricity
After signal, pipeline is cut in control cutter device movement, and then controller control lifting drive drives on lifter plate
It rises, while controlling trolley body and being moved to original position, complete a fixed-length blanking operation.
Referring to Fig. 1, welder 6 is mainly made of track 61 and welding manipulator 62, wherein track 61 is located at pipeline
The side of grouping machine 5, relative duct size grouping machine 5 are arranged in parallel, and welding manipulator 62 is slideably positioned in track 61, electroplating equipment wielding machine
Hand 62 has walking mechanism, and under the driving of walking mechanism, welding manipulator 62 can be slided along track 61, and bonding machine
The control terminal of tool hand 62 and the output end of controller connect.
The specific work process of the welder 6 is, after pipe string machine docks two pipe strings, control
Device control welding manipulator is slided along track, until taking at the abutment joint of two pipelines, then controls the electroplating equipment wielding machine
Hand carries out weld job.
Those skilled in the art after considering the specification and implementing the invention disclosed here, will readily occur to of the invention its
Its embodiment.This application is intended to cover any variations, uses, or adaptations of the invention, these modifications, purposes or
Person's adaptive change follows general principle of the invention and including the undocumented common knowledge in the art of the present invention
Or conventional techniques.The description and examples are only to be considered as illustrative, and true scope and spirit of the invention are by following
Claim is pointed out.
It should be understood that the present invention is not limited to the precise structure already described above and shown in the accompanying drawings, and
And various modifications and changes may be made without departing from the scope thereof.The scope of the present invention is limited only by the attached claims.
Claims (4)
1. a kind of electromechanical equipment pipe prefabrication system characterized by comprising conveying frame (1), fixed-length blanking device (2),
Transport carriage (3), retaining wall on slope equipment (4), pipe string machine (5), welder (6) and controller；
The conveying frame (1) is used for the conveying of pipeline；
The fixed-length blanking device (2) is located at the downstream of the conveying frame (1), for receiving the conveying frame (1) conveying
Pipeline, and by the pipeline carry out fixed-length cut-off；
The transport carriage (3) is located at the downstream of the fixed-length blanking device (2), for the fixed-length blanking device (2) is defeated
The fixed length pipeline sent is transported through；
The transport carriage (3) includes: that guide rail (31), rack (32), walking mechanism (33), rotating mechanism (34) and first are defeated
Send roller-way (35)；
The relatively described fixed-length blanking device (2) of the guide rail (31) is laterally arranged；
The rack (32) is slideably positioned on the guide rail (31)；
The walking mechanism (33) and the rack (32) are drivingly connected, and the rack (32) is in the walking mechanism (33)
Under driving, it can be slided along the guide rail (31)；
The rotating mechanism (34) is fixedly installed in the top of the rack (32)；
First rollgang (35) is installed on the top of the rotating mechanism (34), and first rollgang (35) In
Under the driving of the rotating mechanism (34), it can be rotated relative to the guide rail (31)；
The retaining wall on slope equipment (4) is located at the side of guide rail (31) in the transport carriage (3), for the transport carriage
(3) the transhipment pipeline on carries out end face groove processing；
The pipe string machine (5) is located at the other side of guide rail (31) in the transport carriage (3), small for receiving the transhipment
Pipeline on vehicle (3), and two pipelines of group pair are subjected to port docking；
The welder (6) is set to the side of the pipe string machine (5), for by the pipe string machine (5)
The abutment joint of two pipelines of docking is welded；
The output end of the controller respectively with the control terminal of the conveying frame (1), the control terminal of fixed-length blanking device (2),
The control of the control terminal of walking mechanism (33), the control terminal of rotating mechanism (34) and the first rollgang (35) in transport carriage (3)
End processed, the control terminal of retaining wall on slope equipment (4), the control terminal of the control terminal of pipe string machine (5) and welder (6) connect
It connects, the conveying frame (1), fixed-length blanking device (2), transport carriage (3), retaining wall on slope equipment is carried out by the controller
(4), the job control of pipe string machine (5) and welder (6).
2. electromechanical equipment pipe prefabrication system according to claim 1, which is characterized in that the conveying frame (1) is defeated
Send roller-way.
3. electromechanical equipment pipe prefabrication system according to claim 1, which is characterized in that the fixed-length blanking device (2)
It include: the second rollgang (21), fixed length trolley (22) and cutter device (23)；
The side of second rollgang (21) is provided with the supporting beam (211) upwardly extended, the support along its length
The upper surface of beam (211) is provided with slideway along its length；
The fixed length trolley (22) includes: trolley body (221), sliding driving device, lifter plate (222), lifting drive
(223) and laser ranging probe (224)；
The trolley body (221) is slidably mounted on the supporting beam (211), in the trolley body (221) close to described
Slideway (2211) are provided on the side side wall of second rollgang (21)；
The sliding driving device and the trolley body (221) are drivingly connected, under the driving of the sliding driving device, institute
Stating trolley body (221) can slide along the slideway on the supporting beam (211)；
The lifter plate (222) is installed on the slideway (2211) of fixed length trolley (22) side wall, in the lifter plate (222)
On be provided with sensor；
The lifting drive (223) is fixedly installed on the trolley body (221), and the lifting drive
(223) it is drivingly connected with the lifter plate (222), under the driving of the lifting drive (223), the lifter plate
(222) it can be slided up and down along the relatively described trolley body (221) of the slideway (2211)；
The laser ranging probe (224) is located at side of the trolley body (221) close to the conveying frame (1), and institute
Laser ranging probe (224) is stated to be fixedly connected with the trolley body (221)；
The cutter device (23) is fixedly installed in the one end of second rollgang (21) close to the conveying frame (1)；
In the fixed length trolley (22) on lifter plate (222) output end and laser ranging probe (224) of sensor output
End is connect with the input terminal of the controller, the control terminal and the cutter device (23) of the lifting drive (223)
Control terminal connect with the output end of the controller.
4. electromechanical equipment pipe prefabrication system according to claim 1, which is characterized in that the welder (6) includes:
Track (61) and welding manipulator (62)；
The track (61) is located at pipe string machine (5) side, and the relatively described pipe string machine (5) is arranged in parallel；
The welding manipulator (62) is slideably positioned on the track (61), and the welding manipulator (62) has vehicle with walking machine
Structure, under the driving of the walking mechanism, the welding manipulator (62) can be slided along the track (61), and described
The control terminal of welding manipulator (62) is connect with the output end of the controller.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910821383.1A CN110497202A (en) | 2019-09-02 | 2019-09-02 | A kind of electromechanical equipment pipe prefabrication system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910821383.1A CN110497202A (en) | 2019-09-02 | 2019-09-02 | A kind of electromechanical equipment pipe prefabrication system |
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| CN114734126A (en) * | 2021-01-08 | 2022-07-12 | 中国石油天然气集团有限公司 | Welding device |
| CN115179049A (en) * | 2022-07-28 | 2022-10-14 | 厦门航天思尔特机器人系统股份公司 | Automatic conductor processing production line |
| CN116460590A (en) * | 2023-05-18 | 2023-07-21 | 湖南艮通智能装备有限公司 | Automatic continuous production line for section steel arch centering |
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