CN108658460A - A kind of production method of muffle painting crystal face sandblasting crown glass bottle - Google Patents

A kind of production method of muffle painting crystal face sandblasting crown glass bottle Download PDF

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Publication number
CN108658460A
CN108658460A CN201710200180.1A CN201710200180A CN108658460A CN 108658460 A CN108658460 A CN 108658460A CN 201710200180 A CN201710200180 A CN 201710200180A CN 108658460 A CN108658460 A CN 108658460A
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CN
China
Prior art keywords
crystal face
crown glass
glass bottle
sandblasting
sent
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Pending
Application number
CN201710200180.1A
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Chinese (zh)
Inventor
孙鸿志
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Jiangsu Xinaode Glass Products Ltd Co
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Jiangsu Xinaode Glass Products Ltd Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Jiangsu Xinaode Glass Products Ltd Co filed Critical Jiangsu Xinaode Glass Products Ltd Co
Priority to CN201710200180.1A priority Critical patent/CN108658460A/en
Publication of CN108658460A publication Critical patent/CN108658460A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B25/00Annealing glass products
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B9/00Blowing glass; Production of hollow glass articles
    • C03B9/13Blowing glass; Production of hollow glass articles in gob feeder machines
    • C03B9/14Blowing glass; Production of hollow glass articles in gob feeder machines in "blow" machines or in "blow-and-blow" machines
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • C03C1/002Use of waste materials, e.g. slags
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • C03C1/04Opacifiers, e.g. fluorides or phosphates; Pigments
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Manufacturing & Machinery (AREA)
  • Surface Treatment Of Glass (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)

Abstract

The invention discloses a kind of production method of muffle painting crystal face sandblasting crown glass bottle, this method belongs to glassware production field;Producing the raw material that the product uses includes:Unleaded cullet 40% 42%, quartz sand 41% 43%, soda ash 5%, albite 6%, calcite 3%, anhydrous sodium sulphate 0.5%, prodan 2.5%;Production final products also need muffle painting several, using blender, electric kiln, preliminary grinding, at mill, annealing furnace, sand-blasting machine, flush coater, dryer as equipment, product is produced by techniques such as dispensing, melting, molding, annealing, sandblasting, muffle painting dispensing, spraying, drying, this method has the characteristics that low, pollution-free, the suitable industrialized production of simple for process, raw material sources convenience, production cost;Product muffle painting crystal face sandblasting crown glass bottle is widely used, mainly as middle-grade Wines packing object, product without lead, good appearance, light transmission without have an X-rayed, density is larger, knock is melodious, shatter-resistant effect is good.

Description

A kind of production method of muffle painting crystal face sandblasting crown glass bottle
Technical field
The invention belongs to glass container manufacturing field more particularly to a kind of producers of muffle painting crystal face crown glass bottle Method.
Background technology
The main component of glass is silica, forms contiguous network structure in melting, cooling procedure medium viscosity is gradual Increase and harden and non crystallized silicates nonmetallic materials, simple glass contains a certain amount of lead, if being used directly to make Tea set, drinking utensils, bottle are made, lead is possible to enter human body, and lead enters after human body in addition to part is by excrement, sweat excretion, It is remaining to dissolve in blood after a few hours, the synthesis of blood is hindered, leads to human body anaemia, headache, dizziness, weak, sleepy, just occurs Secret and limb aching pain etc., causes the symptoms such as artery sclerosis, digestive tract ulcer and fundus hemorrhage, the increasing with people to environmental consciousness By force, the common recognition of people is had become using crown glass vessel.The type of bottle is various, divides from raw material, mainly there is crystal face Glass wine bottle(Brilliant white material)With the white material glass wine bottle of height, brilliant white the characteristics of expecting glass is that dioxide-containing silica is higher, has refraction High, glittering and translucent, density the is larger feature of rate, after dioxide-containing silica height, glass melting temperature is high, viscosity of glass metal is big, Automated production has certain difficulty;And the white cooking wine bottle dioxide-containing silica of height is relatively low, but this glass whiteness is good, transparency is high, Raw material will select the fine fodder that impurity is few, purity is high, also need to clean raw material with acid solution when necessary, remove the impurity such as the iron in raw material. Because glass production formula has no standard, major requirement is to see whether product meets the requirements of the customers, therefore dioxide-containing silica Height can voluntarily be adjusted according to producer's condition of production.Bottle produce after for beauty, and promoted packaging drinks class, one As also need to carry out post-processing can also carry out frosted, frosting, muffle painting, plated film, applique etc. on the basis of handsome in appearance.This Invention product adopts the mode of die forming, and to increase the aesthetics of bottle, post-processing is used first carries out frosted in bottle outer surface The technique for carrying out muffle painting spraying again, there are two types of techniques for existing glass frosted, and one is mechanical means, and one is chemical methodes, originally Invention is adopted namely uses blasting craft with machinery method;Muffle painting spraying is the printing technology of a relative maturity, the technique Be divided into spraying and baking processing two large divisions, after spraying drying glazing color layer with product surface is molten is integrated, it is true to nature beautiful, carry significantly The class of high product.The characteristics of product processes is:1. primary raw material is the waste and old crown glass product of recycling, quartz sand For local mineral resources, raw material input cost is low;2. harmless without toxic elements such as lead, arsenic, chromium in product;3. production Product various shapes;4. can be mass, yield height, stable quality.
Invention content:
Present invention mainly solves the problem of be to provide a kind of production method of muffle painting crystal face crown glass bottle, this method is with unleaded Cullet, quartz sand be primary raw material, using blender, electric kiln, preliminary grinding, at mill, annealing furnace, flush coater, dryer as equipment Produce product by techniques such as dispensing, melting, molding, annealing, sandblasting, muffle painting dispensing, spraying, drying, production crystal face without The raw material that lead glass container substrate uses includes count by weight percentage:Unleaded cullet 40%-42%, quartz sand 41%-43%, Soda ash 5%, albite 6%, calcite 3%, anhydrous sodium sulphate 0.5%, prodan 2.5%;Production final products also need muffle painting several.
The technical solution adopted by the present invention is:
(1)The unleaded cullet of formula ratio, quartz sand, soda ash, albite, calcite, anhydrous sodium sulphate, prodan are sent into blending Machine blending uniformly obtains mixture, is started to warm up after feeding the mixture into electric kiln by conveyer, the temperature of mixture is made to reach It to 1560 DEG C -1580 DEG C and keeps this temperature 33-35 hours, obtains crystal face crown glass molten mass.
(2)Quantitative crystal face crown glass molten mass is sent into preliminary grinding, by crystal face crown glass wine under the action of air-flow Preliminary molding crystal face crown glass bottle is sent at mill, then in the effect of air-flow by manipulator by one-step forming at the beginning of bottle at this time Lower that crystal face crown glass bottle is blow molded into final shape, the temperature of crystal face crown glass bottle is 1000 DEG C -1050 DEG C at this time.
(3)It is sent into annelaing pot with conveyer when molding crystal face crown glass bottle is naturally cooling to 700 DEG C, is being annealed It was cooled the temperature near 150 DEG C by 2-2.5 hours time in case, annealing at this time finishes, and crystal face crown glass bottle is sent Enter in air, naturally cools to room temperature in air.
(4)Crystal face crown glass bottle after cooling is sent into blasting cabinet, the primary structure of blasting cabinet be rotating mechanism and Bottle is buckled on rotating mechanism and is rotated with certain speed by sand-blasting machine, and sand-blasting machine is by husky high fast direction crystal face crown glass wine Bottle, bottle surface is coarse after sandblasting after 3-4 minutes, light can be made to generate diffusing reflection, light transmission is without having an X-rayed.
(5)By required spraying muffle painting(Muffle painting includes overglaze color, and kind has Doucai contrasting colors, the five colours, powder enamel, plain cloud, colour enamels Deng;Underglaze colour, kind have three coloured silks, five color painting in the glaze etc. under color green glaze breen, blue and white, under-glaze red, glaze), use is one such Or it is several, it prepares in proportion on demand.
(6)Crystal face sandblasting crown glass bottle is sent into flush coater by conveyer to be sprayed with prepared muffle painting, Crystal face sandblasting crown glass bottle after spraying is sent into drying machine drying, and finished product is obtained after being then naturally cooling to room temperature.
The present invention further technical solution be:
The quartz sand is that high silicon is husky, iron-holder≤0.10 ‰.
The soda ash is light soda ash.
The albite iron-holder answers≤0.20 ‰.
The beneficial effects of the invention are as follows:Provide a kind of production method of muffle painting crystal face sandblasting crown glass bottle, the party Method has the characteristics that low, pollution-free, the suitable industrialized production of simple for process, raw material sources convenience, production cost;Product muffle painting Crystal face sandblasting crown glass bottle is widely used, and mainly as middle-grade Wines packing object, product is without lead, good appearance, light transmission Without having an X-rayed, density is larger, knock is melodious, shatter-resistant effect is good.
Specific implementation mode
With reference to specific embodiment, the present invention is described in further detail.
Embodiment 1
By account for total amount be 40% unleaded cullet, 43% quartz sand, 5% soda ash, 6% albite, 3% calcite, 0.5% Anhydrous sodium sulphate, 2.5% prodan be sent into blender blending uniformly obtain mixture, electricity is fed the mixture by conveyer It is started to warm up after kiln, the temperature of mixture is made to reach 1560 DEG C and keeps this temperature 35 hours, it is molten to obtain crystal face crown glass Melt body;Quantitative crystal face crown glass molten mass is sent into preliminary grinding, it is under the action of air-flow that crystal face crown glass bottle is preliminary Preliminary molding crystal face crown glass bottle is sent into mill by manipulator by molding at this time, then will be brilliant under the action of air-flow Face crown glass bottle is blow molded into final shape, and the temperature of crystal face crown glass bottle is 1000 DEG C at this time;By molding crystal face It is sent into annelaing pot with conveyer when crown glass bottle is naturally cooling to 700 DEG C, it will be warm by 2 hours time in annelaing pot Degree is down near 150 DEG C, and annealing at this time finishes, and crown glass bottle is sent into air, naturally cools to room temperature in air; Crystal face crown glass bottle after cooling is sent into blasting cabinet, the primary structure of blasting cabinet is rotating mechanism and sand-blasting machine, by bottle Subcard is buckled on rotating mechanism to be rotated with certain speed, and sand-blasting machine sprays husky high fast direction crystal face crown glass bottle after 3 minutes Bottle surface is coarse after sand, light can be made to generate diffusing reflection, light transmission is without having an X-rayed.By required spraying muffle painting(Muffle painting includes Overglaze color, kind have Doucai contrasting colors, the five colours, powder enamel, plain cloud, colour enamels etc.;Underglaze colour, kind have green glaze breen it is color, it is blue and white, Three coloured silks, five color painting in the glaze etc. under under-glaze red, glaze), using one such or several, prepare in proportion on demand.By the unleaded glass of crystal face Glass bottle is sent into flush coater by conveyer and is sprayed with prepared muffle painting, and the crystal face crown glass bottle after spraying is sent into Drying machine drying obtains finished product after being then naturally cooling to room temperature.
Embodiment 2
By account for total amount be 41% unleaded cullet, 42% quartz sand, 5% soda ash, 6% albite, 3% calcite, 0.5% Anhydrous sodium sulphate, 2.5% prodan be sent into blender blending uniformly obtain mixture, electricity is fed the mixture by conveyer It is started to warm up after kiln, the temperature of mixture is made to reach 1570 DEG C and keeps this temperature 34 hours, it is molten to obtain crystal face crown glass Melt body;Quantitative crystal face crown glass molten mass is sent into preliminary grinding, it is under the action of air-flow that crystal face crown glass bottle is preliminary Preliminary molding crystal face crown glass bottle is sent into mill by manipulator by molding at this time, then will be brilliant under the action of air-flow Face crown glass bottle is blow molded into final shape, and the temperature of crystal face crown glass bottle is 1025 DEG C at this time;By molding crystal face It is sent into annelaing pot with conveyer when crown glass bottle is naturally cooling to 700 DEG C, by 2.25 hours time in annelaing pot It cools the temperature near 150 DEG C, annealing at this time finishes, and crown glass bottle is sent into air, is naturally cooled in air Room temperature;Crystal face crown glass bottle after cooling is sent into blasting cabinet, the primary structure of blasting cabinet is rotating mechanism and sand-blasting machine, Bottle is buckled on rotating mechanism and is rotated with certain speed, sand-blasting machine is by husky high fast direction crystal face crown glass bottle, 3.5 points Bottle surface is coarse after sandblasting after clock, light can be made to generate diffusing reflection, light transmission is without having an X-rayed.By required spraying muffle painting(Glaze Coloured silk includes overglaze color, and kind has Doucai contrasting colors, the five colours, powder enamel, plain cloud, colour enamels etc.;Underglaze colour, kind have green glaze breen Three coloured silks, five color painting in the glaze etc. under color, blue and white, under-glaze red, glaze), using one such or several, prepare in proportion on demand.It will be brilliant Face crown glass bottle is sent into flush coater by conveyer and is sprayed with prepared muffle painting, the crystal face crown glass after spraying Bottle is sent into drying machine drying, and finished product is obtained after being then naturally cooling to room temperature.
Embodiment 3
By account for total amount be 42% unleaded cullet, 41% quartz sand, 5% soda ash, 6% albite, 3% calcite, 0.5% Anhydrous sodium sulphate, 2.5% prodan be sent into blender blending uniformly obtain mixture, electricity is fed the mixture by conveyer It is started to warm up after kiln, the temperature of mixture is made to reach 1580 DEG C and keeps this temperature 33 hours, it is molten to obtain crystal face crown glass Melt body;Quantitative crystal face crown glass molten mass is sent into preliminary grinding, it is under the action of air-flow that crystal face crown glass bottle is preliminary Preliminary molding crystal face crown glass bottle is sent into mill by manipulator by molding at this time, then will be brilliant under the action of air-flow Face crown glass bottle is blow molded into final shape, and the temperature of crystal face crown glass bottle is 1050 DEG C at this time;By molding crystal face It is sent into annelaing pot with conveyer when crown glass bottle is naturally cooling to 700 DEG C, it will by 2.5 hours time in annelaing pot Temperature is down near 150 DEG C, and annealing at this time finishes, and crown glass bottle is sent into air, naturally cools in air often Temperature;Crystal face crown glass bottle after cooling is sent into blasting cabinet, the primary structure of blasting cabinet is rotating mechanism and sand-blasting machine, is incited somebody to action Bottle is buckled on rotating mechanism to be rotated with certain speed, and sand-blasting machine is by husky high fast direction crystal face crown glass bottle, 4 minutes Bottle surface is coarse after sandblasting afterwards, light can be made to generate diffusing reflection, light transmission is without having an X-rayed;By required spraying muffle painting(Muffle painting Including overglaze color, kind has Doucai contrasting colors, the five colours, powder enamel, plain cloud, colour enamels etc.;Underglaze colour, kind have green glaze breen it is color, Three coloured silks, five color painting in the glaze etc. under blue and white, under-glaze red, glaze), using one such or several, prepare in proportion on demand.By crystal face without Lead glass bottle is sent into flush coater by conveyer and is sprayed with prepared muffle painting, the crystal face crown glass bottle after spraying It is sent into drying machine drying, finished product is obtained after being then naturally cooling to room temperature.
Certainly, the present invention also has other embodiments, any skill done under the spiritual background without departing from the present invention The improvement of art, principle and technique, is within the scope of the present invention.

Claims (4)

1. a kind of production method of muffle painting crystal face sandblasting crown glass bottle, the raw material used include count by weight percentage: Unleaded cullet 40%-42%, quartz sand 41%-43%, soda ash 5%, albite 6%, calcite 3%, anhydrous sodium sulphate 0.5%, prodan 2.5%;Production final products also need muffle painting several;Its feature is made of following steps:
(1)The unleaded cullet of formula ratio, quartz sand, soda ash, albite, calcite, anhydrous sodium sulphate, prodan are sent into blending Machine blending uniformly obtains mixture, is started to warm up after feeding the mixture into electric kiln by conveyer, the temperature of mixture is made to reach It to 1560 DEG C -1580 DEG C and keeps this temperature 33-35 hours, obtains crystal face crown glass molten mass;
(2)Quantitative crystal face crown glass molten mass is sent into preliminary grinding, it will be at the beginning of crystal face crown glass bottle under the action of air-flow Preliminary molding crystal face crown glass bottle is sent into mill by manipulator by one-step forming at this time, then will under the action of air-flow Crystal face crown glass bottle is blow molded into final shape, and the temperature of crystal face crown glass bottle is 1000 DEG C -1050 DEG C at this time;
(3)It is sent into annelaing pot with conveyer when molding crystal face crown glass bottle is naturally cooling to 700 DEG C, in annelaing pot It was cooled the temperature near 150 DEG C by 2-2.5 hours time, annealing at this time finishes, and crystal face crown glass bottle is sent into empty In gas, room temperature is naturally cooled in air;
(4)Crystal face crown glass bottle after cooling is sent into blasting cabinet, the primary structure of blasting cabinet is rotating mechanism and sandblasting Bottle is buckled on rotating mechanism and is rotated with certain speed by machine, and sand-blasting machine is by husky high fast direction crystal face crown glass bottle, 3- Bottle surface is coarse after sandblasting after 4 minutes, light can be made to generate diffusing reflection, light transmission is without having an X-rayed;
(5)By required spraying muffle painting(Muffle painting includes overglaze color, and kind has Doucai contrasting colors, the five colours, powder enamel, plain cloud, colour enamels etc.; Underglaze colour, kind have three coloured silks, five color painting in the glaze etc. under color green glaze breen, blue and white, under-glaze red, glaze), using one such or several Kind, it prepares in proportion on demand;
(6)Crystal face sandblasting crown glass bottle is sent into flush coater by conveyer to be sprayed with prepared muffle painting, is sprayed Crystal face sandblasting crown glass bottle afterwards is sent into drying machine drying, and finished product is obtained after being then naturally cooling to room temperature.
2. a kind of production method of muffle painting crystal face sandblasting crown glass bottle as described in claim 1, it is characterised in that:It is described Quartz sand be that high silicon is husky, iron-holder≤0.10 ‰.
3. a kind of production method of muffle painting crystal face sandblasting crown glass bottle as described in claim 1, it is characterised in that:It is described Soda ash be light soda ash.
4. a kind of production method of muffle painting crystal face sandblasting crown glass bottle as described in claim 1, it is characterised in that:It is described Albite iron-holder answer≤0.20 ‰.
CN201710200180.1A 2017-03-30 2017-03-30 A kind of production method of muffle painting crystal face sandblasting crown glass bottle Pending CN108658460A (en)

Priority Applications (1)

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CN201710200180.1A CN108658460A (en) 2017-03-30 2017-03-30 A kind of production method of muffle painting crystal face sandblasting crown glass bottle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710200180.1A CN108658460A (en) 2017-03-30 2017-03-30 A kind of production method of muffle painting crystal face sandblasting crown glass bottle

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110590159A (en) * 2019-10-19 2019-12-20 徐州宏华玻璃科技有限公司 Formula and manufacturing method of lead-free glass with better environmental protection

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110590159A (en) * 2019-10-19 2019-12-20 徐州宏华玻璃科技有限公司 Formula and manufacturing method of lead-free glass with better environmental protection

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