CN108672218A - A kind of intelligent dispenser system and its dispensing method of integration testing - Google Patents

A kind of intelligent dispenser system and its dispensing method of integration testing Download PDF

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Publication number
CN108672218A
CN108672218A CN201810841510.XA CN201810841510A CN108672218A CN 108672218 A CN108672218 A CN 108672218A CN 201810841510 A CN201810841510 A CN 201810841510A CN 108672218 A CN108672218 A CN 108672218A
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CN
China
Prior art keywords
dispensing
glue
dispenser system
dispensing valve
intelligent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810841510.XA
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Chinese (zh)
Inventor
邓章
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Intelligent Automation Equipment Zhuhai Co Ltd
Intelligent Automation Zhuhai Co Ltd
Original Assignee
Intelligent Automation Zhuhai Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Intelligent Automation Zhuhai Co Ltd filed Critical Intelligent Automation Zhuhai Co Ltd
Priority to CN201810841510.XA priority Critical patent/CN108672218A/en
Publication of CN108672218A publication Critical patent/CN108672218A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1002Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves

Abstract

The present invention discloses and provides a kind of intelligent dispenser system and its dispensing method of integration testing, automation campaign, control, acquisition, analysis and feedback that wherein dispenser system has the function of etc.;Wherein, dispensing method is fed back by the cycle that multiple dispensing acquisition testings calculate, and real time monitoring and successive optimization can be carried out to process control for dispensing glue, meets dispensing precision, quality requirement height, while requiring glue performance harsh scene.The present invention includes a kind of intelligent dispenser system of integration testing, the intelligent dispenser system of integration testing include three-shaft linkage device, CCD camera, glue dispensing valve and with the matched baroceptor of glue dispensing valve and dispensing controller, CCD camera is respectively positioned on glue dispensing valve in the enforcement division of three-shaft linkage device, the bottom of glue dispensing valve is provided with dispensing needle head, and dispensing controller includes dispensing valve events acquisition module, glue dispensing valve air pressure acquisition module and glue dispensing valve flow collection module.The present invention can be used for the technical field of dispenser system design.

Description

A kind of intelligent dispenser system and its dispensing method of integration testing
Technical field
The present invention relates to the intelligent dispenser systems and its dispensing method of a kind of integration testing.
Background technology
Dispenser Intelligent Developing Trends are apparent in recent years, gradually increase intelligent dispenser design innovation.But most intelligence Energy dispenser mainly emphasizes that automation process is realized and the perception of part detects.
Traditional dispenser is made of glue dispensing valve, Glue dripping head, controller, when applied to rough dispensing scene, to dispensing essence Degree and dispensing quality requirement be not high, while requiring glue performance not harsh;But when applied to accurate scene, especially electronics Industry device is more and more accurate, and semicon industry or MEMS class devices are more and more, and dispensing precision controlling difficulty is increasing, and And it subsequently needs to add vision-based detection.
Traditional dispensing equipment is for dispensing function that is semi-automatic, automating, but dispensing parameter is needed through glue, carrier property A large amount of tune machine experiments are carried out to determine.Feedback data, only open-loop control system can not be obtained.
Traditional dispenser does not have data analysis and monitoring function, to the analysis of detection data mostly in other equipment into Row or technological action be fully completed after offline in the ends PC independent process.Traditional equipment does not also have intellectual analysis work(simultaneously Can, when facing the application scenarios that glue is environmentally sensitive or dispensing required precision is high, need each of stringent management and control devices technique Parameter, and determine accurate quantitative relationship between each parameter, and traditional dispenser does not have the work(of such intelligent analysis Energy.
Invention content
The technical problem to be solved in the present invention is to provide the intelligent dispenser system and its dispensing method of a kind of integration testing, Automation campaign, control, acquisition, analysis and feedback that middle dispenser system has the function of etc.;Wherein, dispensing method passes through multiple points The cycle feedback that glue acquisition testing calculates, can carry out process control for dispensing glue real time monitoring and successive optimization, meet dispensing essence Degree, quality requirement are high, while requiring glue performance harsh scene.
The technical solution adopted in the present invention is:The present invention includes a kind of intelligent dispenser system of integration testing, the collection Intelligent dispenser system at test include three-shaft linkage device, CCD camera, glue dispensing valve and with the matched gas of the glue dispensing valve Pressure sensor and dispensing controller, the CCD camera are respectively positioned on the enforcement division of the three-shaft linkage device with the glue dispensing valve On, the bottom of the glue dispensing valve is provided with dispensing needle head, and the dispensing controller includes dispensing valve events acquisition module, glue dispensing valve Air pressure acquisition module and glue dispensing valve flow collection module.
Further, intelligent control card, the intelligent control card are additionally provided in the enforcement division of the three-shaft linkage device Control and acquire the motion state of the motor in the three-shaft linkage device, lead screw and cylinder.
Further, the dispenser system further includes image analysis module, and the CCD camera includes camera lens directed downwardly first Towards the second camera of dispensing needle head side, the CCD camera connect with described image analysis module electric signal for camera and camera lens.
The invention also includes a kind of dispensing methods of the intelligent dispenser system of integration testing, and this method comprises the following steps:
A, wait for that dispensing workpiece flows into dispensing station and fixation, three-shaft linkage device carries out freely activity, CCD camera and treats dispensing work Part and its dispensing position are positioned, and location information is conveyed to intelligent control card record;
B, dispensing operation is carried out successively, and when each dispensing, baroceptor obtains the pressure value of system supply glue dispensing valve, dispensing control Device processed obtains glue dispensing valve actuation time of glue dispensing valve, chamber pressure value, gas supply flow value, after glue squeezes out, using CCD camera into Capable detection of taking pictures carries out judgement Forming Quality, and the automatic shape for calculating glue, distribution and glue height, glue by picture quality Width, and image information is transmitted to image analysis module storage;
C, during real-time tracing dispensing parameters quantitative variation, acquired by a large amount of data, and dynamic intelligence Analysis simulates the quantitatively or semi-quantitatively relational expression between dependent variable and independent variable, and carries out simulative optimization by repeating step B Analysis calculates the Optimal Parameters configuration combination for meeting optimal dispensing effect in real time.
Further, in stepb, the Forming Quality of picture quality is that whether glue defective or bubble.
Beneficial effects of the present invention are:The present invention is directed to the integral design of intelligent dispenser system, dynamic in automation dispensing On the basis of work, increase the intellectual analysis of automatic detection identification and technological parameter and detection data.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention;
Fig. 2 is the signal control composition figure of the present invention.
Specific implementation mode
As shown in Figures 1 and 2, specific implementation mode of the invention is:The present invention includes a kind of intelligent point of integration testing Colloid system, the intelligent dispenser system of the integration testing include three-shaft linkage device 1, CCD camera, glue dispensing valve 2 and with it is described 2 matched baroceptor 3 of glue dispensing valve and dispensing controller 4, the CCD camera are respectively positioned on described with the glue dispensing valve 2 In the enforcement division of three-shaft linkage device 1, the bottom of the glue dispensing valve 2 is provided with dispensing needle head 5, and the dispensing controller 4 includes Dispensing valve events acquisition module, glue dispensing valve air pressure acquisition module and glue dispensing valve flow collection module.
Further, intelligent control card 6, the intelligent control are additionally provided in the enforcement division of the three-shaft linkage device 1 Card 6 controls and acquires the motion state of the motor in the three-shaft linkage device 1, lead screw and cylinder.
Further, the dispenser system further includes image analysis module, and the CCD camera includes camera lens directed downwardly first Towards the second camera of 5 side of dispensing needle head, the CCD camera and described image analysis module electric signal connect for camera 7 and camera lens It connects.
The invention also includes a kind of dispensing methods of the intelligent dispenser system of integration testing, and this method comprises the following steps:
A, wait for that dispensing workpiece flows into dispensing station and fixation, three-shaft linkage device 1 carry out free activity, CCD camera treats dispensing Workpiece and its dispensing position are positioned, and location information is conveyed to intelligent control card 6 and is recorded;
B, dispensing operation is carried out successively, and when each dispensing, baroceptor 3 obtains the pressure value of system supply glue dispensing valve 2, dispensing The glue dispensing valve actuation time of the acquisition glue dispensing valve 2 of controller 4, chamber pressure value, gas supply flow value use CCD phases after glue squeezes out Machine carries out detection of taking pictures, and judgement Forming Quality, and automatic shape, distribution and the glue for calculating glue are carried out by picture quality Height, glue are wide, and image information is transmitted to image analysis module storage;
C, during real-time tracing dispensing parameters quantitative variation, acquired by a large amount of data, and dynamic intelligence Analysis simulates the quantitatively or semi-quantitatively relational expression between dependent variable and independent variable, and carries out simulative optimization by repeating step B Analysis calculates the Optimal Parameters configuration combination for meeting optimal dispensing effect in real time.
Further, in stepb, the Forming Quality of picture quality is that whether glue defective or bubble.
Beneficial effects of the present invention are:The present invention is directed to the integral design of intelligent dispenser system, dynamic in automation dispensing On the basis of work, increase the intellectual analysis of automatic detection identification and technological parameter and detection data.By multiple dispensing-acquisitions- The cycle of detection-calculating is fed back, and real time monitoring and successive optimization can be carried out to process control for dispensing glue.
CCD camera acts in intelligent dispenser system, you can carries out fixation and recognition, and can be detected analysis.Work as dispensing When the cycle time (turnaround time) of station require stringent, fixation and recognition and two steps of detection can be separated, are respectively adopted individually Camera carry out.Height further for glue and contour shape identification can be used the CCD camera of side fixed installation individually into Row identification.
Dispensing effect determined by various technological parameters, including control system for air pressure p, gas supply flow f, glue dispensing valve 2 aperture D, the viscosity t of glue, the diameter d of dispensing needle head 5, and the performance of glue is also there are many characterization parameter, including the high h of glue, Whether glue wide w contains bubble, defect etc. in glue consistency, glue.It can real-time tracing by detection means such as sensor, visions The quantitative variation of parameters during automation dispensing, and further closed interactive between dispensing parameter and glue performance parameter It is the fitting of being associated property, you can deeply identify the correlation between parameters, and how to adjust parameters to dispensing Performance optimizes.
The dispenser of the design has the master control-intelligence for automating the functions such as movement, control, acquisition, analysis and feedback Analysis system increases artificial intelligence deep learning algorithm in master control-intelligent analysis system, then can pass through the automatic of dispenser system Change reciprocal operation, learn the dispensing parameter of different product and the detection data of glue, carry out Adaptive matching, to intelligent metaplasia At the optimal dispensing parameter combination for meeting feature product.
Intelligence dispenser of the present invention, with intelligent acquisition and intellectual analysis for main outstanding feature.By to dispensing The each factor for influencing dispensing performance and assessment glue performance feature is drafted out, union by the analysis and decomposition of operational characteristic Quantitative collection and assessment are carried out to such parameter at specific sensor or data acquisition device, finally receive various data-signals It combines in image analysis module, carries out comprehensive assessment analysis.It is acquired by a large amount of data and dynamic intellectual analysis, mould The quantitatively or semi-quantitatively relational expression between dependent variable and independent variable is drawn up, and passes through internal machine learning and deep learning algorithm It carries out simulative optimization analysis and calculates the Optimal Parameters configuration combination for meeting optimal dispensing effect in real time.
Intelligent control card 6 in the present invention is responsible for the various different information of acquisition, and concentrates the intellectual analysis for carrying out composite type, Its information includes automation motion detection:Motor spinning movement, lead screw movement position, limit signal, cylinder movement;Dispensing controls The signal that device 4 acquires includes dispensing controller air pressure signal, flow signal, glue chamber pressure, dispensing valve events, dispensing path Feedback;CCD camera detection data feedback includes that glue is high, glue is wide, glue profile, if has bubble or defect.
Automation acts, including the movement of the executive components such as motor, lead screw, cylinder by control card control and acquires, and Glue dispensing valve 2 and plastic emitting action carry out centralized control by dispensing controller 4.And CCD carries out dispensing effect monitoring, then passes through image Capture card or CCD camera software carry out independent process.Motion control is acquired as auxiliary signal, and dispensing control is used as plastic emitting core Parameter is acquired and monitors, and CCD imaging datas are then the feedback data of dispensing effect.In this master control-intelligent analysis system In, the independent variable factor, the non-primary component factor and the dependent variable factor have different acquisition hardwares and path to be collected, summarize, warp Cross turn-key system centralized collection and further Machining Analysis.By coupling the Parameters variation relationship of independent variable, dependent variable, further Feed back to the execution unit of dispensing control and motion control.The system can between the quantitative relationship the various variables of dispensing process into Row association analysis simultaneously optimizes.The data-signal that quantitative collection can be carried out in this equipment, has collected had an impact dispensing effect Technological parameter, including control system for air pressure p, gas supply flow f, dispensing clear valve diameter D, the viscosity t of glue, the diameter of Glue dripping head D, and the performance of glue is also there are many characterization parameter, including the high h of glue, the wide w of glue, in glue consistency, glue whether containing bubble, lack It falls into.
By the detection means such as sensor, vision can real-time tracing automate dispensing during parameters quantitative change Change, and be further fitted being associated property of interactive relationship between dispensing parameter and glue performance parameter, you can deeply identification is each Correlation between a parameter, and how to adjust parameters and dispensing performance is optimized.
The present invention can be used for the technical field of dispenser system design.

Claims (5)

1. a kind of intelligent dispenser system of integration testing, it is characterised in that:It includes three-shaft linkage device(1), CCD camera, point Glue valve(2)With the equal and glue dispensing valve(2)Matched baroceptor(3)And dispensing controller(4), the CCD camera With the glue dispensing valve(2)It is respectively positioned on the three-shaft linkage device(1)Enforcement division on, the glue dispensing valve(2)Bottom be provided with Dispensing needle head(5), the dispensing controller(4)Including dispensing valve events acquisition module, glue dispensing valve air pressure acquisition module and dispensing Valve flow collection module.
2. a kind of intelligent dispenser system of integration testing according to claim 1, it is characterised in that:The three-shaft linkage dress It sets(1)Enforcement division on be additionally provided with intelligent control card(6), the intelligent control card(6)It controls and acquires the three-shaft linkage Device(1)In motor, lead screw and cylinder motion state.
3. a kind of intelligent dispenser system of integration testing according to claim 2, it is characterised in that:The dispenser system is also Including image analysis module, the CCD camera includes camera lens first camera directed downwardly(7)With camera lens towards dispensing needle head(5)One The second camera of side, the CCD camera are connect with described image analysis module electric signal.
4. a kind of dispensing method of the intelligent dispenser system of integration testing as described in claim 1-3 any one, feature It is, includes the following steps:
A, wait for that dispensing workpiece flows into dispensing station and fixation, three-shaft linkage device(1)Freely activity, CCD camera is carried out to treat a little Glue workpiece and its dispensing position are positioned, and location information is conveyed to intelligent control card(6)Record;
B, dispensing operation, when each dispensing, baroceptor are carried out successively(3)Acquisition system supplies glue dispensing valve(2)Pressure value, Dispensing controller(4)Obtain glue dispensing valve(2)Glue dispensing valve actuation time, chamber pressure value, gas supply flow value, glue squeeze out after, Detection of taking pictures is carried out using CCD camera, judgement Forming Quality is carried out by picture quality, and the automatic shape for calculating glue, Distribution and glue height, glue are wide, and image information is transmitted to image analysis module storage;
C, during real-time tracing dispensing parameters quantitative variation, acquired by a large amount of data, and dynamic intelligence Analysis simulates the quantitatively or semi-quantitatively relational expression between dependent variable and independent variable, and carries out simulative optimization by repeating step B Analysis calculates the Optimal Parameters configuration combination for meeting optimal dispensing effect in real time.
5. dispensing method according to claim 4, it is characterised in that:In stepb, the Forming Quality of picture quality is glue Whether water defective or bubble.
CN201810841510.XA 2018-07-27 2018-07-27 A kind of intelligent dispenser system and its dispensing method of integration testing Pending CN108672218A (en)

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109530159A (en) * 2018-12-06 2019-03-29 深圳源明杰科技股份有限公司 Dispensing method, equipment and readable storage medium storing program for executing
CN110376208A (en) * 2019-07-18 2019-10-25 深圳市鹰眼在线电子科技有限公司 The detection method and spot gluing equipment of point glue equipment and its dispensing size
CN110427011A (en) * 2019-07-16 2019-11-08 珠海达明科技有限公司 A kind of intelligent monitoring for automation equipment and real-time compensation system and method
CN110530273A (en) * 2019-09-23 2019-12-03 易思维(杭州)科技有限公司 Gluing information detecting method based on structural light measurement
CN112206980A (en) * 2020-09-28 2021-01-12 苏州天准科技股份有限公司 Glue dispensing device and glue dispensing system
CN112221837A (en) * 2020-09-28 2021-01-15 苏州天准科技股份有限公司 Dispensing equipment and dispensing system
CN112487706A (en) * 2020-11-13 2021-03-12 北京遥测技术研究所 Automatic mounting parameter intelligent decision method based on ensemble learning
CN112916351A (en) * 2021-01-22 2021-06-08 苏州市星光精密机械有限公司 Real-time speed dispensing method
CN113117988A (en) * 2021-03-08 2021-07-16 同济大学 Dispensing path control method for bonding surface of cup body and seat ring of toilet
WO2021168174A1 (en) 2020-02-20 2021-08-26 Nordson Corporation Improved fluid dispensing process control using machine learning and system implementing the same
CN113751280A (en) * 2021-10-12 2021-12-07 苏州汇创芯精密智能装备有限公司 Dispensing machine and double-temperature feedback system thereof
CN114308577A (en) * 2021-12-30 2022-04-12 苏州天一精密制造有限公司 Novel semiconductor dispensing processing method
CN114653538A (en) * 2022-03-22 2022-06-24 苏州小蜂视觉科技有限公司 Self-learning closed-loop dispensing system and method

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CN208928479U (en) * 2018-07-27 2019-06-04 珠海市运泰利自动化设备有限公司 A kind of intelligent dispenser system of integration testing

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CN2401963Y (en) * 1999-12-15 2000-10-18 深圳开发科技股份有限公司 Float block automatic glue dropping machine
JP2004195291A (en) * 2002-12-16 2004-07-15 Fuji Mach Mfg Co Ltd Setup apparatus of glue dispenser
JP2011200821A (en) * 2010-03-26 2011-10-13 Panasonic Corp Paste coating apparatus and paste coating method
CN103721893A (en) * 2013-12-16 2014-04-16 华中科技大学 Dispensing control system for production of RFID (radio frequency identification) tag
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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109530159A (en) * 2018-12-06 2019-03-29 深圳源明杰科技股份有限公司 Dispensing method, equipment and readable storage medium storing program for executing
CN110427011A (en) * 2019-07-16 2019-11-08 珠海达明科技有限公司 A kind of intelligent monitoring for automation equipment and real-time compensation system and method
CN110376208A (en) * 2019-07-18 2019-10-25 深圳市鹰眼在线电子科技有限公司 The detection method and spot gluing equipment of point glue equipment and its dispensing size
CN110530273A (en) * 2019-09-23 2019-12-03 易思维(杭州)科技有限公司 Gluing information detecting method based on structural light measurement
CN110530273B (en) * 2019-09-23 2024-04-02 易思维(杭州)科技股份有限公司 Gluing information detection method based on structured light measurement
WO2021168174A1 (en) 2020-02-20 2021-08-26 Nordson Corporation Improved fluid dispensing process control using machine learning and system implementing the same
CN112221837A (en) * 2020-09-28 2021-01-15 苏州天准科技股份有限公司 Dispensing equipment and dispensing system
CN112206980A (en) * 2020-09-28 2021-01-12 苏州天准科技股份有限公司 Glue dispensing device and glue dispensing system
CN112487706A (en) * 2020-11-13 2021-03-12 北京遥测技术研究所 Automatic mounting parameter intelligent decision method based on ensemble learning
CN112487706B (en) * 2020-11-13 2023-10-17 北京遥测技术研究所 Automatic mounting parameter intelligent decision method based on ensemble learning
CN112916351A (en) * 2021-01-22 2021-06-08 苏州市星光精密机械有限公司 Real-time speed dispensing method
CN113117988A (en) * 2021-03-08 2021-07-16 同济大学 Dispensing path control method for bonding surface of cup body and seat ring of toilet
CN113751280A (en) * 2021-10-12 2021-12-07 苏州汇创芯精密智能装备有限公司 Dispensing machine and double-temperature feedback system thereof
CN114308577A (en) * 2021-12-30 2022-04-12 苏州天一精密制造有限公司 Novel semiconductor dispensing processing method
CN114653538A (en) * 2022-03-22 2022-06-24 苏州小蜂视觉科技有限公司 Self-learning closed-loop dispensing system and method

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