CN209095195U - Connecting rod deburring equipment - Google Patents
Connecting rod deburring equipment Download PDFInfo
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- CN209095195U CN209095195U CN201821966084.4U CN201821966084U CN209095195U CN 209095195 U CN209095195 U CN 209095195U CN 201821966084 U CN201821966084 U CN 201821966084U CN 209095195 U CN209095195 U CN 209095195U
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- connecting rod
- truss
- robot
- deburring equipment
- grinding device
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Abstract
The utility model relates to Machining of Connecting Rod equipment technical fields, provide a kind of connecting rod deburring equipment, including robot, truss conveying robot, full-automatic fixture and work station protection body, the end of the removable arm of the robot is equipped with floating grinding device, the robot side is equipped with flexible fast replacing device, to the grinding device that floats described in quick-replaceable；It further include control device, the control device includes communication system, and the communication system is connect with monitor terminal.By the way that flexible fast replacing device is arranged, realizes the quick-replaceable to floating grinding device, meet the accurate polishing to connecting rod different parts, guarantee the effect of consistency and stability；The connection of communication system and monitor terminal, it realizes intelligent monitoring management, information is fed back into control device and carries out more advanced operation instruction and equipment management, the operating status of real time monitoring and feedback device, so that efficient, high quality automation processing may be implemented in connecting rod, production efficiency is improved.
Description
Technical field
The utility model relates to Machining of Connecting Rod equipment technical fields, more particularly to a kind of connecting rod deburring equipment.
Background technique
There are following disadvantages for already present connecting rod deburring equipment currently on the market:
1. using file, sand paper for manpower work, the mode of bistrique deburring not can guarantee the consistent of connecting rod deburring
Property, grinding efficiency is low, and is easy the burr of perforated connecting rod.
2., since electrolyte is corrosive, rod surface can be made to lose original for using the mode of electrolyte deburring
Gloss destroys connecting rod outer surface, or even influences connecting rod dimensional accuracy.
3. for using the mode of grinding deburring, due to grinding smaller, regular removal of shape suitable for burr, so
The burr of curved surface of the link position cannot be completely removed, limitation is larger.
4. for using the mode of deburring in processing, since conventional equipment can only carry out three or four direction movement, and
The cutter that machine tool chief axis must be used to be suitble to, rigidity deburring will lead to decreased tool life and connecting rod blank position burr
Unevenly, limitation is very big.
5. not solving the problems, such as equipment automatic tool changer, it is not easy to online production.
6. not solving the problems, such as polishing dust collection processing, not environmentally.
7. not solving the problems, such as mobile monitoring device production status.
8. not solving to realize handheld terminal by smart phone, realize that production process data and plant maintenance and maintenance are believed
The interaction problem of breath.
Utility model content
(1) technical problems to be solved
The purpose of the utility model is to provide a kind of connecting rod deburring equipments, exist to solve existing connecting rod deburring equipment
The problem of.
(2) technical solution
In order to solve the above-mentioned technical problem, the utility model provides a kind of connecting rod deburring equipment, including robot, truss
Conveying robot, full-automatic fixture and work station protection body, the robot and the truss conveying robot are installed in institute
State in work station protection body, the full-automatic fixture is mounted on the bottom of the truss conveying robot, the robot can
The end of mobile arm is equipped with floating grinding device, and the robot side is equipped with flexible fast replacing device, to quick-replaceable institute
State floating grinding device；
Further include control device, the control device with the robot, the truss conveying robot, it is described it is complete from
Dynamic fixture, the floating grinding device and the flexible fast replacing device electrical connection, the control device includes communication system, described
Communication system is connect with monitor terminal.
Wherein, the flexible fast replacing device includes artificial exchange screen and sliding support, is set in the artificial exchange screen
There is sliding rail, the sliding support is slidably mounted on the sliding rail, and the sliding support is to place the described floating of replacement
Dynamic grinding device.
Wherein, the communication system is EMS system, and the monitor terminal includes smart phone and computer.
Wherein, the control device further includes programmable logic controller (PLC), the programmable logic controller (PLC) and the EMS
System connection.
Wherein, the truss conveying robot includes horizontal truss and vertical truss, and the vertical truss is led by level
Rail is mounted on the horizontal truss, and the vertical truss is equipped with servo motor, to drive the vertical truss described in
Horizontal guide rail moves horizontally.
Wherein, the full-automatic fixture includes that connecting platform, two pawl cylinders and three-jaw cylinder, the connecting platform pass through spiral shell
Bolt is fixedly connected with the bottom of the vertical truss, the two pawls cylinder and the three-jaw cylinder it is vertical it is parallel be mounted on it is described
On connecting platform.
Wherein, the avris of the vertical truss is equipped with rack gear, and the horizontal truss is equipped with speed reducer, the speed reducer
Drive shaft be equipped with the rack gear meshed gears, to drive the vertical truss to move along the vertical direction.
Wherein, the one end of the horizontal truss is equipped with connecting rod feeder, and the another side of the horizontal truss, which is equipped with, to be connected
Bar blanking machine.
Wherein, the floating grinding device includes fixation kit and the polishing bar that floats, and one end of the fixation kit passes through
Bolt is connect with the end of the removable arm of the robot, and the other end of the fixation kit is equipped with central through hole, described
The polishing bar that floats is mounted in the central through hole.
It wherein, further include dust exhaust apparatus, the suction inlet of the dust exhaust apparatus is set to the lower section of the full-automatic fixture.
(3) beneficial effect
A kind of connecting rod deburring equipment provided by the utility model is realized and is beaten floating by the way that flexible fast replacing device is arranged
The quick-replaceable of mill apparatus meets the accurate polishing to connecting rod different parts, guarantees the effect of consistency and stability；Communication system
The connection of system and monitor terminal realizes intelligent monitoring management, information is fed back to control device and carries out more advanced operation instruction
And equipment management, the operating status of real time monitoring and feedback device, so that connecting rod may be implemented efficient, high quality automation and add
Work production, improves production efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model embodiment connecting rod deburring equipment；
Fig. 2 is the top view of the utility model embodiment connecting rod deburring equipment；
Fig. 3 is the structural schematic diagram of the utility model embodiment robot；
Fig. 4 is the structural schematic diagram that floating grinding device is installed by the utility model embodiment robot；
Fig. 5 is the structural schematic diagram of the utility model embodiment floating grinding device；
Fig. 6 is the structural schematic diagram of the utility model embodiment truss conveying robot；
Fig. 7 is the structural schematic diagram of the utility model embodiment polishing station；
Fig. 8 is the structural schematic diagram of the utility model embodiment flexibility fast replacing device.
In figure, 1: robot；2: truss conveying robot；3: full-automatic fixture；4: work station protection body；5: flexible quick change
Device；6: control device；7: connecting rod feeder；8: connecting rod blanking machine；9: polishing station；10: dust exhaust apparatus；11: polishing of floating
Device；12: connecting rod；13: horizontal truss；14: vertical truss；15: artificial exchange screen；16: sliding support；17: sliding rail；18:
Fixation kit；19: float polishing bar.
Specific embodiment
It is practical new below in conjunction with this to keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer
Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that is retouched
The embodiment stated is a part of the embodiment of the utility model, instead of all the embodiments.Based on the reality in the utility model
Apply example, those of ordinary skill in the art's every other embodiment obtained without making creative work, all
Belong to the range of the utility model protection.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection；It can be mechanical connection, be also possible to be electrically connected；Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
The concrete meaning of language in the present invention.
In addition, in the description of the present invention, unless otherwise indicated, " multiple ", " more ", " multiple groups " are meant that two
A or more than two, " several ", " several ", " several groups " are meant that one or more.
As shown in Fig. 1 to Fig. 8 the utility model embodiment provides a kind of connecting rod deburring equipment, including robot 1, truss
Conveying robot 2, full-automatic fixture 3 and work station protection body 4, robot 1 and truss conveying robot 2 are installed in work station
In protection body 4, prevent the scum to splash in bruting process from injuring staff.Robot 1 selects six axis joints in the present embodiment
Robot guarantees the mobility in bruting process.
Wherein, the end of the removable arm of robot 1 is equipped with floating grinding device 11, and two machines are arranged in the present embodiment
Device people 1, the floating grinding device 11 of the corresponding different technique for grinding demands of installation, improves grinding accuracy respectively.Floating grinding device
11 include fixation kit 18 and the polishing bar 19 that floats, and one end of fixation kit 18 passes through the removable arm of bolt and robot 1
End connection, the other end of fixation kit 18 is equipped with central through hole, and the polishing bar 19 that floats is mounted in the central through hole.It can
To be applicable in the variation of various burr sizes completely, keep the effect of deburring more with consistency.
Wherein, 1 side of robot is equipped with flexible fast replacing device 5, to quick-replaceable floating grinding device 11.Flexible quick change
Device 5 includes artificial exchange screen 15 and sliding support 16, is equipped with sliding rail 17 in artificial exchange screen 15, sliding support 16 can be slided
Dynamic is mounted on sliding rail 17, floating grinding device 11 of the sliding support 16 to place replacement.Specifically, when the polishing dress that floats
11 polishing position particularity or abrasion are set when needing replacing, window 15 plays floating to be replaced to staff by manually replacing
Mill apparatus 11 is placed on sliding support 16, is delivered to corresponding position by sliding rail 17, robot 1 dismantles the floating of the demand that do not meet
Dynamic grinding device 11 simultaneously installs new floating grinding device 11, continues to polish to connecting rod 12.It realizes to the polishing dress that floats
The quick-replaceable set meets the accurate polishing to connecting rod different parts, guarantees the effect of consistency and stability.
Further, full-automatic fixture 3 is mounted on the bottom of truss conveying robot 2.Truss conveying robot 2 includes water
Plane frame work 13 and vertical truss 14, vertical truss 14 are mounted on horizontal truss 13 by horizontal guide rail, are set on vertical truss 14
There is servo motor, to drive vertical truss 14 to move horizontally along horizontal guide rail.
Wherein, the avris of vertical truss 14 is equipped with rack gear, and horizontal truss 13 is equipped with speed reducer, and the drive shaft of speed reducer is set
There is the gear being engaged with rack, to drive vertical truss 14 to move along the vertical direction.
Further, full-automatic fixture 3 includes that connecting platform, two pawl cylinders and three-jaw cylinder, connecting platform pass through bolt
It is fixedly connected with the bottom of vertical truss 14, two pawl cylinders and three-jaw cylinder are vertical parallel to be mounted on connecting platform.Specifically
, two pawl cylinders and three-jaw cylinder are driven by rotating mechanism to be rotated, two pawl cylinders to catching connecting rod 12, three-jaw cylinder to
Positioning linkage rod guarantees the accurate crawl to connecting rod 12.
Wherein, the one end of horizontal truss 13 is equipped with connecting rod feeder 7, and the another side of horizontal truss 13 is equipped under connecting rod
The downside of material machine 8, horizontal truss 13 is equipped with multiple polishing stations 9, respectively corresponds different technique for grinding demands, station 9 of polishing
Equipped with the holding firmware being adapted to the fixing of connecting rod 12.Specifically, vertical truss 14 drives full-automatic folder under the driving of servo motor
Tool 3 is moved horizontally to one end of horizontal truss 13, grabs to connecting rod feeder 7, the positioning of three-jaw cylinder, two pawl cylinder cards
Pawl, synchronous to carry out, servo motor drives vertical truss 14 mobile to the other end, is needed connecting rod 12 being placed on correspondence according to polishing
Polishing station 9 on, speed reducer rotation, vertical truss 14 moves straight down, connecting rod is placed on holding firmware, robot 1
Floating grinding device 11 is driven to polish connecting rod 12；After completing the technique for grinding on the polishing station 9, vertical truss 14
Mobile crawl connecting rod 12 under full-automatic fixture 3 is driven, and connecting rod 12 is placed on next polishing station 9；When completion all polishings
After technique, vertical truss 14 drives full-automatic fixture 3 to grab connecting rod 12, and connecting rod 12 is placed on connecting rod blanking machine 8, completes
One 12 technique for grinding of connecting rod.Automation processing, improves production efficiency.
Further, further include control device 6, control device 6 with robot 1, truss conveying robot 2, full-automatic
Fixture 3, floating grinding device 11 and flexible fast replacing device 5 are electrically connected, and control device 6 includes communication system, communication system and prison
Control terminal connection.Communication system is EMS system, and monitor terminal includes smart phone and computer.Control device 6 further includes that can compile
Journey logic controller, programmable logic controller (PLC) are connect with EMS system.
Wherein, programmable logic controller (PLC) includes that class produces module, and the class to acquire equipment produces situation, when being specially switched on
Between, state, maintenance, the information such as production quantity statistics；Floating grinding device module, logs in floating grinding device coding, and floating is beaten
The construction of mill apparatus coding is built in systems, here can coding in reading system can, floating grinding device failure,
State (phenomenon of the failure) when the grinding device that exactly floats is changed, it is default according to the service life of floating grinding device, it can issue floating
The replacement prompt information of dynamic grinding device gives corresponding personnel (can set), and the service life letter of cutter is arranged on human-computer interaction interface
Breath, floating grinding device maintenance personnel will be with the back-end data phases of monitoring by the floating grinding device information of monitor terminal typing
Link (avoids the repeated construction of data processing, while can also be logged in and be set by monitor terminal from the background herein, be suitble to without total
The scene of cable architecture, output: " cost performance of floating grinding device ", there are two types of the acquisition accounting modes of cost performance: one is every
The floating grinding device cost of part, one is the actual cut ability of floating grinding device (time, length).By a series of
The power of data processing and data processing platform (DPP) allows to very easily carry out to production status in monitor terminal
The control of solution and the quality of production.The connection of communication system and monitor terminal is realized intelligent monitoring management, is optimized by control device
Data feed back to control device and carry out more advanced operation instruction and equipment management, the operation shape of real time monitoring and feedback device
State improves production efficiency so that efficient, high quality automation processing may be implemented in connecting rod.
It further, further include dust exhaust apparatus 10, the suction inlet of dust exhaust apparatus 10 is set to the lower section of full-automatic fixture 3.Tool
Body, the lower section of polishing station 9 is arranged in suction inlet, and the iron filings generated in bruting process are filled using the factor of gravity and dust suction
It sets 10 suction function iron filings are recovered in dust exhaust apparatus 10, guarantees the cleaning of equipment and clean.
A kind of connecting rod deburring equipment provided by the embodiment of the utility model, by the way that flexible fast replacing device, realization pair is arranged
The quick-replaceable of floating grinding device meets the accurate polishing to connecting rod different parts, guarantees the effect of consistency and stability；
The connection of communication system and monitor terminal realizes intelligent monitoring management, information is fed back to control device and carries out more advanced life
Produce guidance and equipment management, real time monitoring and feedback device operating status so that connecting rod may be implemented efficiently, high quality from
Dynamicization processing, improves production efficiency.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection scope within.
Claims (10)
1. a kind of connecting rod deburring equipment, which is characterized in that including robot, truss conveying robot, full-automatic fixture and work
Make station protection body, the robot and the truss conveying robot are installed in the work station protection body, it is described it is complete from
Dynamic fixture is mounted on the bottom of the truss conveying robot, and the end of the removable arm of the robot is equipped with polishing of floating
Device, the robot side is equipped with flexible fast replacing device, to the grinding device that floats described in quick-replaceable；
Further include control device, the control device with the robot, the truss conveying robot, the full-automatic folder
Tool, the floating grinding device and the flexible fast replacing device electrical connection, the control device includes communication system, the communication
System is connect with monitor terminal.
2. connecting rod deburring equipment as described in claim 1, which is characterized in that the flexibility fast replacing device includes artificial replacement
Window and sliding support, the artificial exchange screen is interior to be equipped with sliding rail, and the sliding support is slidably mounted on the sliding rail
On, the floating grinding device of the sliding support to place replacement.
3. connecting rod deburring equipment as described in claim 1, which is characterized in that the communication system is EMS system, the prison
Control terminal includes smart phone and computer.
4. connecting rod deburring equipment as claimed in claim 3, which is characterized in that the control device further includes programmable logic
Controller, the programmable logic controller (PLC) are connect with the EMS system.
5. connecting rod deburring equipment as described in claim 1, which is characterized in that the truss conveying robot includes horizontal girder
Frame and vertical truss, the vertical truss are mounted on the horizontal truss by horizontal guide rail, and the vertical truss is equipped with
Servo motor, to drive the vertical truss to move horizontally along the horizontal guide rail.
6. connecting rod deburring equipment as claimed in claim 5, which is characterized in that the full-automatic fixture include connecting platform,
Two pawl cylinders and three-jaw cylinder, the connecting platform are fixedly connected by bolt with the bottom of the vertical truss, two pawl
Cylinder and the three-jaw cylinder are vertical parallel to be mounted on the connecting platform.
7. connecting rod deburring equipment as claimed in claim 6, which is characterized in that the avris of the vertical truss is equipped with rack gear,
The horizontal truss is equipped with speed reducer, the drive shaft of the speed reducer be equipped with the rack gear meshed gears, to drive
The vertical truss moves along the vertical direction.
8. connecting rod deburring equipment as claimed in claim 5, which is characterized in that the one end of the horizontal truss is equipped with connecting rod
The another side of feeder, the horizontal truss is equipped with connecting rod blanking machine.
9. connecting rod deburring equipment as described in claim 1, which is characterized in that the floating grinding device includes fixation kit
It is connect by bolt with the end of the removable arm of the robot with one end of the bar of polishing that floats, the fixation kit, institute
The other end for stating fixation kit is equipped with central through hole, and the floating polishing bar is mounted in the central through hole.
10. such as the described in any item connecting rod deburring equipments of claim 1-9, which is characterized in that it further include dust exhaust apparatus, it is described
The suction inlet of dust exhaust apparatus is set to the lower section of the full-automatic fixture.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821966084.4U CN209095195U (en) | 2018-11-27 | 2018-11-27 | Connecting rod deburring equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821966084.4U CN209095195U (en) | 2018-11-27 | 2018-11-27 | Connecting rod deburring equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209095195U true CN209095195U (en) | 2019-07-12 |
Family
ID=67161596
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821966084.4U Active CN209095195U (en) | 2018-11-27 | 2018-11-27 | Connecting rod deburring equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209095195U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202592A (en) * | 2018-11-27 | 2019-01-15 | 北京奇步自动化控制设备有限公司 | Connecting rod deburring equipment |
-
2018
- 2018-11-27 CN CN201821966084.4U patent/CN209095195U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202592A (en) * | 2018-11-27 | 2019-01-15 | 北京奇步自动化控制设备有限公司 | Connecting rod deburring equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220525 Address after: 253000 Room 101, Dezhou anmeiji doors and windows Co., Ltd., toutousi Town, Canal Economic Development Zone, Dezhou City, Shandong Province Patentee after: Dezhou Dehui automatic control equipment Co.,Ltd. Address before: 102606 1500m northwest of xinzhuangying village committee, Caiyu Town, Daxing District, Beijing Patentee before: BEIJING ACE STEP AUTOMATION CONTROL EQUIPMENT Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20221202 Address after: 102606 1500m northwest of xinzhuangying village committee, Caiyu Town, Daxing District, Beijing Patentee after: BEIJING ACE STEP AUTOMATION CONTROL EQUIPMENT Co.,Ltd. Address before: 253000 Room 101, Dezhou anmeiji doors and windows Co., Ltd., toutousi Town, Canal Economic Development Zone, Dezhou City, Shandong Province Patentee before: Dezhou Dehui automatic control equipment Co.,Ltd. |