CN108655970A - A kind of preparation of laser near-net-shape structuring diamond outer circle grinding wheel and its dressing method - Google Patents

A kind of preparation of laser near-net-shape structuring diamond outer circle grinding wheel and its dressing method Download PDF

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Publication number
CN108655970A
CN108655970A CN201810551758.2A CN201810551758A CN108655970A CN 108655970 A CN108655970 A CN 108655970A CN 201810551758 A CN201810551758 A CN 201810551758A CN 108655970 A CN108655970 A CN 108655970A
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China
Prior art keywords
powder
grinding wheel
diamond
outer circle
diamond abrasive
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CN201810551758.2A
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Chinese (zh)
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CN108655970B (en
Inventor
于天彪
贾闯
赵旭峰
韩继标
刘杰
芦书豪
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Northeastern University China
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Northeastern University China
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0054Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for by impressing abrasive powder in a matrix
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B53/00Devices or means for dressing or conditioning abrasive surfaces
    • B24B53/06Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/001Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as supporting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/04Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
    • B24D3/06Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements
    • B24D3/10Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements for porous or cellular structure, e.g. for use with diamonds as abrasives

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)

Abstract

The invention discloses a kind of preparation of laser near-net-shape structuring diamond outer circle grinding wheel and its dressing methods, have following steps:It by diamond and metallic bond powder in mixing bottle, is mixed according to certain mass score ratio, carries out ball milling, be sieved with sieve, and be put into drying box dry;Obtain the locking nub with bright and clean metallic matrix to be processed;Powder feeder is added in the diamond abrasive mixed-powder obtained after drying;The laser near-net-shape processing for carrying out diamond abrasive tool in the locking nub with bright and clean metallic matrix to be processed according to certain laser technical parameters and scan path, obtained locking nub is reinstalled in outer circle grinding wheel;Grinding wheel carries out dressing processing to foreign round;Combine that treated that outer circle grinding wheel is modified to dressing with bloom with oilstone.The present invention saves process time and cost, can flexible processing go out required grinding wheel structure, effectively control diamond abrasive grain arranged relative position, improve chip flow, reduce cutting force and cutting temperature.

Description

A kind of preparation and its finishing of laser near-net-shape structuring diamond outer circle grinding wheel Method
Technical field
The invention belongs to super hard abrasive processing technique fields, and in particular to outside a kind of laser near-net-shape structuring diamond The preparation of circle grinding wheel and its dressing method.
Background technology
As modern processing adds towards high speed, efficient, accurate, automation direction development and some novel hardly possiblies The conventional abrasive materials such as the appearance of work material, silicon carbide and corundum grinding tool cannot fully meet modern grinding and require.And diamond etc. Super hard abrasive is due to having the hardness of superelevation and to the adaptability of difficult-to-machine material, the use in modern processing manufacturing industry is more next It is more extensive.
The skive used in production at present is usually to be made using multi-layer sintering or single layer electroplating technology, abrasive grain It only mechanically embedded, be embedded in binder course, hold is little, is easy in the heavier processing of load because of hold deficiency And abrasive material is caused to fall off too early, it causes to waste.On the other hand, it is random distribution being sintered with abrasive material in plating tool, abrasive grain Proud exposure is little, and chip space is smaller, and the adherency that abrasive dust is easy tod produce in grinding blocks, and reduces the processability of tool Energy and service life.
Therefore, people are imagining always and are seeking a kind of abrasive material that can realize bonded abrasive tool in three dimensions in recent years The interior manufacturing technology that can be arranged on demand and firm chemical bonds and the coated method of the abrasive grain of metallurgical binding so that abrasive grain has There are larger exposed height and controllable arrangement, meanwhile, and have larger hold.It can either meet part grinding to obtain The requirement of machining accuracy and high efficiency, and Grinding heat injury and lift-off grinding wheel service life can be reduced to the maximum extent Effect.
To solve the above-mentioned problems, domestic and foreign scholars study abrasive grain ordered arrangement and wheel face structuring, It was found that wheel face structuring can effectively improve grinding efficiency, grinding force and grinding process energy expenditure are reduced, is increased Big wheel face chip space, improves cooling and lubricating condition, reduces grinding temperature and grinding skin damage, efficient dry abrasive cutting, Creep feed grinding, hard brittle material accurate grinding, hard-cutting material grinding, the manufacture of regular veins surface etc. have important meaning Justice.But be to carry out subtracting material processing after forming grinding wheel making for the processing of laser surface structuring, efficiency is low and causes A degree of waste.
In addition, for the soldering of novel super-hard abrasive material production method vacuum high-temperature and high-frequency induction brazing, the protrusion of abrasive grain Height higher, hold is stronger, and grinding temperature is lower, cutting force smaller, but two kinds of super hard abrasive manufacture crafts also there are many Deficiency, fabrication cycle is long, and thermal deformation easily occurs for matrix, and production cost is high.Processing method, thickness are brazed for the laser of powdering Uniformity can not ensure that the too thick solder and matrix of easily leading to of powdering can not combine closely, and powdering is too thin under the premise of prior art It can not ensure the integrality of solder again.For spraying type laser be brazed processing method, abrasive grain combined with solder it is insecure, it is added Work grinding tool falls off seriously in grinding process, and processed surface undulation is excessive, is unable to reach the job requirement of grinding tool.
Invention content
In order to solve the above technical problems, the present invention provides a kind of system of laser near-net-shape structuring diamond outer circle grinding wheel Standby and its dressing method, the manufacturing cycle is short, easily realizes required special construction, and bonding agent is high with diamond bond strength, passes through Finishing can effectively solve diamond acutance and outer circle grinding wheel circle tripping problems.The technological means that the present invention uses is as follows:
A kind of preparation of laser near-net-shape structuring diamond outer circle grinding wheel and its dressing method, it is characterised in that have Following steps:
S1, by diamond and metallic bond powder in mixing bottle, according to certain mass score ratio mix, do not mixed Close uniform diamond abrasive mixed-powder;
S2, it after a certain amount of corundum ball is added into mixing bottle, is placed on ball mill and carries out ball milling, obtain uniformly mixed gold Hard rock abrasive material mixed-powder;
S3, diamond abrasive mixed-powder that step S2 is obtained is sieved with sieve to obtain the diamond abrasive of required granularity Mixed-powder, and be put into drying box 2-3 hours dry;
S4, locking nub is removed from designed outer circle grinding wheel, sand paper polishing removes its surface oxide layer, alcohol wipe is used in combination, Obtain the locking nub with bright and clean metallic matrix to be processed;
S5, powder feeder is added in the diamond abrasive mixed-powder obtained after step S3 dryings;
S6, diamond abrasive tool is carried out in the locking nub that step S4 is obtained according to certain laser technical parameters and scan path Laser near-net-shape processing, after the specific shape, locking nub with diamond abrasive will be obtained and reinstall to outer circle grinding wheel In;
S7, dressing processing is carried out to the outer circle grinding wheel that step S6 is obtained with SiC cup emery wheels, removes part bonding agent, dew Go out diamond abrasive grain;
S8, combine that treated that outer circle grinding wheel is modified to step S7 dressings with bloom with oilstone, diamond and iron system Metal (bloom) grinding carbonization, oilstone remove surface carbonation layer, reach outer circle crushing purpose.
The metallic bond powder is atomization spherical powder, and mesh number is 80-400 mesh.
In the step S1, diamond is 1 with metallic bond powder quality score ratio:20-1:10.
In the step S2, the mass fraction ratio of corundum ball and the obtained diamond abrasive mixed-powders of step S1 is 6:1, The time of a diameter of 1~5mm of corundum ball, the ball milling are 1-3 hours.
In the step S3, required granularity is 100-200 mesh.
In the step S4, the material of the locking nub is 45 steel or tool steel.
In the step S6, the laser technical parameters are protection air-flow amount 12-18L/min, powder feeder flow 7-9L/ Min, laser power 120-250W, sweep speed 4-10mm/s, laser positive out of focus amount 0-20mm, spot diameter 1-6mm, powder feeding speed Spend 4-9g/min.
In the step S6, the scan path is one kind in following path:
Linear, the alternate 2-4mm in adjacent two scanning track;
Fold-line-shaped, the alternate 2-4mm in adjacent two scanning track;
Oblique line shape, the alternate 2-4mm in adjacent two scanning track.
Beneficial effects of the present invention:
The complex techniques process for reducing traditional grinding wheel processing, saves process time and cost;Relative to traditional processing side Formula, can flexible processing go out required grinding wheel structure, effectively control diamond abrasive grain arranged relative position, improve chip flow, Reduce cutting force and cutting temperature;It is effectively raised by enhanced primary treatment between diamond abrasive grain, bonding agent and matrix The intensity of grinding wheel, the grinding wheel in addition obtained has from sharp effect, with prolonged grinding, the diamond abrasive meeting having worn out With the abrasion Automatic-falling of bonding agent layer, makes to be buried in and expose participation grinding in conjunction with the abrasive grain for having neither part nor lot in grinding in base Process effectively raises the service life of grinding wheel.
The present invention can be widely popularized in fields such as super hard abrasive processing technologies based on the above reasons.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technology description to do simply to introduce, it should be apparent that, the accompanying drawings in the following description is this hair Some bright embodiments for those of ordinary skill in the art without having to pay creative labor, can be with Obtain other attached drawings according to these attached drawings.
Fig. 1 be the present invention specific implementation mode in laser near-net-shape machining sketch chart.
Fig. 2 be the present invention specific implementation mode in designed outer circle grinding wheel structural schematic diagram.
Fig. 3 is cathetus shape scan path schematic diagram of the present invention.
Fig. 4 is middle polyline shape scan path schematic diagram of the present invention.
Fig. 5 is bend shape scan path schematic diagram of the present invention.
Fig. 6 be the present invention specific implementation mode in outer circle grinding wheel sharpening device structural schematic diagram.
Fig. 7 be the present invention specific implementation mode in outer circle wheel dresser structural schematic diagram.
Specific implementation mode
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art The every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
As shown in Figure 1, laser near-net-shape machining sketch chart, in figure, including laser beam 1, laser upper casing 2, powder feeding gas Entrance 3, laser lower casing 4, shaping layer 5, matrix 6, workbench 7, mixed-powder flowing groove 8, laser inner casing 9 and protection gas enter Mouth 10.
As illustrated in figs. 2-7, a kind of preparation of laser near-net-shape structuring diamond outer circle grinding wheel and its dressing method, tool It has the following steps:
S1, by 140 mesh diamonds and metallic bond powder (100-270 mesh BNi82CrSiB powder) in mixing bottle, According to mass fraction than 1:10 mixing, obtain unmixed uniform diamond abrasive mixed-powder;
S2, it after a certain amount of corundum ball is added into mixing bottle, is placed on ball mill and carries out ball milling, obtain uniformly mixed gold Hard rock abrasive material mixed-powder;
The mass fraction ratio of corundum ball and the obtained diamond abrasive mixed-powders of step S1 is 6:1, the diameter of corundum ball Time for 1~5mm, the ball milling is 3 hours;
S3, the diamond abrasive mixed-powder that step S2 is obtained is sieved the gold for obtaining required granularity as 140 mesh with sieve Hard rock abrasive material mixed-powder, and be put into drying box 3 hours dry;
S4, from designed outer circle grinding wheel (as shown in Fig. 2, including locking nub 11, determine block 12, location hole 13 and grinding wheel substrate 14) locking nub 11 is removed, bed-plate dimension is 30 × 26mm, and sand paper polishing removes its surface oxide layer, alcohol wipe is used in combination, obtains Locking nub with bright and clean metallic matrix to be processed, the designed outer circle grinding wheel diameter are 82mm, the material of the locking nub 11 For 45 steel;
S5, powder feeder is added in the diamond abrasive mixed-powder obtained after step S3 dryings;
S6, diamond abrasive tool is carried out in the locking nub that step S4 is obtained according to certain laser technical parameters and scan path Laser near-net-shape processing, after the specific shape, locking nub with diamond abrasive will be obtained and reinstall to outer circle grinding wheel In;
The laser technical parameters are protection air-flow amount 15L/min, and powder feeder flow 8L/min, laser power 180W are swept Retouch speed 5mm/s, zero defocus, spot diameter 1.5mm, powder feed rate 8g/min;
The scan path is one kind in following path:
Linear, the alternate 2-4mm in adjacent two scanning track;
Fold-line-shaped, the alternate 2-4mm in adjacent two scanning track;
Oblique line shape, the alternate 2-4mm in adjacent two scanning track.
In the present embodiment, the scan path is fold-line-shaped;
S7, dressing is carried out to the outer circle grinding wheel 15 that step S6 is obtained with SiC cup emery wheels 16 (being driven by motor shaft 17) Processing removes part bonding agent, exposes diamond abrasive grain;
S8, it is combined and (is clamped by fixture 20) with oilstone 18 with bloom 19 to step S7 dressings treated outer circle grinding wheel 21 It is modified, diamond 18 is carbonized with Ferrious material grinding, and oilstone 18 removes surface carbonation layer, reaches outer circle crushing mesh 's.
Finally it should be noted that:The above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent Present invention has been described in detail with reference to the aforementioned embodiments for pipe, it will be understood by those of ordinary skill in the art that:Its according to So can with technical scheme described in the above embodiments is modified, either to which part or all technical features into Row equivalent replacement;And these modifications or replacements, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution The range of scheme.

Claims (8)

1. preparation and its dressing method of a kind of laser near-net-shape structuring diamond outer circle grinding wheel, it is characterised in that have such as Lower step:
S1, by diamond and metallic bond powder in mixing bottle, according to certain mass score ratio mix, obtain it is unmixed Even diamond abrasive mixed-powder;
S2, it after a certain amount of corundum ball is added into mixing bottle, is placed on ball mill and carries out ball milling, obtain uniformly mixed diamond Abrasive material mixed-powder;
S3, the diamond abrasive that diamond abrasive mixed-powder that step S2 is obtained is sieved to obtain required granularity with sieve mix Powder, and be put into drying box 2-3 hours dry;
S4, locking nub is removed from designed outer circle grinding wheel, sand paper polishing removes its surface oxide layer, alcohol wipe is used in combination, obtains Locking nub with bright and clean metallic matrix to be processed;
S5, powder feeder is added in the diamond abrasive mixed-powder obtained after step S3 dryings;
S6, swashing for diamond abrasive tool is carried out in the locking nub that step S4 is obtained according to certain laser technical parameters and scan path Light near-net-shape is processed, and will be obtained after the specific shape, locking nub with diamond abrasive and is reinstalled in outer circle grinding wheel;
S7, dressing processing is carried out to the outer circle grinding wheel that step S6 is obtained with SiC cup emery wheels, removes part bonding agent, exposes gold Hard rock abrasive grain;
S8, combine that treated that outer circle grinding wheel is modified to step S7 dressings with bloom with oilstone.
2. according to the method described in claim 1, it is characterized in that, the metallic bond powder is to be atomized spherical powder, mesh Number is 80-400 mesh.
3. according to the method described in claim 1, it is characterized in that, in the step S1, diamond and metallic bond powder Mass fraction ratio is 1:20-1:10.
4. according to the method described in claim 1, it is characterized in that, in the step S2, gold that corundum ball is obtained with step S1 The mass fraction ratio of hard rock abrasive material mixed-powder is 6:The time of 1, a diameter of 1~5mm of corundum ball, the ball milling are that 1-3 is small When.
5. according to the method described in claim 1, it is characterized in that, in the step S3, required granularity is 100-200 mesh.
6. according to the method described in claim 1, it is characterized in that, in the step S4, the material of the locking nub be 45 steel or Tool steel.
7. according to the method described in claim 1, it is characterized in that, in the step S6, the laser technical parameters are protection Throughput 12-18L/min, powder feeder flow 7-9L/min, laser power 120-250W, sweep speed 4-10mm/s, laser is just Defocusing amount 0-20mm, spot diameter 1-6mm, powder feed rate 4-9g/min.
8. according to the method described in claim 1, it is characterized in that, in the step S6, the scan path is following path In one kind:
Linear, the alternate 2-4mm in adjacent two scanning track;
Fold-line-shaped, the alternate 2-4mm in adjacent two scanning track;
Oblique line shape, the alternate 2-4mm in adjacent two scanning track.
CN201810551758.2A 2018-05-31 2018-05-31 Preparation and finishing method of structured diamond cylindrical grinding wheel formed by laser near-net Expired - Fee Related CN108655970B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109352540A (en) * 2018-12-13 2019-02-19 东北大学 A kind of macro-structured peripheral grinding grinding wheel of coaxial powder-feeding laser melting coating metallic bond super-hard abrasive and preparation method thereof
CN109483416A (en) * 2018-12-27 2019-03-19 东北大学 A kind of coaxial powder-feeding laser melting coating metallic bond super-hard abrasive structuring circumference one grinding wheel and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102229122A (en) * 2011-06-29 2011-11-02 苏州赛力精密工具有限公司 Special ceramic bond diamond grinding wheel for grinding diamond
CN102922436A (en) * 2012-11-13 2013-02-13 北京安泰钢研超硬材料制品有限责任公司 Diamond grinding wheel and preparation method thereof
WO2017127392A1 (en) * 2016-01-21 2017-07-27 3M Innovative Properties Company Methods of making metal bond and vitreous bond abrasive articles, and abrasive article precursors
CN107520766A (en) * 2017-09-28 2017-12-29 东北大学 A kind of method that laser melting and coating process makes metallic bond super hard abrasive structuring arrangement cross grinding emery wheel
CN107866752A (en) * 2017-12-08 2018-04-03 清华大学 Metallic bond 3D printing emery wheel, device and method with microscopic topology

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102229122A (en) * 2011-06-29 2011-11-02 苏州赛力精密工具有限公司 Special ceramic bond diamond grinding wheel for grinding diamond
CN102922436A (en) * 2012-11-13 2013-02-13 北京安泰钢研超硬材料制品有限责任公司 Diamond grinding wheel and preparation method thereof
WO2017127392A1 (en) * 2016-01-21 2017-07-27 3M Innovative Properties Company Methods of making metal bond and vitreous bond abrasive articles, and abrasive article precursors
CN107520766A (en) * 2017-09-28 2017-12-29 东北大学 A kind of method that laser melting and coating process makes metallic bond super hard abrasive structuring arrangement cross grinding emery wheel
CN107866752A (en) * 2017-12-08 2018-04-03 清华大学 Metallic bond 3D printing emery wheel, device and method with microscopic topology

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109352540A (en) * 2018-12-13 2019-02-19 东北大学 A kind of macro-structured peripheral grinding grinding wheel of coaxial powder-feeding laser melting coating metallic bond super-hard abrasive and preparation method thereof
CN109483416A (en) * 2018-12-27 2019-03-19 东北大学 A kind of coaxial powder-feeding laser melting coating metallic bond super-hard abrasive structuring circumference one grinding wheel and preparation method thereof

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