CN108678173A - A kind of construction method of abnormal curved surface concrete thin plates - Google Patents
A kind of construction method of abnormal curved surface concrete thin plates Download PDFInfo
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- CN108678173A CN108678173A CN201810305486.8A CN201810305486A CN108678173A CN 108678173 A CN108678173 A CN 108678173A CN 201810305486 A CN201810305486 A CN 201810305486A CN 108678173 A CN108678173 A CN 108678173A
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- concrete
- curved surface
- absolute altitude
- thin plates
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/32—Arched structures; Vaulted structures; Folded structures
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/32—Arched structures; Vaulted structures; Folded structures
- E04B2001/3258—Arched structures; Vaulted structures; Folded structures comprised entirely of a single self-supporting panel
- E04B2001/3264—Arched structures; Vaulted structures; Folded structures comprised entirely of a single self-supporting panel hardened in situ
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The present invention provides a kind of construction method of abnormal curved surface concrete thin plates, purpose be to solve the problems, such as in abnormity concrete thin-slab structure mentioned above in the background art customization steel form common at present conduct oneself with dignity it is larger be not easy to mobile and installation, be lost that a large amount of manpower and materials costs are higher and utilization rate is relatively low, the present invention has the advantages that easy to operate, highly practical, operating efficiency is high, safety and stability, economy.
Description
Technical field
The present invention relates to engineering construction field, specially a kind of construction method of abnormal curved surface concrete thin plates.
Background technology
As construction technology is horizontal and people's aesthetic level is continuously improved, various uniqueness Surface Stylings are more and more,
Therefore the requirement to construction is also higher and higher.
Currently, for abnormity concrete thin-slab structure, construction method is different, and appearance and architecture quality are difficult to control, can not
Reach design effect, and most of component needs specific customization template, wherein steel form relatively conventional.
But great deal of steel is needed, dead weight is larger, is not easy to mobile and installs, a large amount of manpower and materials are lost, and cost is higher, profit
It is relatively low with rate, do not meet the basic principle of engineering management.
Therefore need that a kind of formwork is convenient, workload is small, safety and stability, the construction method of economy.
Invention content
The present invention provides a kind of construction method of abnormal curved surface concrete thin plates, it is therefore intended that solves in above-mentioned background technology
Current common customization steel form dead weight is larger in the abnormity concrete thin-slab structure of proposition is not easy to mobile and installs, is lost greatly
Measure that manpower and materials cost is higher and the relatively low problem of utilization rate, the present invention have easy to operate, highly practical, operating efficiency is high,
The advantages that safety and stability, economy.
To achieve the above object, the present invention provides a kind of construction method of abnormal curved surface concrete thin plates, including following step
Suddenly:
Step 1, measurement and positioning
With reference to finite element split plot design, the sky that calculation formula calculates any point on abnormal curved surface is converted by coordinate plane
Between absolute altitude, carry out curved sheets axis absolute altitude pilot measurement space curved surface is carried out by horizontal throwing using coordinate grid measurement and positioning method
Shadow is that the floor projection of curved surface is divided into several 1000mm × 1000mm unit grids below by foundation with axis, reapplies
Formula calculates the absolute altitude for corresponding to point on space curved surface in horizontal plane coordinate system at each grid node, then will mark
Height carries out live pilot measurement mark, as the foundation of built and formwork, all calculated node absolute altitudes is linked up and can be formed
One smooth curved surface;
Step 2, formwork design
4) bed die selects bamboo splint and common plank sheathing to be used in conjunction with, and chooses different materials according to different curvature on curved slab
Make bed die, to be bent;
5) the grid node space elevation data being computed carries out curved surface back of the body a tree, used in making timber for boats processing, is used as the load of curved surface plate bed die
Part sets up load steel pipe, curved surface back of the body a tree, used in making timber for boats and bed die further according to absolute altitude and fixes and reinforce;
6) arc is used to carry on the back a tree, used in making timber for boats processing method to ensure bending effect and the load requirement of die structure, to reach design song
Rate;
Step 3, concreting
By multidirectional while promoting casting method, by concrete poured up at a time, Specific construction mode is as follows:
5) it is to ensure concrete discharging in time and pour continuously, automotive pump is selected to be poured;
6) it pours general direction to promote from minimum point towards peak, while opposite boundary line is set between minimum point and peak
Vibrated concrete is accumulated to both sides, replaces blanking toward opposite boundary line both sides when pump truck blanking, makes both sides concrete simultaneously to curved surface
At the peak of plate promote, pour vibrate when manually vibrate receive light, it is ensured that concrete do not occur it is cold seam and it is closely knit;
7) according to curved surface concrete thin plates characteristic, the trickling of concrete in order to control increases the workability of concrete, avoids blocking up
Pump line is filled in, is poured using the small particle concrete of incorporation water-reducing agent and flyash, and control out pump line mouth Control Measures for Concrete Slump
Degree is within the scope of 12~15cm;
8) different curvature designed according to curved sheets controls the layer height of opposite boundary line both sides concreting,
Layer height is 600~900mm, up accumulates concrete again after vibrating and making real in place;Total direction of propulsion also carrying out step by step, with
800~1200mm height is controlled, next section height concrete fully vibrates make real after carry out again one section construction, until
At peak.
Preferably, in step 1, space curved surface carry out floor projection after, establish coordinate net using reference axis as parallel lines into
It goes, the size of curvature is inversely proportional in the size and space curved surface of each grid area.
Preferably, in step 1, three semipermanent fixed absolute altitude datum marks are set, so as to each grid node mark of repetition measurement
Height is prepared for formwork;It first has to calculate and measuring goes out each node absolute altitude of double-parabolic slab, as controlling data, secondly measuring goes out
Absolute altitude at crossing point of axes, last a large amount of measurings go out grid node absolute altitude.
Preferably, in step 2, arc back of the body a tree, used in making timber for boats processing method is:The bed die of curved sheets is cut using setting-out,
The curve that grid node absolute altitude is linked to be is launched is used as Loft Line on the plank of 100mm thickness, and height is cut into according to Loft Line
For 100mm, the curved surface that thickness is 50mm carries on the back a tree, used in making timber for boats.
Preferably, in step 3, the automotive pump pours the minimum point that curved slab is arranged in when cast.
Preferably, in step 3, to prevent concrete from blocking pump line, the stone maximum particle diameter in concrete proportioning exists
3cm is hereinafter, timely curing concrete, and irrigation times are subject to concrete and keep moisture state, and curing period was at 14 days or more.
It is compared with prior art, the present invention having the following advantages and advantages,
1) with reference to finite element split plot design, calculation formula is converted by coordinate plane and calculates any point on abnormal curved surface
Space absolute altitude, and be that the floor projection of curved surface is divided into several 1000mm × 1000mm element mesh below by foundation with axis
Lattice, then these grid node absolute altitudes are subjected to measuring positioning, finally connection forms smooth space curved surface, this method operation letter
Single, absolute altitude positioning is very accurate, can substantially reduce measuring difficulty and labor intensity, accelerate construction progress, and good for formwork creation
Good condition, makes formwork accurate positioning, so that it is guaranteed that curved surface concrete thin plates construction quality.
2) different materials are chosen according to different curvature on curved slab and makees thin plate bed die, the i.e. general wooden model in the small place of curvature
Plate, the big place bamboo splint of curvature is upper simple and practicable in formwork supporting plate operation, compared with tradition uses punching block, eliminates cumbersome
The programs such as installation, correction, reinforcing, accordingly greatly accelerate construction speed.
3) arc back of the body a tree, used in making timber for boats processing method is used, it is ensured that bending effect and the load requirement of structure thin plate bed die are set to reach
Curvature is counted, ensures that the quality of curved surface concrete thin plates.
It 4), can poured up at a time by multidirectional while promoting casting method.Compared with timesharing casting method, labour can be saved
The tissue time of machinery, the allotment time of concrete, the time for handling construction joint, the duration is accordingly saved.And because it is primary
Forming does not have to indwelling construction joint, while effectively avoiding cold seam, therefore ensures the closely knit of abnormal curved surface concrete thin plates roof structure
Property.
In conclusion the method for the present invention can reduce difficulty of construction, speed of application is improved, ensures construction quality and safety, adds
The input of labour and material are saved in strong cost control, and compared with special steel form, convenient material drawing, more economical practicality has bright
Aobvious economic benefit.
Description of the drawings
Fig. 1 illustrates three-plane projection's schematic diagram of the present invention;
Fig. 2 illustrates space curved surface schematic diagram of the present invention;
Fig. 3 illustrates orthographic projection schematic diagram of the present invention;
Fig. 4 illustrates absolute altitude Z in space of the present invention and calculates schematic diagram;
Fig. 5 illustrates back of the body a tree, used in making timber for boats setting-out schematic diagram of the present invention;
Fig. 6 illustrates bed die formwork schematic diagram of the present invention;
Fig. 7 illustrates curved slab concreting of the present invention and promotes schematic diagram;
It illustrates:1. node absolute altitude, 2. curved surfaces, 3. planks, 4. Loft Lines, 5. bed dies, 6. curved surfaces carry on the back a tree, used in making timber for boats, 7. load steel
Pipe, 8. minimum points, 9. peaks, 10. opposite boundary lines.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to embodiments, to the present invention
It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to
Limit the present invention.
Below in conjunction with the accompanying drawings and specific embodiment is further described the application principle of the present invention.
Embodiment one
A kind of construction method of abnormal curved surface concrete thin plates, specific implementation method are as follows:
1. axis absolute altitude pilot measurement
For accurate quickstep face thin plate axis absolute altitude pilot measurement, using coordinate grid measurement and positioning method, by space curved surface
Floor projection is carried out, and perspective plane is divided into 1000mm × 1000mm or several smaller grids, reapplies formula calculating
The absolute altitude for going out in horizontal plane coordinate system to correspond to point on space curved surface at each grid node, is then showed absolute altitude
Pilot measurement mark, as the foundation of built and formwork, all calculated node absolute altitudes 1 are linked up can be formed one it is smooth
Curved surface 2, as shown in Figure 1.
Concrete application formula is as follows:
Vertical elevation Hc of 1.1 calculated curves on left side projects
The vertical elevation Hc calculation formula at any point are as follows in the drop shadow curve of left side:
R1, b0, h1 are given value, and wherein m is the point of contact of curve and b axis parallel lines, and R1 indicates left side drop shadow curve half
Diameter, b0 indicate that the distance of point of contact m to a axis, h1 indicate the vertical elevation of point of contact m, as shown in Figure 2.
Radius R of 1.2 calculated curves in orthographic projection
Radius R calculation formula of the curve in orthographic projection is as follows:
H0 is the opposite vertical elevation of coordinate origin, as shown in Figure 3.
1.3 calculate arbitrary point space vertical elevation Z on curved slab, as shown in Figure 4.
Arbitrary point space vertical elevation Z calculation formula are as follows on curved slab:
2. formwork designs
Usually back of the body a tree, used in making timber for boats generally is straight, thus setting-out patterning method can not be used to cut in curved sheets formwork application
Go out curved surface back of the body a tree, used in making timber for boats 6, it can be ensured that curved sheets formwork forming effect, principle are:The curve that grid node absolute altitude 1 is linked to be is launched
It is used as Loft Line 4 on 100 thick planks 3, the curved surface that 50 × 100 are cut into according to Loft Line 4 carries on the back a tree, used in making timber for boats 6, as shown in Figure 5.
3. concreting
It is unfavorable for vibrating to prevent concrete from trickling and excessively making thinner, it is ensured that quality is accelerated progress, pushed away simultaneously using multidirectional
It is specific as follows into method:
3.1, to ensure concrete discharging in time and pouring continuously, select automotive pump to be poured.
3.2, which pour general direction, to be promoted from minimum point 8 towards peak 9, while being opposite boundary with minimum point 8 and peak 9
Line 10 accumulates vibrated concrete to both sides.Replace blanking toward opposite 10 both sides of boundary line when pump truck blanking, to ensure both sides concrete
Simultaneously to propulsion at curved slab peak 9.Pour vibrate when manually vibrate receive light, it is ensured that concrete do not occur it is cold seam and it is close
It is real.
3.3 increase the workability of concrete, avoid according to curved surface concrete thin plates characteristic, the in order to control trickling of concrete
Pump line is blocked, is poured using the small particle concrete for mixing appropriate water-reducing agent and flyash, and control out pump line mouth coagulation
The native slump is within the scope of 12-15cm.
3.4 different curvatures designed according to curved sheets must control the layering of opposite 10 both sides concreting of boundary line
Highly, it is advisable with 750mm height, up accumulates concrete again after vibrating and making real in place.Total direction of propulsion also carrying out step by step, with
1100mm height is controlled, next section height concrete fully vibrates make real after carry out a section construction again, until curved surface
At peak 9.
4. quality control
4.1 axis absolute altitude pilot measurements operate
After space curved surface carries out floor projection, establishing coordinate net should carry out by parallel lines of reference axis, on the big ground of curvature
Side, grid is answered smaller.
4.2 modulo operations
Three semipermanent fixed absolute altitude datum marks of setting are prepared so as to each grid node absolute altitude 1 of repetition measurement for formwork.
It first has to calculate and measuring goes out each node absolute altitude 1 of double-parabolic slab, as controlling data, secondly measuring goes out axis point of intersection absolute altitude,
Last a large amount of measurings go out grid node absolute altitude 1.
The grid node space elevation data being computed carries out the processing of curved surface back of the body a tree, used in making timber for boats 6, is used as the load of curved surface plate bed die
Part, it is ensured that bed die 5 reaches the curvature requirement of design.Load steel pipe 7 is set up further according to absolute altitude, curved surface back of the body a tree, used in making timber for boats 6, the fixation of bed die 5, is added
Gu.Bed die 5 selects the preferable bamboo splint of quality and common plank sheathing to be used in conjunction with, in the preferable bamboo folder of curvature larger part intensity
Plate, to be bent.A tree, used in making timber for boats supporting template is carried on the back, as shown in Figure 6.
4.3 concreting
It to ensure that concreting is coherent, is poured using heat pump, to be arranged in the lower of bent plate, so as to cloth from the bottom up
Material is connected if any polylith curved slab, also allows for simultaneously to polylith curved slab blanking.Labour will prepare abundance, be sent in construction
Special messenger's whole process supervision.
The slump control of concrete, which is able to 12~15, to be advisable.To prevent concrete from blocking pump line, in concrete proportioning
Stone maximum particle diameter is not easy to be more than 3cm, but grading should meet the requirements.Concrete curing should be timely, and irrigation times are can make coagulation
Soil is kept subject to moisture state, and curing period is no less than 14 days.
Concreting is promoted from minimum point 8 towards peak 9, under should replacing toward opposite 10 both sides of boundary line when pump truck blanking
Material, pour vibrate when manually with receipts light is made real, casting direction is as shown in Figure 7.
Embodiment 2
Remaining is same as Example 1, the difference is that:According to the different curvature that curved sheets design, opposite boundary is controlled
The layer height of 10 both sides concreting of line, layer height 600mm up accumulate coagulation again after vibrating and making real in place
Soil;Total direction of propulsion also carrying out step by step, is controlled with 800mm height.
Embodiment 3
Remaining is same as Example 1, the difference is that:According to the different curvature that curved sheets design, opposite boundary is controlled
The layer height of 10 both sides concreting of line, layer height 900mm up accumulate coagulation again after vibrating and making real in place
Soil;Total direction of propulsion also carrying out step by step, is controlled with 1200mm height.
It should be noted that herein, the terms "include", "comprise" or its any other variant are intended to non-row
His property includes, so that the process, method, article or equipment including a series of elements includes not only those elements, and
And further include other elements that are not explicitly listed, or further include for this process, method, article or equipment institute it is intrinsic
Element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that including institute
State in the process, method, article or equipment of element that there is also other identical elements.
The above is made skilled artisans appreciate that or realizing this hair in the specific embodiment party of the present invention
It is bright.Various modifications to these embodiments will be apparent to one skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest range caused.
Claims (6)
1. a kind of construction method of abnormal curved surface concrete thin plates, which is characterized in that include the following steps:
Step 1, measurement and positioning
With reference to finite element split plot design, the space mark that calculation formula calculates any point on abnormal curved surface is converted by coordinate plane
Height carries out curved sheets axis absolute altitude pilot measurement and space curved surface is carried out floor projection using coordinate grid measurement and positioning method, with
Axis is that the floor projection of curved surface is divided into several 1000mm × 1000mm unit grids below by foundation, reapplies formula meter
The absolute altitude for corresponding to point on space curved surface in horizontal plane coordinate system at each grid node is calculated, then carries out absolute altitude
Live pilot measurement mark, as the foundation of built and formwork, all calculated node absolute altitudes (1), which are linked up, can form one
Smooth curved surface (2);
Step 2, formwork design
1) bed die (5) selects bamboo splint and common plank sheathing to be used in conjunction with, and chooses different materials according to different curvature on curved slab
Make bed die (5), to be bent;
2) the grid node space elevation data being computed carries out curved surface back of the body a tree, used in making timber for boats (6) and processes, and is used as the load of curved surface plate bed die (5)
Part sets up load steel pipe (7), curved surface back of the body a tree, used in making timber for boats (6) and bed die (5) further according to absolute altitude and fixes and reinforce;
3) arc back of the body a tree, used in making timber for boats processing method is used to ensure the bending effect and load requirement of bed die (5) structure, to reach design curvature;
Step 3, concreting
By multidirectional while promoting casting method, by concrete poured up at a time, Specific construction mode is as follows:
1) it is to ensure concrete discharging in time and pour continuously, automotive pump is selected to be poured;
2) it pours general direction to promote from minimum point (8) towards peak (9), while being arranged between minimum point (8) and peak (9)
Vibrated concrete is accumulated in opposite boundary line (10) to both sides, replaces blanking toward opposite boundary line (10) both sides when pump truck blanking, makes both sides
Concrete is promoted at the peak (9) of curved slab simultaneously, is manually vibrated pouring the when of vibrating and is received light, it is ensured that concrete does not occur
Cold seam is simultaneously closely knit;
3) according to curved surface concrete thin plates characteristic, the trickling of concrete in order to control increases the workability of concrete, avoids block pumps
Pipe is poured using the small particle concrete of incorporation water-reducing agent and flyash, and controls out pump line mouth concrete slump and exist
Within the scope of 12~15cm;
4) different curvature designed according to curved sheets controls the layer height of opposite boundary line (10) both sides concreting,
Layer height is 600~900mm, up accumulates concrete again after vibrating and making real in place;Total direction of propulsion also carrying out step by step, with
800~1200mm height is controlled, next section height concrete fully vibrates make real after carry out a section construction again, until bent
At the peak (9) in face.
2. a kind of construction method of abnormal curved surface concrete thin plates according to claim 1, which is characterized in that in step 1
In, after space curved surface carries out floor projection, establishes coordinate net and carried out by parallel lines of reference axis, the size of each grid area
It is inversely proportional with the size of curvature on space curved surface.
3. a kind of construction method of abnormal curved surface concrete thin plates according to claim 1, which is characterized in that in step 1
In, three semipermanent fixed absolute altitude datum marks of setting are prepared so as to each grid node absolute altitude (1) of repetition measurement for formwork;First
It calculates and measuring goes out each node absolute altitude (1) of double-parabolic slab, as controlling data, secondly measuring goes out axis point of intersection absolute altitude, most
A large amount of measurings go out grid node absolute altitude (1) afterwards.
4. a kind of construction method of abnormal curved surface concrete thin plates according to claim 1, which is characterized in that in step 2
In, arc back of the body a tree, used in making timber for boats processing method is:The bed die (5) that curved sheets are cut using setting-out, grid node absolute altitude (1) is linked to be
Curve launch on the plank (3) of 100mm thickness be used as Loft Line (4), according to Loft Line (4) cut into height be 100mm, thickness
The curved surface that degree is 50mm carries on the back a tree, used in making timber for boats (6).
5. a kind of construction method of abnormal curved surface concrete thin plates according to claim 1, which is characterized in that in step 3
In, the automotive pump pours the minimum point (8) that curved slab is arranged in when cast.
6. a kind of construction method of abnormal curved surface concrete thin plates according to claim 1, which is characterized in that in step 3
In, to prevent concrete from blocking pump line, the stone maximum particle diameter in concrete proportioning is in 3cm hereinafter, timely curing concrete, is poured
Waterside number be subject to concrete keep moisture state, curing period, was at 14 days or more.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110453909A (en) * | 2019-08-30 | 2019-11-15 | 清华大学 | A kind of braiding structure space curved surface shell concrete blinding system and its construction method |
CN111321885A (en) * | 2020-03-13 | 2020-06-23 | 中国电建市政建设集团有限公司 | Construction method of special-shaped template reinforced concrete curved overflow surface |
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CN101538907A (en) * | 2009-03-25 | 2009-09-23 | 中建三局第二建设工程有限责任公司 | Construction method for building concrete superface with surface modeling |
DE102013016659A1 (en) * | 2013-10-09 | 2015-04-09 | Hochschule Anhalt | Process for the production of a form-active structure and a structural support structure |
CN104818792A (en) * | 2015-04-10 | 2015-08-05 | 广东电白建设集团有限公司 | Measurement, control and construction method for curved roof formwork system |
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2018
- 2018-04-02 CN CN201810305486.8A patent/CN108678173A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101538907A (en) * | 2009-03-25 | 2009-09-23 | 中建三局第二建设工程有限责任公司 | Construction method for building concrete superface with surface modeling |
DE102013016659A1 (en) * | 2013-10-09 | 2015-04-09 | Hochschule Anhalt | Process for the production of a form-active structure and a structural support structure |
CN104818792A (en) * | 2015-04-10 | 2015-08-05 | 广东电白建设集团有限公司 | Measurement, control and construction method for curved roof formwork system |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110453909A (en) * | 2019-08-30 | 2019-11-15 | 清华大学 | A kind of braiding structure space curved surface shell concrete blinding system and its construction method |
CN111321885A (en) * | 2020-03-13 | 2020-06-23 | 中国电建市政建设集团有限公司 | Construction method of special-shaped template reinforced concrete curved overflow surface |
CN111321885B (en) * | 2020-03-13 | 2021-10-29 | 中国电建市政建设集团有限公司 | Construction method of special-shaped template reinforced concrete curved overflow surface |
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Application publication date: 20181019 |