CN106120561A - A kind of cast-in-situ box girder template construct installation method - Google Patents

A kind of cast-in-situ box girder template construct installation method Download PDF

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Publication number
CN106120561A
CN106120561A CN201610517843.8A CN201610517843A CN106120561A CN 106120561 A CN106120561 A CN 106120561A CN 201610517843 A CN201610517843 A CN 201610517843A CN 106120561 A CN106120561 A CN 106120561A
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China
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template
pontic
flange plate
cast
flitch
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CN201610517843.8A
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CN106120561B (en
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宿巳光
王虎成
宋秀成
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China Third Metallurgical Group Co Ltd
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China Third Metallurgical Group Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The present invention relates to a kind of cast-in-situ box girder template construct installation method, including: 1) cast-in-situ box girder template construct, cast-in-situ box girder template all uses plain form to make;Chamber template is by the many groups support frame being longitudinally uniformly arranged along it and encloses the peripheral template being located at support frame peripheral and forms;2) cast-in-situ box girder model sheetinstallat;Carry out chamfering one-shot forming outside end template, chamber template, flange plate template and the installation of side template, drip and the pontic edge of a wing successively.In the present invention, cast-in-situ box girder template all uses plain form to make, and has from heavy and light, breadth is big, intensity is high, the demoulding is easy, pour rear surface smooth and beautiful appearance, the advantage such as have good workability, and is more suitable for large bridge construction;Cast-in-situ box girder template construct installation method of the present invention is simple, easy construction, and outside drip and the pontic edge of a wing, chamfering can be one-body molded when pouring, and construction quality is high.

Description

A kind of cast-in-situ box girder template construct installation method
Technical field
The present invention relates to technical field of bridge construction, particularly relate to a kind of cast-in-situ box girder template construct installation method.
Background technology
In bridge construction, the box beam of reinforced concrete structure is divided into prefabricated case beam and cast-in-situ box girder, and wherein cast-in-situ box girder is many For Large Scale and Continuous bridge construction, its work progress is: bracket basis construction-support installation-end template installation-pre-pressing bracket- Precompressed unloads-adjusts end template absolute altitude-base plate and web reinforcement and installed under prestressing-side template and interior template (chamber template) peace Fill-pour template-roof steel bar and installed under prestressing in base plate and web concrete-dismounting-pour concrete roof-health preserving- Stretch-draw-hole path pressure grouting-end-blocking-support removing.
Be currently used for template many employings steel form of cast-in-situ box girder, its exist from great, seam is many, pours rear surface quality The best, demoulding difficulty, the shortcoming that the number of turnover is low, service life is short.It addition, when bridge construction, drip and pontic chamfering Dedicated templates need to be used to construct, and processing cost is high, and work progress is complicated.
Summary of the invention
The invention provides a kind of cast-in-situ box girder template construct installation method, cast-in-situ box girder template all uses plain form Make, have from heavy and light, breadth is big, intensity is high, the demoulding is easy, pour rear surface smooth and beautiful appearance, the advantage such as have good workability, more It is suitable for large bridge construction;Cast-in-situ box girder template construct installation method of the present invention is simple, easy construction, drip and Outside the pontic edge of a wing, chamfering can be one-body molded when pouring, and construction quality is high.
In order to achieve the above object, the present invention realizes by the following technical solutions:
A kind of cast-in-situ box girder template construct installation method, comprises the steps:
1) cast-in-situ box girder template construct;
A, cast-in-situ box girder template include being placed in the end template bottom pontic, are placed in the chamber template within pontic, are placed in bridge Side template outside body two and be placed in the flange plate template bottom the overhanging end of pontic both sides;Cast-in-situ box girder template all uses clearly Water template construct, for reducing form joint, the maximum specification preferentially selecting 2440m × 1220mm in the case of being dimensioned for is clear Water template;
B, end template, side template are plane template, and flange plate template is by the main body template of plane and outside baffle combination Form, respectively by design size excision forming;
C, chamber template are by the many groups support frame being longitudinally uniformly arranged along it and enclose and be located at the periphery that support frame is peripheral Template forms;First making support frame, often group support frame is made up of skeleton, perpendicular support and diagonal brace;Skeleton, perpendicular support and diagonal brace are all adopted Making of flitch, wherein skeleton is by the end to end agent structure forming support frame of multistage flitch, and junction sets respectively and adds Gu plate is reinforced;Several perpendicular support and the diagonal brace intersected it is uniformly arranged in the agent structure of support frame;To organize between support frame presses more Anomaly row is fixed on work platforms, is then sequentially fixed at by the plain form being cut to size outside support frame and is formed Peripheral template;
2) cast-in-situ box girder model sheetinstallat;
The section exposed after being cut by each position template before a, installation uses water-fast phenolic aldehyde series paint brushing three times, as sent out Existing template surface has cut or scratch, mends brush phenolic paint the most simultaneously;
B, end template are installed;
First carrying out the foundation construction of full framing, then install full framing, full framing uses bowl buckle scaffold, its top Portion is respectively equipped with adjustable diameter and screw adjusting bar and jacking;Uniformly longitudinally lay I-steel along pontic by jacking, spacing be 0.5~ 0.7m;At I-steel top along pontic laterally homogeneous laying flitch, spacing is 0.4~0.5m;End template is laid on flitch;
When laying end template, it is greater than pontic beam bottom width degree along the width that pontic is horizontal, and end template both sides exceed respectively Sideline, pontic beam bottom side 0.3~0.5m, for installing side template on end template;End template splicing seams to become line in length and breadth, it is to avoid Fissure of displacement phenomenon occur, the faulting of slab ends height between each piece of end template is less than 1mm;When seam areas pastes sponge adhesive tape in case pouring Spillage;
After end template is laid, carry out plane setting-out, set a test point along end template vertical, horizontal at interval of 5m, entirely Planar survey end template vertical, horizontal absolute altitude, is then adjusted to designed elevation according to measurement result by end template;End template Pass line adjustment After, absolute altitude of detection again, position undesirable to absolute altitude carries out secondary adjustment, wants until meet design comprehensively Ask;
After end template Pass line adjustment completes, carry out load precompressed;Then end template surface is arranged, check smooth After degree, splicing seams smooth degree, absolute altitude all meet the requirements, comprehensive brushing releasing agent;
C, chamber model sheetinstallat;
Box beam baseplate reinforcing bar, web reinforcement and beam steel are rib prestressed install after, determine case by surveying setting-out The centrage of room model sheetinstallat and edge line;Then chamber template is installed;Use galvanized iron sheet to enter at chamber template splicing position Row is fixing to be connected, it is ensured that the bulk strength of chamber template;
D, flange plate template, side template are installed;
During flange plate model sheetinstallat, adjustable perpendicular support is set bottom it;Below pontic flange plate, the work of full framing top Longitudinally be uniformly arranged multiple tracks channel-section steel on word steel along pontic, channel-section steel positions with I-steel spot welding, then welded limiting outside channel-section steel Pole pair channel-section steel plays fixation;The support that adjustable perpendicular support uses top to be provided with adjustable diameter and screw adjusting bar and jacking, jacking is for along pontic Longitudinally setting up flitch, be transversely provided with thin flitch along pontic between flitch and flange plate template, flange plate template is laid on thin flitch Inner side;Frame bottom welding cushion block, cushion block realizes fixing supporting role in being clamped on channel-section steel;The outer side shield peace of flange plate template After dress, to flange plate template complete detection absolute altitude and line style, it is ensured that after the construction of pontic flange plate, line style is attractive in appearance;
Side template is installed;After in-site measurement setting-out, pontic lateral edge line, then installation side is made according to design size Template;Same use top to be provided with the support of adjustable diameter and screw adjusting bar and jacking as adjustable diagonal bracing, hold out against outside side template along bridge On the flitch that body is longitudinally disposed, being additionally provided with the thin flitch along pontic horizontally set between flitch and side template, side template is laid on Inside thin flitch, it is tight that the triangle gap between thin flitch and flitch uses timber wedge to squeeze;Hold out against at channel-section steel bottom adjustable diagonal bracing Towards the side of side template, side template and end template seam areas paste spillage when sponge adhesive tape prevents from pouring;
Chamfering one-shot forming outside e, drip and the pontic edge of a wing;
Use the pvc pipe of a diameter of 30~40mm, be 2 semi-circular piece along centrage subdivision, in distance flange plate end At 100~150mm, the pvc pipe cut ends side after cutting open and flange plate template alignment, it is fixed on flange plate template with tingle Upper surface, drip one-shot forming when pouring bottom the pontic edge of a wing;
Use the pvc pipe of a diameter of 110~120mm, be 4 1/4 circular arc parts along centrage subdivision, by 1/4 circular arc Part arc surface is fixed on the end of flange plate template upper surface the most respectively with tingle, and outside the pontic edge of a wing, chamfering is pouring Time one-shot forming.
Compared with prior art, the invention has the beneficial effects as follows:
1) cast-in-situ box girder template all uses plain form to make, and it is lightweight, is more suitable for large bridge construction;Breadth Greatly, seam quantity can be reduced, improve formwork efficiency;Intensity is high, not warpage, indeformable, do not ftracture, the number of turnover is many, uses the longevity Life is long, reduces construction cost;Additionally it is compared with steel form, and the demoulding is easy, pours rear surface quality high, and has good workability;
2) cast-in-situ box girder template construct installation method of the present invention is simple, and easy construction, outside drip and the pontic edge of a wing Side chamfering can be one-body molded when pouring, and construction quality is high.
Accompanying drawing explanation
Fig. 1 is cast-in-situ box girder model sheetinstallat structural representation of the present invention.(pontic transverse section)
Fig. 2 is the A portion enlarged drawing in Fig. 1.
Fig. 3 is the structural representation of support frame of the present invention.
In figure: 1. full framing basis 2. full framing 3. adjustable diameter and screw adjusting bar 4. jacking 5. I-steel 6. flitches 7. Peripheral template 9. side template 10. of end template 8. chamber template 81. skeleton 82. perpendicular support 83. diagonal brace 84. securing plate 85. Chamfering 15. channel-section steel 16. outside flange plate template 11. the is adjustable perpendicular support 12. adjustable diagonal bracing 13. drip 14. pontic edge of a wing The thin flitch of gag lever post 17. pontic 18.
Detailed description of the invention
Below in conjunction with the accompanying drawings the detailed description of the invention of the present invention is described further:
As it is shown in figure 1, a kind of cast-in-situ box girder template construct installation method of the present invention, comprise the steps:
1) cast-in-situ box girder template construct;
A, cast-in-situ box girder template include being placed in the end template 7 bottom pontic 17, be placed in the chamber template 8 within pontic 17, It is placed in the side template 9 in 17 liang of outsides of pontic and is placed in the flange plate template 10 bottom the overhanging end of pontic 17 both sides;Cast-in-situ box girder Template all uses plain form to make, for reduce form joint, preferentially select in the case of being dimensioned for 2440m × The maximum specification plain form of 1220mm;
B, end template 7, side template 9 are plane template, and flange plate template 10 is by the main body template of plane and outer side shield Combine, respectively by design size excision forming;
C is as in figure 2 it is shown, chamber template 8 by the many groups support frame being longitudinally uniformly arranged along it and is enclosed and is located at support frame Peripheral peripheral template 85 forms;First making support frame, often group support frame is made up of skeleton 81, perpendicular support 82 and diagonal brace 83; Skeleton 81, perpendicular support 82 and diagonal brace 83 all use flitch to make, and wherein skeleton 81 is formed support frame by multistage flitch is end to end Agent structure, and junction sets securing plate 84 respectively and reinforces;Several perpendicular support 82 it is uniformly arranged in the agent structure of support frame And the diagonal brace 83 intersected;By spacing parallel it is fixed on organizing support frame work platforms on more, then will be cut to size Plain form is sequentially fixed at outside support frame and forms peripheral template 85;
2) cast-in-situ box girder model sheetinstallat;
The section exposed after being cut by each position template before a, installation uses water-fast phenolic aldehyde series paint brushing three times, as sent out Existing template surface has cut or scratch, mends brush phenolic paint the most simultaneously;
B, end template 7 are installed;
Constructing in the basis 1 first carrying out full framing, then installs full framing 2, and full framing 2 uses bowl buckle scaffold, Its top is respectively equipped with adjustable diameter and screw adjusting bar 3 and jacking 4;I-steel 5, spacing is uniformly longitudinally laid along pontic 17 by jacking 4 It is 0.5~0.7m;At I-steel 5 top along pontic 17 laterally homogeneous laying flitch 6, spacing is 0.4~0.5m;On flitch 6 End template 7 is laid in face;
When laying end template 7, it is greater than pontic beam bottom width degree along the width that pontic 17 is horizontal, and end template 7 both sides are respectively Beyond sideline, pontic beam bottom side 0.3~0.5m, for installing side template 9 on end template 7;End template 7 splicing seams to become in length and breadth Line, it is to avoid fissure of displacement phenomenon occur, the faulting of slab ends height between each piece of end template 7 is less than 1mm;Seam areas paste sponge adhesive tape with Spillage when preventing pouring;
After end template 7 is laid, carry out plane setting-out, set a test point along end template 7 vertical, horizontal at interval of 5m, Measure end template 7 vertical, horizontal absolute altitude comprehensively, then according to measurement result, end template 7 is adjusted to designed elevation;End template 7 is marked After height adjustment, absolute altitude of detection again, position undesirable to absolute altitude carries out secondary adjustment, until meet comprehensively Design requirement;
After end template 7 Pass line adjustment completes, carry out load precompressed;Then end template 7 surface is arranged, check smooth After degree, splicing seams smooth degree, absolute altitude all meet the requirements, comprehensive brushing releasing agent;
C, chamber template 8 are installed;
Box beam baseplate reinforcing bar, web reinforcement and beam steel are rib prestressed install after, determine case by surveying setting-out The centrage of room template 8 installation and edge line;Then chamber template 8 is installed;Splice position in chamber template 8 and use galvanized iron sheet It is fixedly connected, it is ensured that the bulk strength of chamber template 8;
D, flange plate template 10, side template 9 are installed;
When flange plate template 10 is installed, adjustable perpendicular support 11 is set bottom it;Below pontic 17 flange plate, full framing Longitudinally be uniformly arranged multiple tracks channel-section steel 15 on 2 top I-steel 5 along pontic 17, channel-section steel 15 positions with I-steel spot welding, then at groove Outside steel 15, welded limiting bar 16 is to 15 fixations of channel-section steel;Adjustable perpendicular support 11 uses top to be provided with adjustable diameter and screw adjusting bar 3 and top The support of torr 4, jacking 4 for longitudinally setting up flitch 6 along pontic 17, horizontal along pontic 17 between flitch 6 and flange plate template 10 Being provided with thin flitch 18, flange plate template 10 is laid on inside thin flitch 18;Frame bottom welding cushion block, cushion block is clamped on channel-section steel 15 Supporting role is fixed in interior realization;After the outer side shield of flange plate template 10 installs, to flange plate template 10 complete detection mark Height and line style, it is ensured that after the construction of pontic 17 flange plate, line style is attractive in appearance;
Side template 9 is installed;After in-site measurement setting-out, make pontic 17 lateral edge line according to design size, then install Side template 9;Same use top to be provided with the support of adjustable diameter and screw adjusting bar 3 and jacking 4 as adjustable diagonal bracing 12, hold out against at side template 9 Outside, along the longitudinally disposed flitch 6 of pontic 17, is additionally provided with the thin wood along pontic 17 horizontally set between flitch 6 and side template 9 Side 18, side template 9 is laid on inside thin flitch 18, and it is tight that the triangle gap between thin flitch 18 and flitch 6 uses timber wedge to squeeze;Can Holding out against the side towards side template 9 at channel-section steel 15 bottom oblique adjusting support 12, side template 9 pastes sponge with end template 7 seam areas Spillage when adhesive tape prevents from pouring;
Chamfering 14 one-shot forming outside e, drip 13 and the pontic edge of a wing;
Use the pvc pipe of a diameter of 30~40mm, be 2 semi-circular piece along centrage subdivision, in distance flange plate end At 100~150mm, aliging with flange plate template 10 in the pvc pipe cut ends side after cutting open, is fixed on edge of a wing template die with tingle Plate 10 upper surface, drip 13 one-shot forming when pouring bottom pontic 17 edge of a wing;
Use the pvc pipe of a diameter of 110~120mm, be 4 1/4 circular arc parts along centrage subdivision, by 1/4 circular arc Part arc surface is fixed on the end of flange plate template 10 upper surface the most respectively with tingle, chamfering 14 outside pontic 17 edge of a wing The one-shot forming when pouring.
The above, the only present invention preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, Any those familiar with the art in the technical scope that the invention discloses, according to technical scheme and Inventive concept equivalent or change in addition, all should contain within protection scope of the present invention.

Claims (1)

1. a cast-in-situ box girder template construct installation method, it is characterised in that comprise the steps:
1) cast-in-situ box girder template construct;
A, cast-in-situ box girder template include being placed in the end template bottom pontic, are placed in the chamber template within pontic, are placed in pontic two Outside side template and be placed in the flange plate template bottom the overhanging end of pontic both sides;Cast-in-situ box girder template all uses clear water mould Plate makes, and for reducing form joint, preferentially selects the maximum specification clear water mould of 2440m × 1220mm in the case of being dimensioned for Plate;
B, end template, side template are plane template, and flange plate template is formed by main body template and the outside baffle combination of plane, Respectively by design size excision forming;
C, chamber template are by the many groups support frame being longitudinally uniformly arranged along it and enclose and be located at the peripheral template that support frame is peripheral Composition;First making support frame, often group support frame is made up of skeleton, perpendicular support and diagonal brace;Skeleton, perpendicular support and diagonal brace all use wood Side makes, and wherein skeleton is by the end to end agent structure forming support frame of multistage flitch, and junction sets securing plate respectively Reinforce;Several perpendicular support and the diagonal brace intersected it is uniformly arranged in the agent structure of support frame;To organize more support frame press between anomaly Row is fixed on work platforms, is then sequentially fixed at by the plain form being cut to size outside support frame and forms periphery Template;
2) cast-in-situ box girder model sheetinstallat;
The section exposed after being cut by each position template before a, installation uses water-fast phenolic aldehyde series paint brushing three times, as found mould There are cut or scratch in plate surface, mends brush phenolic paint the most simultaneously;
B, end template are installed;
First carrying out the foundation construction of full framing, then install full framing, full framing uses bowl buckle scaffold, and its top is divided It is not provided with adjustable diameter and screw adjusting bar and jacking;Uniformly longitudinally laying I-steel by jacking along pontic, spacing is 0.5~0.7m;? I-steel top is 0.4~0.5m along pontic laterally homogeneous laying flitch, spacing;End template is laid on flitch;
When laying end template, it is greater than pontic beam bottom width degree along the width that pontic is horizontal, and end template both sides are respectively beyond pontic Sideline, beam bottom side 0.3~0.5m, for installing side template on end template;End template splicing seams to become line in length and breadth, it is to avoid occurs Fissure of displacement phenomenon, the faulting of slab ends height between each piece of end template is less than 1mm;Seam areas pastes sponge adhesive tape in case pouring hourglass Slurry;
After end template is laid, carry out plane setting-out, set a test point along end template vertical, horizontal at interval of 5m, survey comprehensively Amount end template vertical, horizontal absolute altitude, is then adjusted to designed elevation according to measurement result by end template;End template Pass line adjustment is complete After, absolute altitude of detection again, position undesirable to absolute altitude carries out secondary adjustment, until meet design requirement comprehensively;
After end template Pass line adjustment completes, carry out load precompressed;Then end template surface is arranged, check flatness, spelling After seam smooth degree, absolute altitude all meet the requirements, comprehensive brushing releasing agent;
C, chamber model sheetinstallat;
Box beam baseplate reinforcing bar, web reinforcement and beam steel are rib prestressed install after, determine chamber mould by surveying setting-out The centrage of plate installation and edge line;Then chamber template is installed;Galvanized iron sheet is used to carry out at chamber template splicing position solid Fixed connection, it is ensured that the bulk strength of chamber template;
D, flange plate template, side template are installed;
During flange plate model sheetinstallat, adjustable perpendicular support is set bottom it;Below pontic flange plate, the I-steel of full framing top On be longitudinally uniformly arranged multiple tracks channel-section steel along pontic, channel-section steel positions with I-steel spot welding, then welded limiting pole pair outside channel-section steel Channel-section steel plays fixation;The support that adjustable perpendicular support uses top to be provided with adjustable diameter and screw adjusting bar and jacking, jacking is for along pontic longitudinally Setting up flitch, be transversely provided with thin flitch along pontic between flitch and flange plate template, flange plate template is laid on inside thin flitch; Frame bottom welding cushion block, cushion block realizes fixing supporting role in being clamped on channel-section steel;The outer side shield of flange plate template installs Bi Hou, to flange plate template complete detection absolute altitude and line style, it is ensured that after the construction of pontic flange plate, line style is attractive in appearance;
Side template is installed;After in-site measurement setting-out, pontic lateral edge line, then installation side template is made according to design size; Same use top to be provided with the support of adjustable diameter and screw adjusting bar and jacking as adjustable diagonal bracing, hold out against outside side template along pontic longitudinally On the flitch arranged, being additionally provided with the thin flitch along pontic horizontally set between flitch and side template, side template is laid on thin flitch Inner side, it is tight that the triangle gap between thin flitch and flitch uses timber wedge to squeeze;Hold out against bottom adjustable diagonal bracing at channel-section steel towards side The side of template, side template and end template seam areas paste spillage when sponge adhesive tape prevents from pouring;
Chamfering one-shot forming outside e, drip and the pontic edge of a wing;
Use the pvc pipe of a diameter of 30~40mm, be 2 semi-circular piece along centrage subdivision, distance flange plate end 100~ At 150mm, the pvc pipe cut ends side after cutting open and flange plate template alignment, it is fixed on table in flange plate template with tingle Face, drip one-shot forming when pouring bottom the pontic edge of a wing;
Use the pvc pipe of a diameter of 110~120mm, be 4 1/4 circular arc parts along centrage subdivision, by 1/4 circular arc part circle Cambered surface is fixed on the end of flange plate template upper surface the most respectively with tingle, and outside the pontic edge of a wing, chamfering is when pouring one Secondary molding.
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CN107791368A (en) * 2017-11-03 2018-03-13 福州大学 Fixed integral prefabricated box girder formwork structure and its construction method
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CN112482236A (en) * 2020-12-08 2021-03-12 龙信建设集团有限公司 Viaduct box type cast-in-place concrete beam formwork support system and installation method thereof
CN113215998A (en) * 2021-05-20 2021-08-06 中国十七冶集团有限公司 Cast-in-place box girder wing plate position template precision control structure and construction method thereof
CN114441307A (en) * 2021-12-29 2022-05-06 中铁二十局集团有限公司 Support pre-pressing method
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