CN108685145A - Intelligent clean energy resource intensive baking room baking system and its working method - Google Patents
Intelligent clean energy resource intensive baking room baking system and its working method Download PDFInfo
- Publication number
- CN108685145A CN108685145A CN201810645150.6A CN201810645150A CN108685145A CN 108685145 A CN108685145 A CN 108685145A CN 201810645150 A CN201810645150 A CN 201810645150A CN 108685145 A CN108685145 A CN 108685145A
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- China
- Prior art keywords
- temperature
- filling house
- barn
- humidity
- cigarette
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Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/10—Roasting or cooling tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B1/00—Preparation of tobacco on the plantation
- A24B1/02—Arrangements in barns for preparatory treatment of the tobacco, e.g. with devices for drying
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/04—Humidifying or drying tobacco bunches or cut tobacco
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- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Manufacture Of Tobacco Products (AREA)
Abstract
The invention discloses a kind of intelligent clean energy resource intensive baking room baking system and its working methods comprising combustion heating chamber, barn cigarette-filling house, combustor, solar energy circulating fan, ceiling Temperature Humidity Sensor, bottom canopy Temperature Humidity Sensor, temperature and humidity controller, electronic ground window and power sunroof;The air in combustion heating room is heated by combustor, hot-air is sent into barn cigarette-filling house by solar energy circulating fan again, the hot wind of cycle can quickly heat the air in barn cigarette-filling house, and make the rapid air movement in barn cigarette-filling house, form a dynamic heating environment, avoid the occurrence of dry dead angle, thermal cycle is fast, can carry the heating rate of barn cigarette-filling house and obtain good temperature uniformity, cured effect is promoted, ensures product quality;Can the temperature and humidity in barn cigarette-filling house be flexibly monitored and controlled by temperature and humidity controller in real time simultaneously, it is simple, convenient, and energy-saving clean, it is environmentally friendly.
Description
Technical field
The invention belongs to barn technical fields, and in particular to a kind of intelligent clean energy resource intensive baking room baking system and
Its working method.
Background technology
Baking processing is had to pass through after the picking of tobacco leaf maturation can just be made industrial cigarette.Baking is decision quality of tobacco and can
With the key factor of property.Advanced baking equipment for preparatory treatment of tobacco is the accurate baking process for realizing science, improves quality of tobacco, reduces labor
The basis of fatigue resistance and production cost.
Traditional intensive baking room heating system includes the capital equipments such as burner hearth, heat exchanger, wind turbine.Heat exchanger mostly uses pipe
Road form, main material have steel pipe, refractory material, potlery tile pipe or cement plate.Pipeline arranges in hot air chamber to be arranged in " V " word
Row, caliber is generally between 150mm~300mm, and when installation at an angle with level ground, heat exchanger tube is forward and backward with hot air chamber
There are certain gaps for wall.Front end is connected with furnace outlet, and rear end is connected with chimney the bottom of the channel.Using steel pipe manufacturing
Heat exchanger tube thermal coefficient is big, high temperature resistant, but is used for a long time, and there is the shortcomings that by flue gas acidizing corrosion.And use fire proofed wood
What material or potlery tile pipe made heat exchanger tube has high temperature resistant, interface simple, and small but there are thermal coefficients, thermal conversion efficiency is low,
It is unfavorable for energy saving., need to be by laterally or vertically tubulation in addition, traditional heat exchanger tube is in hot air chamber, each 2~3 row in left and right, upper and lower 2
Layer or 3 layers, pipeline occupies hot air chamber major part space, has higher requirements to the bulk of hot air chamber.Sent out by heat exchanger tube
Heat realizes functions/drying, and heating time is long, and drying efficiency is poor, this baking process generally requires a hour more than 100.And
And completely by the firepower of manual control barn combustion chamber, and the humiture of barn is monitored, so labor intensity is very big, and is difficult
The humiture of barn is controlled, exact timing can not be carried out to entire baking process, the tobacco leaf industrial utilization rate baked is relatively low, and
Heating equipment is coal combustion heat supply, and energy consumption is higher and has dust generation pollution environment, influences quality of tobacco.
Invention content
Against the above deficiency, the object of the present invention is to provide a kind of reasonable in design, ingenious, baking is effectively shortened
Time improves dries quantity, and energy-saving and environment-friendly intelligent clean energy resource intensive baking room baking system.
The present invention also aims to provide a kind of work side of intelligent clean energy resource intensive baking room baking system
Method.
To achieve the above object, technical solution provided by the present invention is:A kind of intelligent clean energy resource intensive baking room
Baking system comprising combustion heating chamber, barn cigarette-filling house, combustor, solar energy circulating fan, ceiling Temperature Humidity Sensor,
Bottom canopy Temperature Humidity Sensor, temperature and humidity controller, electronic ground window and power sunroof, combustion heating chamber and barn cigarette-filling house is adjacent sets
It sets, and is answered back and be connected with hot wind by hot wind inlet between the combustion heating chamber and barn cigarette-filling house;Combustor setting is being fired
The lower part of heating room is burnt, the solar energy circulating fan is arranged on the top of combustion heating chamber, which goes out
Wind end is towards the hot wind inlet;Ceiling Temperature Humidity Sensor and bottom canopy Temperature Humidity Sensor are accordingly arranged in barn cigarette-filling house
Upper and lower part position;Power sunroof and electronic ground window are accordingly arranged in the upper and lower part position of the wall of barn cigarette-filling house;It is described
Temperature and humidity controller respectively with the combustor, solar energy circulating fan, ceiling Temperature Humidity Sensor, bottom canopy temperature and humidity sensing
Device, temperature and humidity controller, electronic ground window are connected with power sunroof.
As an improvement of the present invention, the combustor is Oil-combustion combusting machine, gas burner system or solar energy combustor.
As an improvement of the present invention, the setting height that the setting height of the hot wind inlet is answered back in the hot wind,
The hot wind inlet is equipped with electronic shutter, and the hot wind, which is answered back, is equipped with electronic return air door.
As an improvement of the present invention, one end height that the barn cigarette-filling house is connected with combustion heating chamber is relatively low,
The other end is in gradually increase shape.
As an improvement of the present invention, the wall lower part of the combustion heating chamber is equipped with cold air inlet.
As an improvement of the present invention, the wall of the combustion heating chamber is equipped with watch window.
As an improvement of the present invention, smoke hanging shelf is equipped in the barn cigarette-filling house.
A kind of working method of intelligent clean energy resource intensive baking room baking system comprising following steps:
(1)Temperature and humidity controller starts combustor and is heated to the air in combustion heating room;
(2)Temperature and humidity controller starts the operating of solar energy circulating fan, and the hot-air in combustion heating room is sent through hot wind inlet
Enter barn cigarette-filling house;
(3)Hot-air carries out cycle operation in barn cigarette-filling house, and heated baking is carried out to the article in barn cigarette-filling house;
(4)Ceiling Temperature Humidity Sensor and bottom canopy Temperature Humidity Sensor in real time supervise the temperature and humidity in barn cigarette-filling house
It surveys, and the temperature information and humidity information that the monitoring obtains is fed back into temperature and humidity controller;
(5)According to required temperature and humidity is preset, corresponding air door, the solar energy for controlling combustor follows temperature and humidity controller
The aperture of the rotating speed of ring wind turbine, the aperture of electronic ground window and power sunroof, to reach required temperature and humidity.
Beneficial effects of the present invention are:Structure of the invention is ingenious in design, reasonable, by combustor in combustion heating room
Air is heated, and then hot-air is sent into barn cigarette-filling house by solar energy circulating fan, and be formed into a loop circulating-heating,
The hot wind of cycle can quickly heat the air in barn cigarette-filling house, and make the rapid air movement of inner cavity, form one
Dynamic heating environment allows the gas fully penetrated after heating to the every nook and cranny of barn cigarette-filling house, avoids the occurrence of dry dead angle,
Thermal cycle is fast, can carry the heating rate of barn cigarette-filling house and obtain good temperature uniformity, further promote baking effect
Fruit ensures product quality;Temperature and humidity controller is right in real time by ceiling Temperature Humidity Sensor and bottom canopy Temperature Humidity Sensor simultaneously
Temperature and humidity in barn cigarette-filling house is monitored and controlled in real time, and compared with setting value, if not up to setting value, warm and humid
Degree controller accordingly controls the control air door of combustor, the rotating speed of solar energy circulating fan, the aperture of electronic ground window and electronic day
The aperture of window carrys out flexible modulation to required temperature and humidity, simple, convenient;In addition solar energy circulating fan uses the sun
Can, and air source heat pump, solar heat pump may be used in combustor, biomass fuel, liquefied petroleum gas and natural gas etc. are clear
For the clean energy as pyrotoxin, energy-saving clean is environmentally friendly, is conducive to wide popularization and application.In addition it can which remote control is added,
It can remotely be monitored in real time by APP softwares, can operate and bring convenience.Intelligent clean energy resource intensive baking room provided by the invention
The working method of baking system, step are simple, it is easy to accomplish, the temperature and humidity in barn cigarette-filling house can be monitored in real time
And control, it economizes on resources, it is environmentally friendly, and effectively improve baking efficiency and quality.
Below in conjunction with the accompanying drawings with embodiment, the present invention is further described.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention.
Fig. 2 is the circuit diagram of the present invention.
Fig. 3 is the work flow diagram of the present invention.
Specific implementation mode
Referring to Fig. 1, Fig. 2 and Fig. 3, a kind of intelligent clean energy resource intensive baking room baking system provided in this embodiment,
It includes combustion heating chamber 1, barn cigarette-filling house 2, combustor 3, solar energy circulating fan 4, ceiling Temperature Humidity Sensor 5, bottom canopy
Temperature Humidity Sensor 6, temperature and humidity controller 7, electronic ground window 8 and power sunroof 9, combustion heating chamber 1 and barn cigarette-filling house 2 are adjacent
Setting, and answered back and be connected with hot wind by hot wind inlet between the combustion heating chamber 1 and barn cigarette-filling house 2;Combustor 3 is arranged
In the lower part of combustion heating chamber 1, the solar energy circulating fan 4 is arranged on the top of combustion heating chamber 1, the solar energy circulated air
The outlet air end of machine 4 is towards the hot wind inlet;Accordingly setting is being baked for ceiling Temperature Humidity Sensor 5 and bottom canopy Temperature Humidity Sensor 6
Upper and lower part position in room cigarette-filling house 2;Power sunroof 9 and electronic ground window 8 be corresponding be arranged barn cigarette-filling house 2 wall it is upper,
Lower position;The temperature and humidity controller 7 respectively with the combustor 3, solar energy circulating fan 4, ceiling Temperature Humidity Sensor
5, bottom canopy Temperature Humidity Sensor 6, temperature and humidity controller 7, electronic ground window 8 are connected with power sunroof 9.
In specific, the combustor 3 is Oil-combustion combusting machine, gas burner system or solar energy combustor.That is combustor can be with
It uses fuel oil, natural gas or coal gas for fuel, and has solar energy concurrently, effectively save energy consumption, spatter property is good, environmentally friendly.
Preferably, the setting height highly answered back in the hot wind is arranged in the hot wind inlet, set in the hot wind inlet
There is electronic shutter, the hot wind, which is answered back, is equipped with electronic return air door.Electronic shutter and electronic return air door respectively with humiture
Controller 7 is connected.The on or off of electronic shutter and electronic return air door is controlled by temperature and humidity controller 7.
One end height that the barn cigarette-filling house 2 is connected with combustion heating chamber 1 is relatively low, and the other end is in gradually increase shape.
Hot-air is facilitated to rise and formed dynamic thermal cycle.
It is equipped with cold air inlet in the wall lower part of the combustion heating chamber 1, is conducive to supplement air.On the cold air inlet
Equipped with electronic cold-air flap, which is controlled by temperature and humidity controller 7 and is opened or closed.
It is equipped with watch window on the wall of the combustion heating chamber 1, is conveniently operated personnel and checks barn cigarette-filling house 2 at any time
Interior working condition, safety are good.
It is equipped with smoke hanging shelf in the barn cigarette-filling house 2, is brought convenience to tobacco leaf placement.
A kind of working method of intelligent clean energy resource intensive baking room baking system comprising following steps:
(1)Temperature and humidity controller 7 starts combustor 3 and is heated to the air in combustion heating chamber 1;
(2)Temperature and humidity controller 7 starts solar energy circulating fan 4 and operates, by the hot-air in combustion heating chamber 1 through hot wind inlet
It is sent into barn cigarette-filling house 2;
(3)Hot-air carries out cycle operation in barn cigarette-filling house 2, and heated baking is carried out to the article in barn cigarette-filling house 2;
(4)Ceiling Temperature Humidity Sensor 5 and bottom canopy Temperature Humidity Sensor 6 in real time to the temperature and humidity in barn cigarette-filling house 2 into
Row monitoring, and the temperature information and humidity information that the monitoring obtains are fed back into temperature and humidity controller 7;
(5)Temperature and humidity controller 7 accordingly controls air door, the solar energy of combustor 3 according to required temperature and humidity is preset
The aperture of the rotating speed of circulating fan 4, the aperture of electronic ground window 8 and power sunroof 9, to reach required temperature and humidity.Referring to
Fig. 2, motor control therein include the electricity to the damper motor of combustor 3, the motor of solar energy circulating fan 4, electronic ground window 8
The motor etc. of the motor of mechanical, electrical dynamic skylight 9, the motor of electronic shutter, the motor of electronic return air door and electronic cold-air flap is realized
Automation control is brought convenience to operation.
When work, the air in combustion heating chamber 1 is heated by combustor 3, then by solar energy circulating fan 4
Hot-air is sent into barn cigarette-filling house 2, and is formed into a loop circulating-heating, the hot wind of cycle can quickly will be in barn cigarette-filling house 2
Air heating, and make the rapid air movement of inner cavity, form a dynamic heating environment, the gas after heating is allowed to fill
Divide the every nook and cranny for penetrating into barn cigarette-filling house 2, avoids the occurrence of dry dead angle, thermal cycle is fast, can carry the liter of barn cigarette-filling house 2
Warm speed, and good temperature uniformity can be obtained, cured effect is further promoted, ensures product quality;Humiture control simultaneously
Device 7 processed is by ceiling Temperature Humidity Sensor 5 and bottom canopy Temperature Humidity Sensor 6 in real time to the temperature and humidity in barn cigarette-filling house 2
It is monitored and controlled in real time, and compared with setting value, if not up to setting value, the accordingly control control combustion of temperature and humidity controller 7
The air door of burning machine 3, the rotating speed of solar energy circulating fan 4, the aperture of electronic ground window 8 and power sunroof 9 aperture carry out flexible modulation
It is simple, convenient to required temperature and humidity;If setting value is still not achieved after a certain period of time by adjusting, can close
Master switch is simultaneously alarmed, and safety is good.It in addition it can which remote control is added, can remotely be monitored in real time, can be operated by APP softwares
It brings convenience.
According to the disclosure and teachings of the above specification, those skilled in the art in the invention can also be to above-mentioned embodiment party
Formula is changed and is changed.Therefore, the invention is not limited in specific implementation modes disclosed and described above, to the present invention's
Some modifications and changes should also be as falling into the scope of the claims of the present invention.In addition, although being used in this specification
Some specific terms, these terms are merely for convenience of description, does not limit the present invention in any way, using with its
Other systems of same or similar structure, all fall in the scope of protection of the present invention.
Claims (8)
1. a kind of intelligent clean energy resource intensive baking room baking system, it is characterised in that:It includes combustion heating chamber, barn dress
Smoke-box, combustor, solar energy circulating fan, ceiling Temperature Humidity Sensor, bottom canopy Temperature Humidity Sensor, temperature and humidity controller, electricity
Dynamic ground window and power sunroof, combustion heating chamber and barn cigarette-filling house are disposed adjacent, and the combustion heating chamber and barn cigarette-filling house it
Between answered back and be connected with hot wind by hot wind inlet;Combustor is arranged in the lower part of combustion heating chamber, the solar energy circulated air
Machine is arranged on the top of combustion heating chamber, and the outlet air end of the solar energy circulating fan is towards the hot wind inlet;Ceiling humiture
The upper and lower part position in barn cigarette-filling house is accordingly arranged in sensor and bottom canopy Temperature Humidity Sensor;Power sunroof and electrically
Window is accordingly arranged in the upper and lower part position of the wall of barn cigarette-filling house;The temperature and humidity controller respectively with the combustor, too
Positive energy circulating fan, ceiling Temperature Humidity Sensor, bottom canopy Temperature Humidity Sensor, temperature and humidity controller, electronic ground window and electronic day
Window is connected.
2. intelligent clean energy resource intensive baking room baking system according to claim 1, which is characterized in that the burning
Machine is Oil-combustion combusting machine, gas burner system or solar energy combustor.
3. intelligent clean energy resource intensive baking room baking system according to claim 1, which is characterized in that the hot wind
The setting height that the setting height of import is answered back in the hot wind, the hot wind inlet are equipped with electronic shutter, and the hot wind returns
Mouth is equipped with electronic return air door.
4. intelligent clean energy resource intensive baking room baking system according to claim 1, which is characterized in that the barn
One end height that cigarette-filling house is connected with combustion heating chamber is relatively low, and the other end is in gradually increase shape.
5. intelligent clean energy resource intensive baking room baking system according to claim 1 or 4, which is characterized in that described
The wall lower part of combustion heating chamber is equipped with cold air inlet.
6. intelligent clean energy resource intensive baking room baking system according to claim 1 or 4, which is characterized in that described
The wall of combustion heating chamber is equipped with watch window.
7. intelligent clean energy resource intensive baking room baking system according to claim 1, which is characterized in that the barn
Smoke hanging shelf is equipped in cigarette-filling house.
8. a kind of working method of intelligent clean energy resource intensive baking room baking system, which is characterized in that it includes following step
Suddenly:
(1)Temperature and humidity controller starts combustor and is heated to the air in combustion heating room;
(2)Temperature and humidity controller starts the operating of solar energy circulating fan, and the hot-air in combustion heating room is sent through hot wind inlet
Enter barn cigarette-filling house;
(3)Hot-air carries out cycle operation in barn cigarette-filling house, and heated baking is carried out to the article in barn cigarette-filling house;
(4)Ceiling Temperature Humidity Sensor and bottom canopy Temperature Humidity Sensor in real time supervise the temperature and humidity in barn cigarette-filling house
It surveys, and the temperature information and humidity information that the monitoring obtains is fed back into temperature and humidity controller;
(5)According to required temperature and humidity is preset, corresponding air door, the solar energy for controlling combustor follows temperature and humidity controller
The aperture of the rotating speed of ring wind turbine, the aperture of electronic ground window and power sunroof, to reach required temperature and humidity.
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| CN201810645150.6A CN108685145A (en) | 2018-06-21 | 2018-06-21 | Intelligent clean energy resource intensive baking room baking system and its working method |
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| CN201810645150.6A CN108685145A (en) | 2018-06-21 | 2018-06-21 | Intelligent clean energy resource intensive baking room baking system and its working method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109875089A (en) * | 2018-12-29 | 2019-06-14 | 德宏州高达化工实业有限责任公司 | It is a kind of based on natural gas combustion engine be energy resource supply environmentally friendly tobacco flue-curing house |
| CN110447943A (en) * | 2019-08-15 | 2019-11-15 | 深圳中燃哈工大燃气技术研究院有限公司 | A kind of method that natural gas direct combustion type heats tobacco flue-curing house and junior tobacco leaf |
| CN111780509A (en) * | 2020-07-15 | 2020-10-16 | 昆明飞泉环保科技有限公司 | Intelligent temperature-control electric heating tobacco curing barn and control method |
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| CN111780509A (en) * | 2020-07-15 | 2020-10-16 | 昆明飞泉环保科技有限公司 | Intelligent temperature-control electric heating tobacco curing barn and control method |
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