A kind of end template integral hoisting method
Technical field
The present invention relates to technical field of bridge engineering more particularly to a kind of end template integral hoisting methods.
Background technology
Commonly used cast-in-situ box girder structure is the bridge box and beam structure within 150m, and it is prefabricated that the country mostly uses single span single-unit
The structure of installation, being influenced by region limitation, prefabricated fabricating yard limitation etc. due to, cast-in-situ box girder structure may be used,
Cast-in-situ box girder is also the structure applied to science of bridge building, especially in the case where place is limited or complex environment, cast-in-place afterward stretch box beam
Using will be more and more.
It needs to use end template during cast-in-place afterward stretch box beam, end template is the basis of cast-in-situ box girder technology, good
Bed die plate technique determines the engineering design of cast-in-situ box girder technology, working procedure, construction budget etc..So end template engineering
Construction technology is most important, it is concerning the quality to whole building engineering.
Originally, end template engineering is that concrete blinding not only expends material, also delay engineering because it cannot be recycled
The time of construction, labor intensive and material resources.Early in the twentieth century, there is assembled sizing plank sheathing, be conducive to making again for template
With, so that the development of template is had big leap, it is subsequent machine-building occur again, thus instead of handmade, greatly save
Time, in the 1960s, there is Combined type sizing template.Later, with the gradual development of end template engineering technology,
The technology of end template engineering is also more and more ripe, keeps engineering construction more flexible.
End template engineering technology mostly uses the raw materials group such as timber, steel plate and glued board and builds up panel body system and support system.
After engineering, which is then needed to be removed using long crowbar, only from project cost, the engineering is just
The 15-30% of overall cost is accounted for, which has a very important role for whole bridge construction engineering.
End template engineering technology will meet building foundation requirement, need to keep building from installation quality, when installation
Shape and position, it is ensured that sealing not spillage;From security performance, bearing capacity, rigidity and stability are taken into account;From economy
From the point of view of angle, need to meet assembly and disassembly simplicity, nonexpondable requirement.
For 33 construction of cast-in-situ box-beam, quantities is huge, if scene carries out the assembly of bed die after having set up scaffold,
Construction safety restraining factors are big, inefficiency.
Invention content
Present invention seek to address that the deficiencies in the prior art, and a kind of end template integral hoisting method is provided.
The present invention to achieve the above object, using following technical scheme:A kind of end template integral hoisting method, feature exist
It is as follows in, the end template integral hoisting the step of:
1. adjusting
The silk support of scaffold is adjusted according to calculating absolute altitude first, survey crew is in scaffold construction after the completion of adjusting
Bridge center line is released on platform;
2. single-chip template is hung oneself
The assembled single-chip template completed is hung to corresponding position on bridge with crane, using line pendant by template center line with apply
On work platform center line alignment after whereabouts template to scaffold Si Tuonei;
3. connecting
It being buckled with dovetail and connect the girder steel of template bottom with the silk support, the girder steel is a kind of porous girder steel of hollow out,
The girder steel is equipped with eyelet, and the eyelet is for fixation and connection between the girder steel and other supplementary materials, the steel
The connection of the corner of beam is connected using bent angle girder steel, and the support of the girder steel uses retractable support lever, is connected in Lin Bianchu
Security protection scaffold tubes play and face side safety protection function;
4. splicing installation
Remaining template is installed successively by the above process, remaining template includes wooden frame and scaffold, on the wooden frame side wall
Groove is each provided at the both ends in portion, the girder steel is fixedly connected in the groove;
Formation construction channel is connected using bamboo slab rubber temporarily between each single-chip template, is carried out using fillet device at fillet
Fillet processing;
5. thin portion adjusts
Installation is complete and after connecting, survey crew sets and elevation setting-out in the enterprising line position of template, according to setting-out for all templates
As a result thin portion adjustment is carried out to template position absolute altitude;
6. being laid with
Start large area after the completion of adjustment and be laid with the bamboo slab rubber panel, so that all templates is connected, complete box beam bottom
The laying of plate.
Particularly, the step 2. in crane be 25t.
Particularly, the step 3. in girder steel be RMD main body girder steels.
Particularly, the step 3. in the cross sectional dimensions of girder steel be 225*176mm, the bending strength of the girder steel is
4020KN/m2。
Particularly, the step 4. in the cross sectional dimensions of wooden frame be 150*65mm, the bending strength of the wooden frame is
186KN/m2。
Particularly, the step 4. in depth of groove be 9mm.
Particularly, the step 4. in fillet device be first spread three-ply board, then nail on one on the three-ply board surface
Layer galvanized iron sheet.
The beneficial effects of the invention are as follows:The present invention uses steel wood articulated system, ground spliced molding, Integral Lifting Technology work
Skill, all bed dies are begun preparing for before going into operation at the scene, and spicing forming type, in advance carries out an acceptance inspection to various sizes at the scene, and nothing is asked
After topic while scaffold building, the integral hoisting of bed die is carried out, construction efficiency is substantially increased.
Description of the drawings
Fig. 1 is the vertical view of the present invention;
Fig. 2 is the partial enlarged view at A in Fig. 1;
Fig. 3 is the cross-sectional view of the present invention;
Fig. 4 is the partial enlarged view at B in Fig. 3
In figure:1- security protection scaffold tubes;2- bamboo slab rubbers;3- fillet devices;4- bent angle girder steels;5- retractable support levers;
6- wooden frames;7- girder steels;8- scaffolds;
It is described in detail with reference to attached drawing below with reference to the embodiment of the present invention.
Specific implementation mode
The invention will be further described with reference to the accompanying drawings and examples:
As shown in Figs 1-4, a kind of end template integral hoisting method, which is characterized in that the step of the end template integral hoisting
It is rapid as follows:
1. adjusting
The silk support of scaffold 8 is adjusted according to calculating absolute altitude first, survey crew applies in scaffold 8 after the completion of adjusting
Bridge center line is released on work platform;
2. single-chip template is hung oneself
The assembled single-chip template completed is hung to corresponding position on bridge with crane, using line pendant by template center line with apply
On work platform center line alignment after whereabouts template to scaffold 8 Si Tuonei;
3. connecting
It is buckled with dovetail and connect the girder steel 7 of template bottom with the silk support, the girder steel 7 is a kind of porous girder steel of hollow out
7, the girder steel 7 is equipped with eyelet, and the eyelet is for fixation and connection between the girder steel 7 and other supplementary materials, institute
The connection for stating the corner of girder steel 7 is connected using bent angle girder steel 4, and the support of the girder steel 7 uses retractable support lever 5, is facing
It is connected with security protection scaffold tubes 1 at side, plays and faces side safety protection function;
4. splicing installation
Remaining template is installed successively by the above process, remaining template includes wooden frame 6 and scaffold 8,6 side wall of the wooden frame
Groove is each provided at the both ends on top, the girder steel 7 is fixedly connected in the groove;
Between each single-chip template using bamboo slab rubber 2 temporarily connection formed construction channel, at fillet using fillet device 3 into
The processing of row fillet;
5. thin portion adjusts
Installation is complete and after connecting, survey crew sets and elevation setting-out in the enterprising line position of template, according to setting-out for all templates
As a result thin portion adjustment is carried out to template position absolute altitude;
6. being laid with
Start large area after the completion of adjustment and be laid with 2 panel of bamboo slab rubber, so that all templates is connected, complete box beam bottom
The laying of plate.
Particularly, the step 2. in crane be 25t.
Particularly, the step 3. in girder steel 7 be RMD main body girder steels.
Particularly, the step 3. in the cross sectional dimensions of girder steel 7 be 225*176mm, the bending strength of the girder steel 7 is
4020KN/m2。
Particularly, the step 4. in wooden frame 6 cross sectional dimensions be 150*65mm, bending strength 186KN/m2。
Particularly, the step 4. in depth of groove be 9mm.
Particularly, the step 4. in fillet device 3 be first spread three-ply board, then nail on one on the three-ply board surface
Layer galvanized iron sheet.
When the present invention works, all bed dies are begun preparing for before going into operation at the scene, at the scene spicing forming type, in advance to various
Size carries out an acceptance inspection, and after no problem, while scaffold 8 is set up, carries out the integral hoisting of end template, substantially increases construction
Efficiency, before construction, it is necessary to which stringent demonstration ensures the stability of end template entirety, the connection fastener and intensity of all end templates
Rigidity passes through stringent calculating, ensures the stability of whole bed die, ensures Hoisting Security.
The present invention is exemplarily described above in conjunction with attached drawing, it is clear that the present invention implements not by aforesaid way
Limitation, as long as using the various improvement of inventive concept and technical scheme of the present invention progress, or not improved direct application
In other occasions, within protection scope of the present invention.